MBW WS500 User Manual

OPERATORS SAFETY
AND SERVICE MANUAL
SCREEDEMON
This manual covers the following serial numbers and higher for each model listed:
WS500 . . . . . . . . . . . . . . . . . . . 1410030
WET SCREED
MBW, Inc.
250 Hartford Rd • PO Box 440 Slinger, WI 53086-0440 Phone: (262) 644-5234 Fax: (262) 644-5169 Email: mbw@mbw.com Website: www.mbw.com
MBW (UK) Ltd.
Units 2 & 3 Cochrane Street Bolton BL3 6BN, England Phone: 01204 387784 Fax: 01204 387797
MBW France S.A.R.L
Z.A. d’Outreville 11 rue Jean Baptiste Néron, 60540 BORNEL, France Phone: 3 44 07 15 96 Fax: 3 44 07 41 28
L17763 / 10.09.M
©MBW, Inc. 2009
Printed in the USA
TABLE OF CONTENTS
Safety Information . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Before Starting & Operating . . . . . . . . . . . . . . . . . . . . 4
Attaching Blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Stopping Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Handle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Kickstand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . 7
Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 7
Engine Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine Mounting Flange Removal . . . . . . . . . . . . . . . 8
Handle Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exciter Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exciter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Engine Mounting Flange & Engine Assembly . . . . . . 9
Parts Replacement Cycles and Tolerances . . . . . . . 10
Replacement Parts . . . . . . . . . . . . . . . . . . . . .11
Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exciter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Engine and Engine Mount . . . . . . . . . . . . . . . . . . . . 16
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
WARNING
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust and some of its constituents are known in the state of California to cause cancer,
birth defects, and other reproductive harm.
SAFETY INFORMATION
Introduction
This Safety Alert Symbol is used to call attention to items or operations which may be dangerous to those operating or working with this
equipment. The symbol can be found throughout this manual and on the unit. Please read these warnings and cautions, along with all decals, carefully before attempting to operate the unit. Make sure every individual who operates or works with this equipment is familiar with all safety precautions.
WARNING
GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
Safety Precautions
LETHAL EXHAUST GAS: An internal
combustion engine discharges carbon monoxide, a poisonous, odorless, invisible gas. Death or serious illness may result if inhaled. Operate only in an area with proper ventilation. NEVER OPERATE IN A CONFINED AREA!
DANGEROUS FUELS: Use extreme caution when storing, handling and using fuels, as they are highly volatile and explosive in vapor state. Do not add fuel while engine is running. Stop and cool the engine before adding fuel. DO NOT SMOKE!
SAFETY GUARDS: It is the owner's responsibility to ensure that all guards and shields are in place and in working order.
IGNITION SYSTEMS: Breakerless, magneto, and battery ignition systems can cause severe electrical shocks. Avoid contacting these units or their wiring.
SAFE DRESS: Do not wear loose clothing, rings, wristwatches, etc. near machinery.
NOISE PROTECTION: Wear OSHA specified hearing protection devices.
EYE PROTECTION: Wear OSHA specified eye shields, safety glasses, and sweat bands.
FOOT PROTECTION: Wear OSHA specified steel-tipped safety shoes.
HEAD PROTECTION: Wear OSHA specified safety helmets.
DUST PROTECTION: Wear OSHA specified dust mask or respirator.
OPERATOR: Keep children and bystanders off and away from the equipment.
REFERENCES: For details on safety rules and regulations in the United States, contact your local Occupational Safety and Health Administration (OSHA) office. Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country. The publication of these safety precautions is done for your information. MBW does not by the publication of these precautions, imply or in any way represent that these are the sum of all dangers present near MBW equipment. If you are operating MBW equipment, it is your responsibility to insure that such operation is in full accordance with all applicable safety requirements and codes. All requirements of the United States Federal Occupational Safety and Health Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department.
Safety Decals
Carefully read and follow all safety decals. Keep them in good condition. If decals become damaged, replace as required. If repainting the unit, replace all decals. Decals are available from authorized MBW distributors. Order the decal set listed on the following page(s).
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EXCITER
LOCATION
17768
U.S. PATENT 7,201,537
6,988,851 ; 7,204,659
19379
EXCITER
LOCATION
17768
17770
Safety Decals (Decal Set #17782)
17770
17769
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SPECIFICATIONS
500H
500H 500R
Operating Weight 29 lbs (13.2 kg) 29 lbs (13.2 kg)
Engine Make Honda Robin
Engine Model GX35NTT3 EH035V
Displacement
Spark Plug NGK CMR5H NGK CMR6A
Electrode Gap 0.024 -0.028in (0.6-0.7mm) 0.024 -0.028in (0.6-0.7mm)
Engine Oil Type SAE 10W30 SAE 10W30
Engine Oil Capacity 3.4 oz (0.1L) 3.4 oz (0.1 L)
Fuel Type Regular Unleaded Regular Unleaded
Fuel Tank Capacity 0.17 gal (0.64 L) 0.17 gal (0.64 L)
3
(2.13 in
Blade Specifications
) 35 cm
3
(2.04 in3) 33.5 cm
Part # Width Weight
17804 4 ft (1.21 m) 8.1 lb (3.7 kg)
17806 6 ft (1.83 m) 12.1 lb (5.5 kg)
17808 8 ft (2.44 m) 16.1 lb (7.3 kg)
17810 10 ft (3.05 m) 20.1 lb (9.1 kg)
17812 12 ft (3.66 m) 24.0 lb (10.9 kg)
17814 14 ft (4.27 m) 28.0 lb (12.7 kg)
17816 16 ft (4.88 m) 32.0 lb (14.5 kg)
17818 18 ft (5.49 m) 36.0 lb (16.3 kg)
17820 20 ft (6.10 m) 40.0 lb (18.1 kg)
17824 24 ft (7.32 m) 47.9 lb (21.7 kg)
3
Specifications subject to change without notice
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OPERATION
Float Blade
Exciter
Clamping
Plate
Bolt
Introduction
MBW equipment is intended for use in very severe applications. They are powered by four cycle engines and are available in different sizes and a selection of engines.
This parts manual contains only standard parts. Variations of these parts as well as other special parts are not included. Contact your local MBW distributor for assistance in identifying parts not included in this manual.
Before Starting & Operating
• REMEMBER! It is the owner’s responsibility to communicate information on the safe use and proper operation of this unit to the operators.
• Review ALL of the Safety Precautions listed on page 1 of this manual.
• Familiarize yourself with the operation of the machine and confirm that all controls function properly.
• Know how to STOP the machine in case of an emergency.
• Make sure hands, feet, and clothing are at a safe distance from any moving parts.
• OIL LEVEL - Check the oil level in the engine. For more information see “Lubrication” under the respective engine’s “Owners Manual” or the Maintenance section of this manual.
• AIR CLEANER - Check to ensure element is in good condition and properly installed.
• FUEL SUPPLY - The engines on MBW equipment require an automotive grade of clean, fresh, unleaded gasoline.
Figure 1.
5. Set the exciter onto the blade so the rear part of the exciter casting lines up with the rear cavity of the float blade.
6. Tighten the clamping plate bolts.
Starting Engine
1. Turn engine switch to “ON”.
2. Press the primer bulb repeatedly until fuel can be seen in the clear plastic return tube.
3. Choke engine if necessary (you may not need to choke a warm engine).
4. Pull starter rope repeatedly until engine starts.
5. If choke was moved to the closed position to start, gradually move it to the open position as the engine warms up.
6. Allow engine to warm up for one or two minutes.
Stopping Engine
1. Move throttle to idle position.
2. Let engine idle for one or two minutes.
• FUEL FILTER - If clogged or damaged, replace.
Attaching Blade
Refer to Figure 1.
1. Loosen the bolts that secure the clamps to the exciter assembly.
2. Lay the float blade on the floor with the decals facing upward.
3. Center the exciter between the “Exciter Location” decals on the float blade.
4. Tilt the exciter forward and hook the small leg of the clamping plates under the front lip of the float blade.
3. Turn switch on engine to “STOP” position.
4. Turn off fuel valve.
WARNING
Always stop the engine before:
Adding fuel.
Leaving the equipment unattended for any amount of time.
Before making any repairs or adjustments to the machine.
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