McCulloch M13597RB User Manual

REPAIR PARTS MANUAL
MODEL NO. M13597RB (96061028801) Lawn Tractor
www.mcculloch.biz
532 43 53-81 Rev. 1
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information:
• Product - “Tractor”
• Model Number - “
• Part Number
• Part Description
M13597RB(96061028801)
TABLE OF CONTENTS
SCHEMA TIC ................................................................................................................3
ELECTRICAL ............................................................................................................4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE .................................................................................................................10-11
STEERING ............................................................................................................12-13
SEAT ..........................................................................................................................14
DECALS .....................................................................................................................15
MOWER DECK .....................................................................................................16-17
MOWER LIFT .............................................................................................................18
BAGGER ....................................................................................................................19
2
TRACTOR - - MODEL NO. M13597RB (96061028801) PRODUCT NO. 960 61 02-88
SCHEMATIC
SCH08
12VDC
BLACK
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
RED
B G
AMMETER
(OPTIONAL)
S
M
A2
L
ORANGE
A
A1
WHITE
RED
BATTERY
RED
FUSE
CLUTCH / BRAKE
(PEDAL UP)
GREEN
GRAY
BLUE
BLACK
BLACK
FUEL LINE
CARBURETOR SOLENOID
(IF EQUIPPED)
ORANGE
BROWN
LIGHT SWITCH
RED
GRAY
RED
ATT'MENT CLUTCH
(CLUTCH OFF)
DER
OPERATOR PRESENCE
85 86
87
HOUR
METER
(OPTIONAL)
BLACK
SEAT SWITCH
(NOT OCCUPIED)
IGNITION
UNIT
DEREULB
CHARGING SYSTEM OUTPUT 3AMPDC@3600RPM
LIGHTING SYSTEM OUTPUT 5AMPAC@3600RPM
87A
STARTER
SOLENOID
FBI BUZZER
RELAY
30
BLACK
GROUNDING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC MIN. @ 3600RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600RPM(LIGHTS OFF)
BLACK
STARTER
M
BLACK
FBI
SWITCH
BAGGER
INTERLOCK
(NO BAG,
CHUTE OR
PLUG)
BLACK
STATOR
BLACK
BLACK
IGNITION SWITCH
CIRCUITPOSITION
OFF
RUN/OVERRIDE
M+G+A1
B+A1 B+A1RUN
B+S+A1START
“MAKE”
L+A2
BLACK
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE RE-INSTALLED
TO PROPERLY SECURE YOUR WIRING.
3
REVERSE SWITCH (NOT IN REVERSE)
REMOVABLE
CONNECTIONS
NON-REMOVABLE
CONNECTIONS
87
87A
30
RELAY
8586
C01
29
40
2
81
24
43
27
41
25
42
16
16
59
28
30
33
16
94
92
22
79
21
34
With Ammeter Option
Without Ammeter Option
48
D.C. AMPERES
45
26
93
58
66
66
TRACTOR - - MODEL NO. M13597RB (96061028801) PRODUCT NO. 960 61 02-88
ELECTRICAL
4
TRACTOR - - MODEL NO. M13597RB (96061028801) PRODUCT NO. 960 61 02-88
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd. 1/4-20 unc x 3/4 16 532 17 61-38 Switch Interlock 21 532 18 37-59 Harness Asm. Light 22 532 00 41-52 Bulb Light 24 532 16 59-87 Cable Battery CRD 56" Red 25 532 42 12-99 Cable Starter 6 Ga. 11" Red 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 12 77-25 Cable Ground 6 Ga. 18" Black 29 532 19 27-49 Switch Seat 30 532 19 33-50 Switch Ignition 33 532 41 19-35 Key/Chain 34 532 11 07-12 Switch Light 40 532 19 74-36 Harness Ign. 41 871 11 04-08 Bolt Flk. Fin. Hex 1/4-20 unc x 1/2 42 532 13 15-63 Cover Terminal Red 43 532 19 25-07 Solenoid 48 532 14 08-44 Adapter Ammeter Rectangular 58 532 16 94-19 Buzzer CRD 59 532 18 03-79 Switch FBI CRD 66 817 49 06-08 Screw Thdrol. 3/8-16 x 1/2 Ty-Tt 79 532 17 52-42 Socket Asm. Bulb 81 532 10 97-48 Relay Asm. 92 532 19 66-15 Harness Pigtail 93 532 19 25-40 Screw Plastite 10-14 x 2.0 94 532 19 18-34 Module Reverse
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
5
TRACTOR - - MODEL NO. M13597RB (96061028801) PRODUCT NO. 960 61 02-88
CHASSIS AND ENCLOSURES
259
264
258
263
266
173
172
187
189
186
198
188
187
170
188
189
171
265
26
190
25
171
208
256
184
165
209
17
11
31
24
18
209
69
15
209
26
25
261
28
39
89
30
24
5
209
9
5
278
13
185
179
175
209
164
207
3
209
6
16
205
8
38
141
209
35
205
34
Chassis-CRD_Elite Pro_3_r2
208
1
145
37
26
26
26
26
209
307
8
26
35
24
141
35
209
35
10
33
3
209
3
162
2
24
163
6
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