MBW Blitzscreed User Manual

OPERATORS SAFETY
AND SERVICE MANUAL
BLITZSCREED
CONCRETE SCREEDS
MBW, Inc.
250 Hartford Rd • PO Box 440 Slinger, WI 53086-0440 Phone: (262) 644-5234 Fax: (262) 644-5169 Email: mbw@mbw.com Website: www.mbw.com
MBW (UK) Ltd.
Units 2 & 3 Cochrane Street Bolton BL3 6BN, England Phone: 01204 387784 Fax: 01204 387797
L2335 / 08.06.H
©MBW, Inc. 2006
Printed in the USA
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY NOTICE & DECALS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY DECAL LOCATIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBW WAREHOUSE LOCATIONS 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLITZSCREED SPECIFICATIONS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERIAL NUMBER LOCATION 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS ORDERING PROCEDURE 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION ASSEMBLY 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE ASSEMBLY 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
END FRAME ASSEMBLY 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR DRIVE ASSEMBLY 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DRIVE ASSEMBLY 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING INSTRUCTIONS 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE & SERVICE, SCREED 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-FRAME REPLACEMENT 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING REPLACEMENT 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE BELT REPLACEMENT 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GREASING BEARINGS 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LONG STORAGE 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TORQUE CHART 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING LOCATIONS 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR EXCITER & GROMMET LOCATIONS 25. . . . . . . . . . . . . . . . . . . . . . .
MODEL MVS2 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL MVS4 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL MVS8 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE KITS 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 HP HONDA ENGINE KIT 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.0 HP BRIGGS & STRATTON ENGINE KIT 35. . . . . . . . . . . . . . . . . . . . .
8.0 HP HONDA ENGINE KIT 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL AVS2 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL AVS4 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL AVS8 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR REGULATOR KIT 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HAND WINCH KIT 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC WINCH KIT 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WINCH ASSEMBLY 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
SAFETY PRECAUTIONS
READ AND STUDY THE FOLLOWING SAFETY INFORMATION BEFORE ATTEMPTING TO OPERĆ
ATE THIS EQUIPMENT. IN ADDITION, ENSURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
W ARNING – LETHAL EXHAUST GAS!
An internal combustion engine discharges carbon monoxide, a poisonous, odorless invisible gas. Death or serious illness may result if inhaled. Operate only in an area with good ventilation, NEVER IN
A CONFINED AREA!
W ARNING – DANGEROUS FUELS!
Use extreme caution when storing, handling and using fuels - they are highly volatile and explosive in vapor state. Do not add fuel while engine is running. Stop and cool the engine before adding fuel. DO
NOT SMOKE!
SAFETY GUARDS
It is the owner's responsibility to ensure ALL GUARDS AND SHIELDS are in place and in working order.
IGNITION SYSTEMS
Breakerless, magneto and battery ignition systems CAN CAUSE SEVERE ELECTRICAL SHOCKS. Avoid contacting these units or their wiring.
SAFE DRESS
DO NOT WEAR loose clothing, rings, wristwatches, etc., near machinery.
NOISE PROTECTION
Wear O.S.H.A. specified hearing protection devices.
FOOT PROTECTION
Wear O.S.H.A. specified steel tip safety shoes.
HEAD PROTECTION
Wear O.S.H.A. specified safety helmets.
EYE PROTECTION
Wear O.S.H.A. specified eye shields, safety glasses, and sweat bands.
OPERATOR
Keep children and bystanders off and away from the equipment.
REFERENCES
For details on safety rules and regulations in the United States, contact your local Occupational Safety and Health Administration (O.S.H.A.) office. Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country.The publication of these safety precautions is done for your information. MBW Inc. does not by the publiĆ cation of these precautions, imply or in any way represent that these are the sum of all dangers preĆ sent near MBW equipment. If you are operating MBW Inc. equipment, it is your responsibility to insure that such operation is in full accordance with all applicable safety requirements and codes. All reĆ quirements of the United States Federal Occupational Safety and Healthy Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department.
1a
INTRODUCTION
MBW Inc. SCREED is intended for use in many applications. It offers the highest level of finishing consistency
available today. Precision machining of all components, combined with all bolted construction, are the key factors for ease and speed of assembly and for true alignment job after job.
MBW Inc's exclusive 45 degree AĆframe cast aluminum design assures that all sections are exactly the same and totally interchangeable. They come in 8'4", 4'4" and 2'4" lengths, so you can mix and match the length you need up to 65 ft (20 m) for gas models and 65 ft (20 m) for air models.
The gasoline engine driven SCREED gives you a maximum eccentric speed of 2800 rpm, and permits idling of the SCREED without stopping the engine. The air driven version gives you cycle vibration ranging from 5000 to 8000 VPM at 40 psi to 60 psi using about 4 CFM per vibrator. The gasoline engine driven SCREED has winch kits available. The hand winch kit and the hydraulic winch kit. The air powered SCREED offers the same fine features as our mechanical unit. It comes with optional handles and an air system that includes filter, regulator and lubricator. It features an air line that is protected from damĆ age by running inside the length of the AĆframe structure, and has flexible hose couplings between the air supĆ ply tubes.
MBW Inc. has invested a great deal of time and effort in developing its SCREED. The equipment you have purchased is built with a great deal of pride and designed to give you long life, efficient operation, durability and dependability.
READ THIS MANUAL
The information in this manual has been written in an easy to read style. The design features makes it convenĆ ient to operate and service your MBW Inc. SCREED through the use of this manual.
Read this manual carefully to learn how to operate and service your MBW Inc. SCREED correctly. Failure to do so could result in personal injury or equipment damage. Major points of safe operation are detailed on the SAFETY PRECAUTIONS page of this manual. The SAFETY PRECAUTIONS page is located on page 1.
This manual should be considered a permanent part of your SCREED and should remain with the SCREED.
MEASUREMENTS
U.S. Units of measure and their metric equivalents are used in this manual.
DIRECTIONS
Right and left sides of the screed are determined by facing the front (strikeoff) edging (T" shaped edging). See Figure 1.
BACK (FLOAT)
LEFT
RIGHT
DIRECTION
FRONT (STRIKEOFF)
OF TRAVEL
FIGURE 1
WARRANTY
Warranty is provided as part of MBW Inc's support for customers who operate and maintain their equipment as described in this manual. The warranty is stated on page 7. MBW, Inc. reserves the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes on any piece of equipment previously delivered.
2
SAFETY NOTICE & DECALS
IMPORTANT NOTICE
The SAFETY ALERT SYMBOL" is used to call attention to items or operations that may be dangerous to machine operators or others working with this equipment. The symbol can be found throughout this manual and on the unit itself. Please read these messages carefully.
READ SAFETY DECALS CAREFULLY
Carefully read and follow all safety decals. Keep them in good condition. If decals become damaged, replace as required. Decal Kits are available from authorized MBW Distributors.
-Decals shown below are located on the engine belt guard.
OPERATING INSTRUCTIONS
CAUTION
L
I T Z S
C R
1. Check oil in engine crankcase.
2. Open fuel valve; choke as necessary.
3. Set throttle at idle position.
4. Pull starter rope.
5. After starting, turn choke off, let engine warm up at idle.
6. Observe SAFETY PRECAUTIONS in the owner's manual during operation.
7. TO STOP: Return throttle to idle position, turn engine switch to STOP, close fuel valve
MODE D'EMPLOI
1. Vérifier le niveau d'huile dans le carter du moteur.
2. Ouvrir le volet á carburant. Engager le doseur comme nécessaire.
3. Mettre le gaz á idle.
4. Tirer sur la corde de démarrage.
5. Dégager le doseur une fois que le moteur commence á marcher. Laisser le moteur se réchauffer au ralenti.
6. Suivre les PRECAUTIONS DE SECURITE énumerées dans le manuel de I'utilisateur pendant la marche.
7. Pour Arrêtter: Remettre le gaz á idle, couper le courant de moteur, fermer le valve de ga
8875
s.
#08875, Belt Guard
Read the operating instructions before operating this piece of equipment.
Keep unauthorized, inexperienced, untrained people away from this equipment.
CHECK saftey switch frequently for proper operation.
ROTATING & MOVING PARTS! Make sure all guards and safety
devices are in place.
DO NOT RUN this machine in an enclosed area. The engine produces carbon monoxide, a POISONOUS gas.
SHUT OFF the engine before servicing , cleaning or adding fuel.
Failure to comply could result in serious bodly injury.
Lire le Mode d'Emploi avant de faire fonctionner le matériel
Eloigner toute personne non formée, non autorisée et inexpérimentée du matériel.
VERIFIER fréquemment I'interrupteur de sécurité pour un bon fonctionnement.
PIECES TOURNANTES ET MOBILES! S'assurer que tous les protecteurs et les dispositifs de sécurité sont en place.
NE PAS FAIRE FONCTIONNER le matériel dans les lieux clos. Le moteur produit de l'oxyde de carbone, un gaz TOXIQUE.
ARRETER le moteur avant d'entretenir ou de nettoyer, et avant d'y ajouter de l'essence.
L'inobservation des consignes de sécurité risque de provoquer de graves blessures corporelles.
1447
E
#01447, Belt Guard
E
ą
D
09095
#09095, Belt Guard
15459
#15459, Belt Guard
CAUTION
WEAR EYE PROTECTION
WHEN
OPERATING EQUIPMENT
MĆBĆW
INC.
1060E
#01060E, Belt Guard
3
PIECES ROTATIVES Ne pas toucher!
ROTATING PARTS Keep hands away!
11640
#11640, Belt Guard
Decals shown below are located only on the hydraulic winches.
AUTO STOP MUST BE ADJUSTED EACH TIME SCREED LENGTH OR OPERATING CONDITIONS CHANGE. SET TRAVEL SPEED, THEN INCREASE OR DECREASE AUTO STOP RESISTANCE TO A POINT SLIGHTLY HIGHER THAN REQUIRED TO MAINTAIN DESIRED TRAVEL SPEED.
#15399 (TOP OF SUPPORT FRAME)
15399
15400
#15400 (TOP OF VALVE BLOCK, RIGHT)
WARNING
15401
#15401 (TOP OF VALVE BLOCK, LEFT)
ROTATING PARTS Keep hands away!
15518
#15518 (WINCH COVER)
DISENGAGE
15634
#15634 (WINCH COVER, LEFT)
ENGAGE
CABLE OUT
DISENGAGE
15398
#15398 (WINCH COVER, RIGHT)
ENGAGE
CABLE OUT
CABLE IN
15361
#15631 (WINCH COVER, LEFT)
CABLE IN
15632
#15632 (WINCH COVER, RIGHT)
4
SAFETY DECAL LOCATIONS
#08875, On Belt Guard
MĆBĆW
INC.
1060E
#01060E, On Belt Guard
CAUTION
WEAR EYE PROTECTION
WHEN
OPERATING EQUIPMENT
15459
#15459, On Belt Guard
L
I T Z S C R E E
ą
D
09095
#09095, On Belt Guard
PIECES ROTATIVES Ne pas toucher!
ROTATING PARTS Keep hands away!
11640
#11640, On Belt Guard
CAUTION
Read the operating instructions before operating this piece of equipment.
Keep unauthorized, inexperienced, untrained people away from this equipment.
CHECK saftey switch frequently for proper operation.
ROTATING & MOVING PARTS! Make sure all guards and safety
devices are in place.
DO NOT RUN this machine in an enclosed area. The engine produces carbon monoxide, a POISONOUS gas.
SHUT OFF the engine before servicing , cleaning or adding fuel.
Failure to comply could result in serious bodly injury.
Lire le Mode d'Emploi avant de faire fonctionner le matériel
Eloigner toute personne non formée, non autorisée et inexpérimentée du matériel.
VERIFIER fréquemment I'interrupteur de sécurité pour un bon fonctionnement.
PIECES TOURNANTES ET MOBILES! S'assurer que tous les protecteurs et les dispositifs de sécurité sont en place.
NE PAS FAIRE FONCTIONNER le matériel dans les lieux clos. Le moteur produit de l'oxyde de carbone, un gaz TOXIQUE.
ARRETER le moteur avant d'entretenir ou de nettoyer, et avant d'y ajouter de l'essence.
L'inobservation des consignes de sécurité risque de provoquer de graves blessures corporelles.
#01447, On Belt Guard
ą
1447
5
SAFETY DECAL LOCATIONS
WARNING
AUTO STOP MUST BE ADJUSTED EACH TIME SCREED LENGTH OR OPERATING CONDITIONS CHANGE. SET TRAVEL SPEED, THEN INCREASE OR DECREASE AUTO STOP RESISTANCE TO A POINT SLIGHTLY HIGHER THAN REQUIRED TO MAINTAIN DESIRED TRAVEL SPEED.
15399
ROTATING PARTS Keep hands away!
15518
15400
6
WARRANTY
WARRANTY
THIS IS YOUR WARRANTY - PLEASE READ AND SAVE
1. MBW INC, Slinger Wisconsin, warrants each new machine against defects in material and workmanship under normal use and service for a period of six (6) months. This warranty commences the first day the machine is sold, assigned to a rental fleet, or otherwise put to first use.
2. The obligation under this warranty is limited to the replacement or repair of parts and/or machine at MBW INC factory branches or at authorized MBW INC Distributors.
3. Machines altered or modified without MBW INC written consent voids this warranty. Misuse, negligence, accidents or the operation of machines in any way other than recommended by MBW INC will void this warranty. This warranty shall not apply to machines repaired by other than MBW INC factory branches or authorized MBW INC Distributors.
4. This warranty includes labor on all MBW INC products. Labor must be performed at an authorized MBW INC Distributor.
5. The cost of transportation and other expenses connected therewith are not covered by this warranty.
6. Written authorization for the return of merchandise under warranty must be obtained from MBW INC, Slinger, Wisconsin. In England: MBW (UK) LIMITED, Bradley Fold Trading Estate Unit 6, Radcliffe Moor Road, Bolton BL2 6RT.
7. MBW INC reserves the right to inspect and render final decision on each warranty case.
8. MBW INC reserves the right to improve or make product changes without incurring any obligation to update, refit, or install the same on machines previously sold.
9. MBW INC is not responsible for any liability or damage or injury directly or indirectly from design, material or operation of its products.
10. Warranty card must be returned to MBW INC, P.O. Box 440, Slinger, Wisconsin 53086-0440, within 10 days after purchase, assignment to a rental fleet, or first use. In England: MBW (UK) LIMITED, Bradley Fold Trading Estate Unit 6, Radcliffe Moor Road, Bolton BL2 6RT. Failure to return warranty card as specified renders the warranty null and void.
11. Requests for warranty must be submitted in writing within 30 days after machine failure to MBW INC, P.O. Box 440, Slinger, Wisconsin 53086-0440. In England: MBW (UK) LIMITED, Bradley Fold Trading Estate Unit 6, Radcliffe Moor Road, Bolton BL2 6RT.
12. THE FOREGOING WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE, AND OF ALL OTHER OBLIGATION OR LIABILITIES ON OUR PART, AND WE NEITHER ASSUME NOR AUTHORIZE ANY OTHER PERSON TO ASSUME FOR US ANY OTHER LIABILITY OR WARRANTY IN CONNECTION WITH THE SALE OR SERVICE OF ANY OF OUR PRODUCTS. LIKEWISE, THIS WARRANTY SHALL NOT APPLY WITH RESPECT TO ENGINES, MOTORS AND OTHER COMPONENT PARTS PRODUCED BY OTHER MANUFACTURERS AND USED ON MBW PRODUCTS, BUT SUCH ITEMS SHALL HAVE SUCH WARRANTIES AS MAY BE PROVIDED BY THE MANUFACTURER THEREOF.
MBW INC.
250 HARTFORD ROAD P.O. BOX 440 SLINGER, WI 53086-0440 PHONE: (262) 644-5234 FAX (262) 644-5169
MBW CORPORATE INTERNET ADDRESS E-MAIL: mbw@mbw.com WEB SITE: www.mbw.com
IN ENGLAND: MBW (UK) LIMITED
Units 2 & 3 Cochrane Street Bolton BL3 6BN Phone: 01204 387784 FAX: 01204 387797
7
MBW WAREHOUSE LOCATIONS
is at your service
MBW Inc. has established a network of reputable Distributors with trained mechanics and full facilities for maintenance and rebuilding, and to carry an adequate parts stock in all areas of the country. Their sales engineers are available for professional consultation. If you cannot locate an MBW Inc. Distributor in your area, contact one of our Sales Branches or MBW Inc. The locations and phone numbers of the Sales Branches are listed below.
Remember - you own the best. If repairs are needed use only MBW Inc. parts purchased from Authorized MBW Inc. Distributors.
Sales Branches:
1. MBW Inc.
250 Hartford Rd. P.O. Box 440 Slinger, WI 53086Ć0440 Phone: (262) 644Ć5234 FAX: (262) 644-5169
E-MAIL ON THE WORLD WIDE WEB mbw@mbw.com
WEB SITE ON THE INTERNET www.mbw.com
2. MBW (UK) LIMITED Units 2 & 3 Cochrane Street Bolton BL3 6BN Phone: 01204 387784 FAX: 01204 387797
1
Great Britain
2
8
BLITZSCREED SPECIFICATIONS
Mechanical
Section Length
Model Section Length
MVS8 8 ft. 4 in. (2.54 m). . . . . . . . . . . . . . . . . .
MVS4 4 ft. 4 in. (1.32 m). . . . . . . . . . . . . . . . . .
MVS2 2 ft. 4 in. (0.71 m). . . . . . . . . . . . . . . . . .
Screed Blades
Front (Strikeoff)
T" Profile Blade Standard. . . . . . . .
L" Profile Blade Optional. . . . . . . . .
Plow Blade Optional. . . . . . . . . . . . .
Tamper Blade Optional. . . . . . . . . . .
(Float)
Rear
L" Profile Blade Standard. . . . . . . . .
Truss Dimensions
Height 16in (40.7cm). . . . . . . . . . . . . . . . .
Width 15in (38.1mm). . . . . . . . . . . . . . . . . .
Weight approx. (excluding engine)
All Models 8.3 lbs./ft. (12 kg/m). . . . . . . . . . . . . .
Air Powered
Section Length
Model Section Length
AVS8 8 ft. 4 in. (2.54 m). . . . . . . . . . . . . . . . . .
AVS4 4 ft. 4 in. (1.32 m). . . . . . . . . . . . . . . . . .
AVS2 2 ft. 4 in. (0.71 m). . . . . . . . . . . . . . . . . .
Screed Blades
Front (Strikeoff)
T" Profile Blade Standard. . . . . . . .
L" Profile Blade Optional. . . . . . . . .
Plow Blade Optional. . . . . . . . . . . . .
Tamper Blade Optional. . . . . . . . . . .
(Float)
Rear
L" Profile Blade Standard. . . . . . . . .
Truss Dimensions
Height 16in (40.7cm). . . . . . . . . . . . . . . . .
Width 15in (38.1cm). . . . . . . . . . . . . . . . . .
Weight approx. (excluding regulator kit)
All Models 8.9 lbs./ft. (13.2 kg/m). . . . . . . . . . . . . .
Engines
Model Rated Power Briggs & Stratton
Model 135232 5.0hp / 3.7kW. . . . . . . . . .
Honda
Model GX160K1QX 5.5hp / 4.1kW. . . . . .
Honda
GX240K1QA2 8.0hp / 6.0kW. . . . . . . . . . .
Vibrations per minute
All Models 5000-8000. . . . . . . . . . . . . .
Air Operating Pressure
All Models 40 - 60 psi (0.28 - 0.41 MPa). . . . . . .
Air Usage
All Models 4 cfm (0.11 m3/min.) / vibrator. . . . . . .
Engine Speed (max.)
All models 2800 RPM. . . . . . . . . . . . . .
Eccentric Shaft Speed (max.)
All models 2800 RPM. . . . . . . . . . . . . .
Centrifugal Force / Unit Length
All models 15.0 lbs. / ft ( 220 N/m). . . . . . . . . . . . . .
@ 2800 RPM
Width 9.75 in (24.8cm). . . . . . . . . . . .
Hydraulic Winch
(For Mechanical Screeds)
Noise Level 89 dba. . . . . . . . . .
Weight 82 lbs./side (37 kg/side). . . . . . . . . . . . . .
Length 10 in (25.4cm). . . . . . . . . . . . . .
Height 34 in (86.4cm). . . . . . . . . . . . .
Oil Capacity 1.7 gal (6.4 l). . . . . . . .
Speed ........... 0-16.7 ft/min (0-5.1 m/min)
9
SERIAL NUMBER LOCATION
SCREED AND HYDRAULIC WINCH SERIAL NUMBERS
The serial number for each screed section is located on the side of the left most A-Frame. The serial number is also stamped into the top of each A-Frame.
HYDRAULIC WINCHSCREED FRAME
SERIAL# (Stamped)
SERIAL# DECAL
PARTS ORDERING PROCEDURE
The Warranty is stated in this book on page 7. Failure to return the Warranty Registration Card renders the Warranty null and void.
PARTS ORDERING:
MBW Inc. parts are available worldwide and must be ordered through your local MBW Inc. DisĆ
tributor. If you cannot locate an MBW Inc. Distributor in your area, refer to page 8 of this manual, locate the MBW Inc. Sales Branch nearest you and call for assistance.
ALWAYS INCLUDE:
1. Model and Serial Number of Machine when ordering MBW Inc Parts.
2. Item Part Number, Description, and Quantity.
3. Company Name, Address, Zip Code and Purchase Order Number.
4. Preferred method of shipping.
REMEMBER - you own the best. If repairs are needed use only MBW Inc. parts purchased from Authorized MBW Inc. Distributors.
10
SECTION ASSEMBLY
GENERAL
The following describes the assembly procedure of screed sections for both Mechanical and Air Screeds. Most figures shown are of a Mechanical Screed. Section assembly of an Air Screed is identical except where otherwise stated. It is essential to follow the proper set-up sequence when assembling the screed for optimum performance.
IMPORTANT!
For steps 1-10, the screed sections must be on a flat surface.
1. Determine the number of sections reĆ quired to obtained the proper screed length. Arrange the sections so the lonĆ ger sections are in the middle and the shorter sections are at the ends.
2. For the mechanical screed affix an enĆ gine kit to one of the end sections or to the middle section. Refer to Engine Assembly for engine kit installation.
3. If an air screed is being used, refer to Air Drive Assembly for instruction on assembling air drive and end frames.
4. Assemble end frames and winches to the end sections. Refer to End Frame Assembly for installation of end frames.
FIGURE 2
For the air screed join the threaded manifold ends with a manifold hose. Use a pipe wrench to prevent the manĆ ifold from turning while the hose ends are tightened onto the manifold ends (see Figure 3). Assemble all sections in this manner. Sight down top tubes of all sections joined and straighten sections if necessary.
5. Start assembling sections at one end of the screed. For mechanical screeds place a flex coupling along with two flex coupling collars between the two couĆ pling drivers of adjoining sections. ColĆ lars should be slid out to the ends of the flex coupling (see Figure 2).
IMPORTANT !
Check that the two vibrating shaft offsets are in line.
Assemble all sections in this manner. Sight down top tubes of all sections joined and straighten sections if necesĆ sary.
FIGURE 3
6. Install a two bolt splice plate thru float edging. Install a four hole splice plate on the outside of edging and loosely install four blind nuts (see Figures 4 and
5).
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FIGURE 4
8. Make sure the bottom of the four edgĆ ings are in the same plane. Tighten both splice plates hard.
9. Take a right turnbuckle eye and install a right-hand jam nut about three quarĆ ters of the way up the shaft. Now install the eye onto the turnbuckle a little over half way. Do the same with the left turnĆ buckle eye (see Figure 8).
FIGURE 8
FIGURE 5
7. Install a four bolt splice plate thru the strikeoff edging. Install a four hole splice plate on the inside of the edging and loosely install 4 blind nuts (see FigĆ ures 6 and 7).
FIGURE 6
10.Loosely install the turnbuckle assembly directly above the flex coupling to both clevises using a 5/8-18 X 2-1/2 bolt, lockwasher, and a hex nut (see Figure
9). Install all the turnbuckles in the
same direction as you progress down the screed. There is a notch cut
on one end of the turnbuckle to indicate its direction. Remember, do not tighten the turnbuckle hardware yet.
FIGURE 7
FIGURE 9
12
REPEAT STEPS 6 - 10 UNTIL ENTIRE SCREED IS ASSEMBLED.
After all needed sections are assembled the edging can be trued horizontally.
11.If the pour surface is to be crowned or flat, rotate the turnbuckles so the turnĆ buckle eyes are pushed away from each other taking out the slack at the clevis connections. If the pour surface is a valley, rotate the turnbuckles so the turnbuckle eyes are drawn towards each other taking out the slack at the clevis connections (see Figure 10). Tighten down the 5/8 bolts going through the clevises and turnbuckle eyes HARD once the slack is removed.
FIGURE 11
Clevis
Crowned or Flat
Valley
Turnbuckle Eye
Turnbuckle
FIGURE 10
12. The screed is now ready for grade adĆ justment. Place the assembled screed on blocks or forms. String a taut chalk line across the back of the float edge of the screed (see Figure 11). Start with the centermost turnbuckle and adjust it so the bottom edge of the screed moves up or down until it is adjusted to the desired grade (see Figure 12). AdĆ just each turnbuckle, working out from the center, until the desired grade is achieved. As the turnbuckles are adĆ justed from the center out, previously adjusted turnbuckles may need to be readjusted to grade. Readjust the cenĆ termost turnbuckles and continue adĆ justing outward. When all adjustments are completed, hold the turnbuckle from further movement and tighten the jam nuts.
FIGURE 12
CAUTION!
If there is a significant difference beĆ tween the ambient temperature at set up and the temperature of the concrete to be screeded, the edgings may warp due to thermal expansion. Recheck the grade of the screed if this is the case.
13
ENGINE ASSEMBLY
GENERAL
The engine can be put on any mechanical screed section on the left end where there are bearings in two adjacent A-frames.
1. To install sheave, first remove left couĆ pling driver. Support end of shaft when driving out the spiral pin. Now remove left end A-frame and clevis. Slide #09126 sheave onto main shaft. Also put both V-belts, supplied with engine kit, around main shaft and over top of the top tube (see Figure 13). ReassemĆ ble left A-frame, clevis and coupling driver (see Figure 14). Do not install the top tube bolts at this time.
FIGURE 13
ing bracket thru holes aligned above (See Figure 15). These bolts replace the original 3/8-16 X 2 bolts that were removed earlier.
FIGURE 15
3. Place engine mounting deck (#09787) on top of mounting bracket installed in Step 2. Loosely install engine mountĆ ing deck using four whiz-lock bolts and flange nuts thru slots in mounting deck and thru holes in mounting brackĆ et (see Figure 16). The mounting deck should be in its lowest position.
FIGURE 14
2. Remove the two top tube bolts from right A-frame next to left A-frame reĆ moved in Step 1. Set #09090 mounting bracket on top tube and align holes up over the two A-frames. Use four 3/8-16 X 2-1/2 bolts to secure mountĆ
FIGURE 16
4. Bolt engine tight to the mounting deck using four engine mounting bolts, washers and flange nuts (see Figure
17).
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FIGURE 17
5. Slip one V-belt over engine clutch. Place V-belt on sheave and align sheave with engine clutch. Secure spare V-belt to an A-frame using tie wraps (see Figure 18).
7. Adjust belt tension by sliding engine mounting deck upward in slots. Check belt tension by pinching belt between your fingers.
Single Belt - The two sides of the belt
should touch or go slightly past each other (see Figure 19).
Dual Belt - A 2" gap should remain beĆ
tween the two sides of both belts.
Tighten the four whiz-lock bolts holding
the engine mounting deck to the mounting bracket. NOTE: Do not over tighten belt.
FIGURE 18
Make sure the shaft is rotated to its lowest position at this time. (set screws in bearings are up).
6. Rotate pulley so the thick side of bore is on top of the shaft. Tighten sheave onto shaft by tightening the two screws in the tapered bushing of sheave.
FIGURE 19
8. Bolt the belt guard to the mounting bracket using three 5/16-18 X 1/2 screws (see Figure 20).
FIGURE 20
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