MBW F800GT Service Manual

Rider's Manual
F 800 GT Special vehicle
BMW Motorrad
The Ultimate
Riding Machine
Vehicle data/dealership details
Vehicle data
Model
Colour code
Date of first registration
Registration number
Dealership details
Person to contact in Service department
Ms/Mr
Phone number
Dealership address/phone number (com­pany stamp)
Welcome to BMW
We congratulate you on your choice of a vehicle from BMW Motorrad and welcome you to the community of BMW riders. Familiarise yourself with your new vehicle so that you can ride it safely and confidently in all traffic situations.
About this Rider's Manual
Please read this Rider's Manual carefully before starting to use your new BMW. It contains im­portant information on how to operate the controls and how to make the best possible use of all your BMW's technical features. In addition, it contains informa­tion on maintenance and care to help you maintain your vehicle's reliability and safety, as well as its value.
Suggestions and criticism
If you have questions concerning your motorcycle, your authorised BMW Motorrad dealer will gladly provide advice and assistance.
We hope you will enjoy riding your BMW and that all your jour­neys will be pleasant and safe
BMW Motorrad.
01 41 8 565 551
*01418565551*
Table of Contents
1 General instructions .... 5
Overview . . . . .. . . . .. . . . .. . . . . . 6
Abbreviations and
symbols . . . . .. . . . .. . . . . . . . . . . . 6
Equipment . . . . . . . . . . . . . . . . . . . 7
Technical data . . . . . . . . . . . . . . . 7
Actuality . . . . . . . . . . . . . . . . . . . . . . 7
2 General views . . . . . . . . . . . . 9
General view, left side . . . . . . . 11
General view, left side, with
optional extras . . . . . . . . . . . . . . . 13
General view, right side . . . . . 15
General view, right side, with
optional extras . . . . . . . . . . . . . . . 17
Underneath the seat . . . . . . . . 18
Underneath the seat with
optional extras . . . . . . . . . . . . . . . 19
Underneath the centre trim
panel . . . . . . . . . . . . . . . . . . . . . . . . 20
Multifunction switch, left . . . . 21
Multifunction switch, left,
with optional extras . . . . . . . . . . 22
Multifunction switch,
right . . . . . . . . . . . . . . . . . . . . . . . . . 24
Multifunction switch, right,
with optional extras . . . . . . . . . . 25
Instrument panel . . . . . . . . . . . . 26
3 Status indicators ....... 27
Warning and telltale
lights . . . . . . . . . . . . . . . . . . . . . . . . 28
Multifunction display . . . . . . . . 29
Warnings . . . . . . . . . . . . . . . . . . . . 30
On-board computer
display . . . . . . . . . . . . . . . . . . . . . . 40
Fuel level . . . . . . . . . . . . . . . . . . . . 40
Fuel reserve . . . . . . . . . . . . . . . . . 41
Service-due indicator . . . . . . . . 41
Ambient temperature. . . . . . . . 42
Tyre pressure . . . . . . . . . . . . . . . 43
4 Operation . . . . . . . . . . . . . . . . 45
Ignition switch/steering
lock . . . . . . . . . . . . . . . . . . . . . . . . . 46
Electronic immobiliser . . . . . . . 47
Clock . . . . . . . . . . . . . . . . . . . . . . . . 47
Reading . . . . . . . . . . . . . . . . . . . . . 48
Stopwatch. . . . . . . . . . . . . . . . . . . 50
Lights . . . . . . . . . . . . . . . . . . . . . . . 51
Turn indicators . . . . . . . . . . . . . . 52
Hazard warning flashers . . . . . 53
Light signals. . . . . . . . . . . . . . . . . 53
Sound signals . . . . . . . . . . . . . . . 55
Emergency off switch (kill
switch) . . . . . . . . . . . . . . . . . . . . . . 57
Heated handlebar grips . . . . . 57
BMW Motorrad ASC . . . . . . . . 58
Clutch . . . . . . . . . . . . . . . . . . . . . . . 59
Brakes . . . . . . . . . . . . . . . . . . . . . . 60
Mirrors . . . . . . . . . . . . . . . . . . . . . . 61
Spring preload . . . . . . . . . . . . . . 61
Damping . . . . . . . . . . . . . . . . . . . . 62
Electronic Suspension Ad-
justment (ESA) . . . . . . . . . . . . . . 63
Tyres . . . . . . . . . . . . . . . . . . . . . . . . 64
Headlight . . . . . . . . . . . . . . . . . . . . 64
Seat . . . . . . . . . . . . . . . . . . . . . . . . . 65
Helmet holder . . . . . . . . . . . . . . . 67
5 Anti-theft alarm
DWA . . . . . . . . . . . . . . . . . . . . . 69
Overview . . . . . . . . . . . . . . . . . . . . 70
Activation . . . . . . . . . . . . . . . . . . . 70
Alarm function. . . . . . . . . . . . . . . 72
Deactivation . . . . . . . . . . . . . . . . . 73
Programming . . . . . . . . . . . . . . . . 74
Registration of the remote
control . . . . . . . . . . . . . . . . . . . . . . 76
Synchronising . . . . . . . . . . . . . . . 77
Battery . . . . . . . . . . . . . . . . . . . . . . 78
6 Riding .. .. .. .. .. . . . . . . . . . . 79
Safety instructions .. . . . . . . . . 80
Comply with checklist . . . . . . . 82
Starting. . . . . . . . . . . . . . . . . . . . . . 82
Twistgrip brake . . . . . . . . . . . . . . 85
Running in . . . . . . . . . . . . . . . . . . 86
Redline warning . . . . . . . . . . . . . 86
Brakes . . . . . . . . . . . . . . . . . . . . . . 87
Parking your motorcycle . . . . 88
Refuelling . . . . . . . . . . . . . . . . . . . 89
Fuel grade . . . . . . . . . . . . . . . . . . 91
Securing motorcycle for
transportation . . . . . . . . . . . . . . . 91
7 Engineering details . . . . . 93
Brake system with
BMW Motorrad ABS . . . . . . . . 94
Electronic engine manage­ment with BMW Motorrad
ASC . . . . . . . . . . . . . . . . . . . . . . . . . 96
Tyre pressure monitoring
(RDC) . . . . . . . . . . . . . . . . . . . . . . . 97
8 Maintenance . . . . . . . . . . . . 99
General instructions . . . . . . . 100
Toolkit. . . . . . . . . . . . . . . . . . . . . 100
Engine oil . . . . . . . . . . . . . . . . . 101
Brake system . . . . . . . . . . . . . 102
Coolant. . . . . . . . . . . . . . . . . . . . 106
Clutch . . . . . . . . . . . . . . . . . . . . . 107
Rims and tyres . . . . . . . . . . . . 108
Wheels . . . . . . . . . . . . . . . . . . . . 109
Front-wheel stand . . . . . . . . . 114
Rear-wheel stand . . . . . . . . . 116
Bulbs . . . . . . . . . . . . . . . . . . . . . . 117
Fuses . . . . . . . . . . . . . . . . . . . . . 122
Body panels . . . . . . . . . . . . . . . 123
Jump-starting . . . . . . . . . . . . . 124
Battery . . . . . . . . . . . . . . . . . . . . 125
9 Accessories . .. .. .. . . . . 131
General instructions . . . . . . . 132
Power sockets . . . . . . . . . . . . 132
Cases . . . . . . . . . . . . . . . . . . . . . 133
Case for special vehicle . . . 136
Topcase. . . . . . . . . . . . . . . . . . . 137
Two-way radio box . . . . . . . . 140
Fire extinguisher. . . . . . . . . . . 140
10 Care . . . . . . . . . . . . . . . . . . 143
Care products . . . . . . . . . . . . . 144
Washing the vehicle . . . . . . . 144
Cleaning easily damaged
components . . . . . . . . . . . . . . . 145
Paint care . . . . . . . . . . . . . . . . . 146
Laying up the motor-
cycle . . . . . . . . . . . . . . . . . . . . . . 146
Protective wax coating . . . . 146
Restoring motorcycle to
use . . . . . . . . . . . . . . . . . . . . . . . . 146
11 Technical data . . . . . . 147
Troubleshooting chart . . . . . 148
Threaded fasteners . . . . . . . 149
Engine . . . . . . . . . . . . . . . . . . . . 150
Fuel . . . . . . . . . . . . . . . . . . . . . . . 151
Engine oil . . . . . . . . . . . . . . . . . 151
Clutch . . . . . . . . . . . . . . . . . . . . . 152
Transmission . . . . . . . . . . . . . . 152
Rear-wheel drive . . . . . . . . . . 153
Running gear . . . . . . . . . . . . . . 153
Brakes . . . . . . . . . . . . . . . . . . . . 154
Wheels and tyres . . . . . . . . . . 154
Electrics . . . . . . . . . . . . . . . . . . . 156
Frame . . . . . . . . . . . . . . . . . . . . . 158
Dimensions .. . . . . . . . . . . . . . 159
Weights . . . . . . . . . . . . . . . . . . . 160
Riding specifications . . . . . . 160
12 Service . . . . . . . . . . . . . . . 161
BMW Motorrad Service . . . 162 BMW Motorrad Mobility
services . . . . . . . . . . . . . . . . . . . 162
Maintenance work . . . . . . . . . 162
Maintenance schedule . . . . 165
Standard BMW service . . . . 166
Confirmation of mainten-
ance work . . . . . . . . . . . . . . . . . 167
Confirmation of service . . . . 172
13 Appendix . . . . . . . . . . . . . 175
Certificate for electronic
immobiliser . . . . . . . . . . . . . . . . 176
Certificate for tyre pressure monitoring (Reifendruck-
Control, RDC) . . . . . . . . . . . . . 178
14 Index . .. .. .. .. .. .. .. .. 179

General instructions

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations and symbols . . . . . . . . . . 6
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical data . . . . . . . . . . . . . . . . . . . . . . . 7
Actuality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1
5
z
General instructions

Overview

1
An important aspect of this Rider's Manual is that it can
6
be used for quick and easy reference. Consulting the extensive index at the end of this Rider's Manual is the fastest way to find information on a particular topic or item. Chapter 2 will provide you with an initial overview of your motorcycle. All the necessary maintenance and servicing work on the motorcycle is documented in Chapter 11. This record of the maintenance work you have had performed on your motorcycle is a precondition
z
General instructions
for generous treatment of goodwill claims. When the time comes to sell your BMW please remember to hand over this Rider's Manual; it is an important part of the motor­cycle.

Abbreviations and symbols

CAUTION Low-risk hazard.
Non-avoidance can lead to
slight or moderate injury.
WARNING Medium-risk hazard. Non-avoidance can
lead to fatal or severe injury.
DANGER High-risk haz­ard. Non-avoidance leads
to fatal or severe injury.
ATTENTION Special
notes and precautionary measures. Non-compliance can lead to damage to the vehicle or accessory and, consequently, to voiding of the warranty.
NOTICE Specific instruc-
tions on how to operate, control, adjust or look after items of equipment on the vehicle.
Indicates the end of an item of information.
Instruction.
Result of an activity.
Reference to a page with more detailed informa­tion.
Indicates the end of a passage relating to spe­cific accessories or items of equipment.
Tightening torque.
Technical data.
OE Optional extras.
The vehicles are as­sembled complete with all the BMW Motorrad optional extras originally ordered.
OA Optional accessories.
You can obtain BMW Motorrad optional accessories through your authorised BMW Motorrad dealer; optional accessories have to be retrofitted to the vehicle.
Electronic immobiliser.
EWS
DWA
Anti-theft alarm (Dieb­stahlwarnanlage).
Anti-lock brake system.
ABS
ASC Automatic Stability Con-
trol.
ESA Electronic Suspension
Adjustment.
Tyre pressure monitor-
RDC
ing.

Equipment

When you ordered your BMW motorcycle, you chose various items of custom equipment. This Rider's Manual describes optional extras (OE) offered by BMW and selected optional ac­cessories (OA). This explains why the manual may also contain de­scriptions of equipment which you have not ordered. Please note, too, that your motorcycle might not be exactly as illus­trated in this manual on account of country-specific differences. If your motorcycle contains equipment that has not been described, its description can be found in a separate manual.

Technical data

All dimensions, weights and power ratings stated in this Rider's Manual are quoted to the standards and comply with the
tolerance requirements of the Deutsches Institut für Normung e.V. (DIN). Versions for individual countries may differ.

Actuality

The high safety and quality level of BMW motorcycles is ensured by continuous development work on design, equipment and accessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual. Nor can BMW Motorrad entirely rule out errors and omissions. We hope you will appreciate that no claims can be entertained on the basis of the data, illustrations or descriptions in this manual.
1
7
z
General instructions
1
8
z
General instructions

General views

General view, left side . . . . . . . . . . . . . . . 11
General view, left side, with optional
extras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General view, right side . . . . . . . . . . . . . 15
General view, right side, with op-
tional extras . . . . . . . . . . . . . . . . . . . . . . . . . 17
Underneath the seat . . . . . . . . . . . . . . . . 18
Underneath the seat with optional
extras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Underneath the centre trim
panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Multifunction switch, left . . . . . . . . . . . . 21
Multifunction switch, left, with op-
tional extras . . . . . . . . . . . . . . . . . . . . . . . . . 22
Multifunction switch, right . . . . . . . . . . . 24
Multifunction switch, right, with op-
tional extras . . . . . . . . . . . . . . . . . . . . . . . . . 25
Instrument panel . . . . . . . . . . . . . . . . . . . . 26
2
9
z
General views
2
10
z
General views

General view, left side

1 Adjuster for headlight
beam throw (underneath the instrument cluster) ( 65)
2 Seat lock ( 65) 3 Engine-oil filler neck and
oil dipstick ( 101)
4 Payload table (on left on
steering-head bearing)
2
11
z
General views
2
12
z
General views

General view, left side, with optional extras

1 No standard equipment
with single seat with two
-way radio box Two-way radio box ( 140)
2 No standard equipment
with cases, painted, with holder for special vehicle
Cases ( 136)
3 Standard tool kit in case
Standard toolkit ( 100)
4 Rider's Manual inside the
case
5 Stowage in case
with first-aid kit Storing the first aid kit in case
6 Stowage in case
with service toolkit Location of the service toolkit ( 100)
OE
OE
OA
OA
7 No standard equipment
with fire extinguisher
complete with holder Fire extinguisher inside the case ( 140)
8 No standard equipment
with electronic hailing
OE
system Loudspeaker for hailing system ( 55)
with siren, electronic Loudspeaker for siren ( 56)
OE
OE
2
13
z
General views
2
14
z
General views

General view, right side

1 Tank filler cap ( 89) 2 Brake-fluid reservoir, front
( 104)
3 VIN, type plate (on
steering-head bearing)
4 Coolant level indicator (be-
hind side panel) ( 106)
5 Power socket ( 132) 6 Adjuster, spring preload
( 61)
7 Brake-fluid reservoir, rear
( 105)
8 Adjuster for damping char-
acteristic ( 62)
2
15
z
General views
2
16
z
General views

General view, right side, with optional extras

1 No standard equipment
with LED marker
OE
strobe
LED marker strobe ( 53)
2 Crash bars 3 Extra socket 4 Rear crash bars 5 No standard equipment
with auxiliary battery Second battery inside the case ( 129)
6 No standard equipment
with STOP signal STOP signal ( 54)
7 No standard equipment
with LED 360° marker
OE
strobe LED 360° marker strobe ( 54)
OE
OE
2
17
z
General views

Underneath the seat

2
1 Tool for adjusting spring
18
z
General views
preload ( 61)
2 Standard toolkit ( 100) 3 Rider's Manual 4 Stowage
with first-aid kit
Location of the first-aid kit
5 Helmet holder ( 67) 6 Stowage
with service toolkit Location of the service toolkit ( 100)
7 Table of tyre pressures
OA
OA

Underneath the seat with optional extras

1 No standard equipment
Fuses ( 122)
2
19
z
General views
Underneath the centre
2
trim panel
20
1 Battery ( 125) 2 Stowage
with tyre repair kit Location of the tyre repair kit
z
General views
OA

Multifunction switch, left

1 High-beam headlight and
headlight flasher ( 52)
2 Change of status indicators
on the display ( 48)
3 Hazard warning flashers
( 53)
4 Turn indicators ( 52) 5 Horn 6 No standard equipment
with Electronic Suspension Adjustment
OE
(ESA)
ESA ( 63)
7 No standard equipment
with Automatic Stability Control (ASC)
ASC ( 58)
OE
2
21
z
General views
Multifunction switch,
2
left, with optional
22
extras
1 No standard equipment
with STOP signal Stop signal with red indic­ator light ( 54)
2 No standard equipment
with electronic hailing
OE
system Hailing system ( 55)
with siren, electronic
z
General views
Siren ( 56)
3 No standard equipment
with electronic hailing
OE
system Selection of the sound sig­nal ( 55)
with siren, electronic Selection of the siren ( 56)
4 No standard equipment
Radio button 1/2
OE
OE
OE
5 No standard equipment
with STOP signal
Mode change of the STOP signal ( 54)
OE
2
23
z
General views
Multifunction switch,
2
right
24
1 No standard equipment
with heated handlebar
OE
grips Operate the heated handlebar grips ( 57).
2 Emergency off switch (kill
switch) ( 57)
3 Starter ( 82)
z
General views

Multifunction switch, right, with optional extras

1 No standard equipment
with LED marker
OE
strobe Marker strobes with blue indicator light ( 53)
2 No standard equipment
with lights-off setting Lights-off setting with green indicator light ( 55)
3 No standard equipment
with LED marker
OE
strobe 360° marker strobe with blue indicator light ( 53)
4 No standard equipment
with twistgrip brake Twistgrip brake ( 85)
OE
OE
2
25
z
General views

Instrument panel

2
1 Warning and telltale lights
26
z
General views
( 28)
2 Speedometer 3 Function key 4 Multifunction display
( 29)
5 Function key 6 Photosensor (for con-
trolling the brightness of the instrument lighting)
with alarm system
OE
(DWA) Anti-theft alarm LED (see the operating instructions for the anti-theft alarm)
with on-board com-
OE
puter Redline warning ( 87)
7 Rev. counter

Status indicators

Warning and telltale lights . . . . . . . . . . . 28
Multifunction display . . . . . . . . . . . . . . . . 29
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
On-board computer display . . . . . . . . . 40
Fuel level . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Fuel reserve . . . . . . . . . . . . . . . . . . . . . . . . 41
Service-due indicator . . . . . . . . . . . . . . . 41
Ambient temperature . . . . . . . . . . . . . . . 42
Tyre pressure . . . . . . . . . . . . . . . . . . . . . . . 43
3
27
z
Status indicators
Warning and telltale
3
lights
28
1 ABS ( 39) 2 No series production
with Automatic Stability
Control (ASC) ASC ( 39)
3 Fuel reserve ( 41)
( 38)
4 General warning light (in
combination with warnings in the display) ( 30)
5 High-beam headlight 6 Flashing turn indicators,
z
Status indicators
right
7 Idle 8 Flashing turn indicators,
left
OE
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