MBW AT84 User Manual

OPERATORS SAFETY
AND SERVICE MANUAL
AT73 AT84
This manual covers the following serial numbers and higher for each model listed:
ATS73 . . . . . . . . . . . . . . . . . . . . 4070001
ATP73 . . . . . . . . . . . . . . . . . . . . 4070001
ATS84 . . . . . . . . . . . . . . . . . . . . 4080001
ATP84 . . . . . . . . . . . . . . . . . . . . 4080001
SKID-STEER ROLLER ATTACHMENTS
MBW, Inc.
250 Hartford Rd • PO Box 440 Slinger, WI 53086-0440 Phone: (262) 644-5234 Fax: (262) 644-5169 Email: mbw@mbw.com Website: www.mbw.com
MBW (UK) Ltd.
Units 2 & 3 Cochrane Street Bolton BL3 6BN, England Phone: 44 (0) 01204 387784 Fax:44 (0) 01204 387797
MBW France S.A.R.L
Z.A. d’Outreville 5 rue Jean Baptiste Néron, 60540 BORNEL France Phone: +33 (0) 3 44 07 15 96 Fax: +33 (0) 3 44 07 41 28
L17993 / 05.11.E
©MBW, Inc. 2007
Printed in the USA
TABLE OF CONTENTS
Safety Information . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Before Starting & Operating . . . . . . . . . . . . . . . . . . . . 4
Connecting to Loader . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . 5
Fluid Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Changing Exciter Oil . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Checking Exciter Oil . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Replacing Shockmounts. . . . . . . . . . . . . . . . . . . . . . . 7
Replacing Input Seal . . . . . . . . . . . . . . . . . . . . . . . . . 7
Removing Drive Coupler . . . . . . . . . . . . . . . . . . . . . . 7
Installing Drive Coupler . . . . . . . . . . . . . . . . . . . . . . . 8
Removing Exciter Bearings and Shaft.. . . . . . . . . . . . 8
Installing Exciter Bearings and Shaft.. . . . . . . . . . . . . 8
Parts Replacement Cycles and Tolerances . . . . . . . . 9
Replacement Parts . . . . . . . . . . . . . . . . . . . . . 11
Drum Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Spider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
WARNING
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust and some of its constituents are known in the state of California to cause cancer,
birth defects, and other reproductive harm.
SAFETY INFORMATION
Introduction
This Safety Alert Symbol is used to call attention to items or operations which may be dangerous to those operating or working with this
equipment. The symbol can be found throughout this manual and on the unit. Please read these warnings and cautions, along with all decals, carefully before attempting to operate the unit. Make sure every individual who operates or works with this equipment is familiar with all safety precautions.
WARNING
GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
Safety Precautions
LETHAL EXHAUST GAS: An internal
combustion engine discharges carbon monoxide, a poisonous, odorless, invisible gas. Death or serious illness may result if inhaled. Operate only in an area with proper ventilation. NEVER OPERATE IN A CONFINED AREA!
DANGEROUS FUELS: Use extreme caution when storing, handling and using fuels, as they are highly volatile and explosive in vapor state. Do not add fuel while engine is running. Stop and cool the engine before adding fuel. DO NOT SMOKE!
SAFETY GUARDS: It is the owner's responsibility to ensure that all guards and shields are in place and in working order.
IGNITION SYSTEMS: Breakerless, magneto, and battery ignition systems can cause severe electrical shocks. Avoid contacting these units or their wiring.
SAFE DRESS: Do not wear loose clothing, rings, wristwatches, etc. near machinery.
NOISE PROTECTION: Wear OSHA specified hearing protection devices.
EYE PROTECTION: Wear OSHA specified eye shields, safety glasses, and sweat bands.
FOOT PROTECTION: Wear OSHA specified steel-tipped safety shoes.
HEAD PROTECTION: Wear OSHA specified safety helmets.
DUST PROTECTION: Wear OSHA specified dust mask or respirator.
OPERATOR: Keep children and bystanders off and away from the equipment.
REFERENCES: For details on safety rules and regulations in the United States, contact your local Occupational Safety and Health Administration (OSHA) office. Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country. The publication of these safety precautions is done for your information. MBW does not by the publication of these precautions, imply or in any way represent that these are the sum of all dangers present near MBW equipment. If you are operating MBW equipment, it is your responsibility to insure that such operation is in full accordance with all applicable safety requirements and codes. All requirements of the United States Federal Occupational Safety and Health Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department.
Safety Decals
Carefully read and follow all safety decals. Keep them in good condition. If decals become damaged, replace as required. If repainting the unit, replace all decals. Decals are available from authorized MBW distributors. Order the decal set listed on the following page(s).
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17906 - ATS73




CAUTION
HEAVY ATTACHMENT
14434
READ OPERATORS MANUAL BEFORE USING ATTACHMENT
Overloading skid loader could cause loader to pitch or tip forward.
Check lifting capacity of skid loader before hooking onto attachment.
Do not lift attachment over 12” (30cm) above ground level.
09867
17907 - ATP73 17908 - ATS84 17909 - ATP84 (NOT IN DECAL SET)
Hydraulic Requirements
PRESSURE: 1500-3000 psi
(103-207 bar)
FLOW: 10-50 gpm
(38-190 l/m)
Return
Pressure
14435
14435
02355
02355
(NOT IN DECAL SET)
14434
Safety Decals (Decal Set #14436)
(NOT IN DECAL SET)
09867
11922
WARNING
Machine may fall and cause
serious damage or injury if lifted improperly.
Lift only by holes in frame
above.
MACHINE WEIGHT ATS84- 2300 lbs (1043 kg) ATP84- 2450lbs (1111 kg)
18075
18075-AT84 18074-AT74 (Not Shown)
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SPECIFICATIONS
ATP84
ATS73 ATP73 ATS84 ATP84
Centrifugal Force 8850 lbs (4014 kg) 9765 lbs (4429 kg)
Exciter Speed 3000 rpm 3000 rpm
Dynamic Linear Force 121 lb/in (21.7 kg/cm) 116 lb/in (20.8 kg/cm)
Amplitude --
Length 43.3 in (110 cm) 43.3 in (110 cm)
Height 29 in (74 cm) 30 in (76 cm) 29 in (74 cm) 30 in (76 cm)
Weight 2070 lbs (939kg) 2210 lbs (1002 kg) 2300 lbs (1043 kg) 2450 lbs (1111 kg)
Width, Working 73 in (185 cm) 84 in (213 cm)
Width, Overall 78 in (198 cm) 89 in (226 cm)
Sound Pressure Level 85 dBa 85 dBa
Pressure Requirement 1500 - 3000 psi (10.3 - 20.7 MPa) 1500 - 3000 psi (10.3 - 20.7 MPa)
Flow Rate Requirement 10 - 50 GPM (38 - 176 LPM) 10 - 50 GPM (38 - 176 LPM)
Connection 1/2” Flat-face Quick Coupling 1/2” Flat-face Quick Coupling
Specifications subject to change without notice
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OPERATION
Introduction
MBW equipment is intended for use in very severe applications.
This parts manual contains only standard parts. Variations of these parts as well as other special parts are not included. Contact your local MBW distributor for assistance in identifying parts not included in this manual.
Before Starting & Operating
• REMEMBER! It is the owner’s responsibility to communicate information on the safe use and proper operation of this unit to the operators.
• Review ALL of the Safety Precautions listed on page 1 of this manual.
• Familiarize yourself with the operation of the machine and confirm that all controls function properly.
• Know how to STOP the machine in case of an emergency.
• Make sure hands, feet, and clothing are at a safe distance from any moving parts.
4. Lower the roller, and engage the loaders’ arms into their float mode.
5. Engage the auxiliary hydraulics and allow the vibrator to come up to speed.
Operating
• Check for loose hardware every 20 hours of operation.
• Do not run exciter when roller is not in contact with the ground.
• Check that rated capacity of skid steer loader meets or exceeds weight of roller attachment.
• The operating pressure supplied to the control valve must fall in the range of 1500 to 3000 psi.
• The minimum volume requirement supplied to the control valve is 10 gpm, but do not exceed 50 gpm.
• Do not use excessive down pressure when compacting soil.
WARNING
Always stop the engine before:
Connecting to Loader
1. Attach the roller to the skid steer loader with the universal bracket. Be sure that the wedges and levers are fully engaged and locked.
2. Connect the hydraulic hoses to the skid steer loader’s auxiliary hydraulics supply using the quick couplers.
3. If skid loader is equipped with a high flow and low flow ports, it is recommended to use the low flow side.
Adding fuel.
Leaving the equipment unattended for any amount of time.
Before making any repairs or adjustments to the machine.
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