MBW SCS2 User Manual

OPERATORS SAFETY
AND SERVICE MANUAL
SCS2 & KEY R
EADER
This manual covers the following serial numbers and higher for each model listed:
SCS2.........................................6060007
SOIL COMPACTION SUPERVISOR 2 & KEY READER
MBW, Inc.
250 Hartford Rd • PO Box 440 Slinger, WI 53086-0440 Phone: (262) 644-5234 Fax: (262) 644-5169 Email: mbw@mbw.com Website: www.mbw.com
MBW (UK) Ltd.
Units 2 & 3 Cochrane Street Bolton BL3 6BN, England Phone: 01204 387784 Fax: 01204 387797
MBW France S.A.R.L
Z.A. d’Outreville 11 rue Jean Baptiste Néron, 60540 BORNEL, France Phone: 3 44 07 15 96 Fax: 3 44 07 41 28
L19035/ 04.09.E
©MBW, Inc. 2009
Printed in the USA
TABLE OF CONTENTS
Safety Precautions . . . . . . . . . . . . . . . . . . . . . 1
Noise Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Eye Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 2
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Using The Soil Compaction Supervisor . . . . 5
Power On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Inserting and Removing Key. . . . . . . . . . . . . . . . . . . . 5
Attaching/Removing Sensor . . . . . . . . . . . . . . . . . . . . 5
Monitoring Compaction. . . . . . . . . . . . . . . . . . . . . . . . 5
Toggling New Hole/New Lift . . . . . . . . . . . . . . . . . . . . 5
Data Management . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Example of Data Management . . . . . . . . . . . . . . . . . . 6
Error Lights and Troubleshooting . . . . . . . . . . . . . . . . 6
Data Location - Key vs. Meter . . . . . . . . . . . . . . . . . . 6
Memory Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transferring Data From the SCS2 to the Key . . . . . . 7
Updating the Date and Time in the SCS2 . . . . . . . . . 7
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Using the USB Key Reader . . . . . . . . . . . . . . . 8
Minimum System Requirements . . . . . . . . . . . . . . . . 8
Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Key Reader Installation . . . . . . . . . . . . . . . . . . . . . . . 8
Starting the Key Reader Software . . . . . . . . . . . . . . . 8
Inserting and Removing The Key . . . . . . . . . . . . . . . . 8
Key Reader Software Interface . . . . . . . . . . . . . . . . . 8
Reading Data from the Key . . . . . . . . . . . . . . . . . . . . 8
Erasing Data from the Key . . . . . . . . . . . . . . . . . . . . . 9
Read Data File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Data Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Updating Date and Time In the Meter . . . . . . . . . . . 10
Replacement Parts . . . . . . . . . . . . . . . . . . . . . 12
Soil Compaction Supervisor 2 Starter Kit . . . . . . . . . 13
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SAFETY PRECAUTIONS
READ AND STUDY THE FOLLOWING SAFETY
INFORMATION BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT. IN ADDITION, ENSURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
Noise Protection
Wear O.S.H.A. specified hearing protection devices.
Eye Protection
Wear O.S.H.A. specified eye shields, safety glasses, and sweat bands.
References
For details on safety rules and regulations in the United States, contact your local Occupational Safety and Health Administration (OSHA) office. Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country. The publication of these safety precautions is done for your information. MBW does not by the publication of these precautions, imply or in any way represent that these are the sum of all dangers present near MBW equipment. If you are operating MBW equipment, it is your responsibility to insure that such operation is in full accordance with all applicable safety requirement codes. All requirements of the United States Federal Occupational Safety and Health Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department.
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SPECIFICATIONS
Automatic Power Off After 10 minutes of inactivity
Meter Memory Capacity 90 records
Key Memory Capacity 200 records
Key Memory Life 10 years minimum
Key Contact Life
Specifications subject to change without notice
SCS2
Batteries 4 “AA” type alkaline
Battery Life Up to 40 hours of continuous use
15,000 insertion/removal cycles
minimum
Clock Internal with 10-year battery
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Layout
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INTRODUCTION
CAUTION
The Soil Compaction Supervisor 2 is a low cost, easy to use instrument that assists with optimizing the compaction of backfill by eliminating over and under compaction. The Soil Compaction Supervisor 2 also provides the ability to record compaction data for analysis and quality control.
The system consists of a portable, battery powered Soil Compaction Supervisor 2, a disposable sensor, and a reusable data key. In use, the sensor is placed in the bottom of the excavation and its cable is connected to the Soil compaction Supervisor 2. As each lift is compacted the sensor sends a signal to the Soil Compaction Supervisor 2 which determines when the maximum compaction has been achieved under the current conditions. When the lift has been compacted to the optimum level, the Soil Compaction Supervisor 2 signals the user to stop and the data for that lift is recorded. The Soil Compaction Supervisor 2 has internal memory, so it can record data either with or without the data key in place. This data can later be downloaded to a personal computer with the MBW Key Reader
The use of the SCS2 (Soil Compaction Supervisor 2) does not, in any way lessen the importance of following good soil re­instatement practices. Backfill soils MUST be acceptable for specific backfill purposes. Lift thickness MUST be con­trolled relative to soil type and capacity of the compaction device. Soils MUST have moisture contents in a reasonable range relative to optimum. The compaction equipment MUST be in good operating condition. Failure to consistently apply the accepted principles of good soil rein­statement can result in failure, with or without the use of quality control instru­mentation.
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