Mcculloch BA165H107RBA REPAIR PARTS MANUAL

REPAIR PARTS MANUAL

MODEL NO. 165H107RB (BA165H107RBA) LawnTractor

532 18 21-70 1.22.02 RD PRINTED IN U.S.A.

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

Product - “Tractor”

Model Number - “165H107RB” (BA165H107RBA)

Part Number

Part Description

TABLE OF CONTENTS

 

SCHEMATIC...............................................................................................................

3

ELECTRICAL..........................................................................................................

4-5

CHASSIS .................................................................................................................

6-7

DRIVE ......................................................................................................................

8-9

STEERING ..........................................................................................................

10-11

SEAT.........................................................................................................................

12

DECALS ...................................................................................................................

13

ENGINE ...............................................................................................................

14-15

MOWER LIFT ......................................................................................................

16-17

MOWER DECK ...................................................................................................

18-19

BAGGER .............................................................................................................

20-21

2

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBA), PRODUCT 964 77 48-00

SCHEMATIC

BLACK

 

AMMETER

 

 

 

 

 

 

 

 

(OPTIONAL)

 

BATTERY

 

SOLENOID

STARTER

 

 

 

 

 

 

 

 

 

RED

A

RED

RED

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

PTO (DISENGAGED)

 

 

 

 

WHITE

 

 

C

WHITE

 

BLACK

 

 

 

 

 

G

 

 

 

 

 

 

 

WHITE

 

 

 

 

 

S

 

 

 

 

BLACK

BLACK

B

M

 

 

 

RED

 

 

 

BLACK

 

F

FBI BUZZER

FBI

 

G

A1

 

 

 

SWITCH

 

 

CLUTCH / BRAKE

 

H

 

 

L

A2

 

B

ELECTRIC CLUTCH

 

 

 

(PEDAL UP)

 

 

RED

 

RED

 

 

 

E

BAG

BLACK

A

INTERLOCK

 

 

ORANGE

BAGGER

 

 

D

RELAY

 

 

85

86

BLACK

BLACK

BLACK

87

 

SEAT SWITCH

30

(NOT OCCUPIED)

87A

 

 

BLACK

 

85

86

GREEN

GREEN

BLACK

 

87

30

IGNITION SWITCH

POSITION

CIRCUIT

“MAKE”

 

 

 

 

 

 

OFF

M+G+A1

NONE

RUN/LIGHT

B+A1

A2+L

RUN

B+A1

NONE

START

B + S + A1

NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

 

 

 

 

 

 

BLACK

87A

 

 

 

 

 

 

 

 

 

 

 

HOUR

 

 

BLACK

OPERATOR PRESENCE RELAY #1

 

 

 

 

 

 

 

 

BLUE

 

 

 

 

 

 

 

 

METER

 

 

 

 

 

 

 

 

(OPTIONAL)

 

 

 

 

 

 

 

BLACK

 

 

 

IGNITION

SPARK

 

 

 

 

 

 

 

UNIT

 

 

 

 

 

 

 

PLUGS GAP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2 PLUGS ON

 

 

FUEL

 

 

 

 

TWIN CYL. ENGINES)

 

 

LINE

 

 

 

 

 

 

 

BLUE

 

 

 

RED

 

 

 

 

 

 

 

 

CHARGING SYSTEM OUTPUT

 

 

CARBURATOR SOLENOID

9 AMP DC @ 3600 RPM

 

 

 

 

 

ALTERNATOR

 

 

RED

 

 

 

 

 

 

 

 

 

REGULATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

 

 

BROWN

 

 

 

BLACK

 

 

87

 

 

 

HEADLIGHTS

 

 

 

86 87A 85

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

G F C

PTO SWITCH

 

 

 

 

POSITION

 

CIRCUIT

NON-REMOVABLE

REMOVABLE

 

 

 

 

 

 

 

 

 

 

E B

OFF

 

C + G, B + H

CONNECTIONS

CONNECTIONS

H

ON

C + F, B + E, A + D

 

 

D A

3

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBA), PRODUCT 964 77 48-00

ELECTRICAL

22

 

 

 

21

24

 

41

 

 

 

 

80

 

43

27

40

 

 

 

27

 

26

 

27

27

42

 

 

 

 

 

81

25

16

33

30

51

50

48

52

29 66

27

28 66

2

1

58

59

16

4

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBA), PRODUCT 964 77 48-00

ELECTRICAL

KEY

PART

 

NO.

NO.

DESCRIPTION

1

532 16 34-65

Battery

2

874 76 04-12 Bolt Hex Hd 1/4-20 Unc X 3/4

16

532 17 61-38

Switch Interlock

21532 17 56-85 Harness Asm Light W/4152J

22532 00 41-52 Bulb Light #1156

24532 12 47-80 Cable Starter 6Ga 11" Red

25532 16 59-87 Cable Battery Crd 56" Red

26532 17 51-58 Fuse

27873 51 04-00 Nut Keps Hex 1/4-20 Unc

28532 12 77-25 Cable Ground 6Ga 18" Black

29532 16 07-84 Switch Plunger Normal Op Olive

30532 17 55-66 Switch Ignition

33

532 14 04-01

Key Ign

40

532 17 97-27

Harness Ign

41871 11 04-08 Bolt Flk Fin Hex 1/4-20 Unc X 1/2

42532 13 15-63 Cover Terminal Red

43532 17 88-61 Solenoid

48

532 14 08-44

Adapter Ammeter Rectangular

50

532 17 46-51

Switch PTO

51532 14 04-05 Ring Retainer PTO

52532 14 19-40 Protection Wire Loop

58

532 16 94-19

Buzzer Crd

59

532 18 03-79

Switch FBI CRD

66

817 49 06-08

Screw Thdrol 3/8-16 x 1/2 Ty-Tt

81

532 10 97-48

Relay Asm

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.

5

Mcculloch BA165H107RBA REPAIR PARTS MANUAL

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBA), PRODUCT 964 77 48-00

CHASSIS AND ENCLOSURES

 

 

256

 

 

 

165

 

189

188

188

 

187

 

 

187

 

 

 

26

 

 

186

 

 

 

189

 

 

 

25

 

 

 

190

 

 

 

3

161

 

 

171

 

 

 

171

 

 

198

31

 

 

 

 

184

 

172

11

 

 

173

170

208

175

26

214

179

185

33 10

3

3

162

164

3

3

 

207

3

2

 

212

17

29

24 18

89

58

12

28

30

24

26 25

5

53

 

209

5

51

52

 

 

 

55

69

57

 

3

9

 

15

 

209

209

219

 

 

20

 

209

 

8

54

3

6

 

8

219

 

16

1

 

 

35

24

 

 

 

13

 

 

145

 

 

26

37

 

 

 

 

26

 

37

 

 

 

 

 

 

3

 

 

 

35

 

 

205

34

 

163

 

205

208

24

26

3

 

 

 

 

38

 

 

38

6

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBA), PRODUCT 964 77 48-00

CHASSIS AND ENCLOSURES

KEY

PART

 

NO.

NO.

DESCRIPTION

1532 17 46-20 Chassis

2532 18 03-84 Drawbar

3817 06 06-12 Screw 3/8-16 x .75

5532 15 52-72 Bumper Hood/Dash

6532 15 59-23 Saddle

8532 12 64-71 Clip Insulator 13/32 Mtg. Hole

9532 17 20-99 Dash

10

872 14 06-08 Bolt, Carriage 3/8-16 x 3/4

11532 17 49-96 Panel, Dash, L.H.

12532 14 56-60 Clip Tinnerman Grille P/L

13532 17 21-06 Panel, Asm. Dash R.H.

15

874 18 05-12 Screw, Machine, Truss Head

 

5/16-18 UNC x 3/4

16873 51 05-00 Nut

17532 18 25-05 Hood Assembly

18532 12 69-38 Bumper Hood

20

532 18 06-79

Plate Mtg. Battery/Fuel Tank

24

874 78 06-16

Bolt

25

819 13 13-12

Washer 13/32 x 13/16 x 12 Gauge

26

873 80 06-00

Nut

28532 17 91-01 Grille Lens Asm

29532 16 81-54 Lens

30532 18 25-06 Fender

31532 16 51-56 Bracket, Fender Support

33

532 18 25-07

Footrest, L.H.

34

532 18 25-08

Footrest, R.H.

35

872 11 06-06

Bolt

37817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYT

38532 18 17-48 Bracket Asm Pivot Mower Rear

51

873 80 04-00

Nut Lock w/Insert 1/4-20 UNC

52

819 09 14-16

Washer 9/32 x 7/8 x 16 Ga.

53532 14 46-97 Bracket Grille Lh

54532 16 14-64 Screw Hex Wshd 8-18 x 7/8

55532 14 46-96 Bracket Grille Rh

57

874 78 04-12 Bolt, Fin Hex 1/4-20 UNC x .75

KEY

PART

 

NO.

NO.

DESCRIPTION

58

532 15 01-27

Duct Air Engine Pl/Lt

69

532 14 24-32 Screw Hex 1/4-1/2

89

532 18 13-60

Console

145

532 15 65-24 Rod Pivot Chassis/Hood

161532 16 46-55 Bumper Extrussion

162532 18 03-82 Bracket Exten Chassis Lh CRD

163532 18 03-83 Bracket Exten Chassis Rh CRD

164532 16 56-05 Support Battery CRD

165532 18 13-56 Cover Battery CRD Lt

170532 17 88-62 Backplate Asm CRD

171872 14 06-20 Bolt Rdhd Sqnk 3/8-16 x 2-1/2 G5

172819 13 20-16 Washer 13/32 x 1-1/4 x 16 Ga.

173873 51 06-00 Nut, Keps Hex 3/8-16 UNC

175

532 18 03-10

Trap Door CRD

179

532 18 03-76

Rod Pivot FBI CRD

184532 17 46-62 Bracket Actuator Bagger CRD

185532 18 11-01 Knob Rod

186532 16 07-93 Latch Asm Multch Bagger

187532 12 50-04 Nut Weld .327/.304 #10-24

188819 06 12-16 Washer #10

189810 07 10-00 Washer Lock #10

190871 08 10-10 Screw Pan Hd Phillips 10-24 x 5/8

198

532 16 89-37

Nut Push

205

817 49 06-08

Screw 3/8-16 x 1/2

208817 67 06-08 Screw Thdrol 3/8-16 x 1/2

209817 00 06-12 Screw Hex Wsh Thdrol 3/8-16 x 3/4

212

532 15 62-29

Insert Lens Reflective

214

532 12 47-88 Retainer Spring 1"

215

817 06 05-08

Screw 5/16-18 x 1/2

219

817 00 05-12

Screw 5/16 -18 x 3/4

256

532 18 13-61 Cover Fender Rack CRD

- -

532 00 54-79

Plug, Button

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.

7

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBA), PRODUCT 964 77 48-00

DRIVE

183

180

47

 

 

 

38

 

 

 

 

 

 

183

 

 

183

 

51

 

 

 

 

 

57

52

 

 

172

 

 

 

185

 

183

16

 

 

81

199

 

16

 

 

 

199

 

199

 

 

 

 

 

84

51

 

95

 

243

199

 

 

63 116

212

 

197

 

202

 

16

 

260

 

 

179

171

 

 

 

96

 

178

261

 

 

 

66

26

 

 

179

 

51

 

161 159

180

 

181

 

26

9

160

158

56

250

207

162

184

 

 

 

 

 

186 14

 

 

65

 

 

 

 

 

43

182

164

83

177

20

14

 

 

183

163

 

 

 

 

169

167

 

171

163

 

168

 

 

 

187

 

 

171

 

 

 

 

 

166

42

 

259

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

82

165

156

 

38

 

183

202

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

150

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

187

 

 

 

 

 

 

 

 

 

 

 

 

 

48

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

27

151

 

 

 

 

 

 

 

 

 

 

 

 

255

35 36

 

 

 

 

 

62

35

34

49

51

 

 

 

 

 

 

 

 

47

 

 

 

 

 

 

 

 

 

36

37

 

 

214

 

 

 

 

 

 

 

258

 

 

 

36

 

 

 

 

 

 

 

 

120

 

 

 

35

 

 

 

 

 

 

 

 

 

250

 

 

255

 

 

 

 

 

28

 

 

 

 

 

 

 

 

 

 

 

 

 

36 35

 

 

30

 

 

 

 

258

 

 

 

258

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

53

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

29

26

26

 

76

 

 

 

 

 

 

 

 

77

 

 

 

 

 

 

 

 

215

 

 

78

 

 

 

 

 

 

25

 

27

 

75

74

 

 

 

 

250

96 26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 51

55

 

 

263

16 73

77

200

1

145

71

263

8

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