MBW 7000 User Manual

GP7000
parts
and
service
manual
It is the OWNER'S RESPONSIBILITY to communicate information on the SAFE USE and OPERATION of this machine to the operators !
P.O BOX 440 250 HARTFORD ROAD SLINGER, WI 53086-0440 PHONE: (262) 644-5234 FAX (262) 644-5169
MBW CORPORATE INTERNET ADDRESS EĆMAIL: mbw@mbw.com WEB SITE: www.mbw.com
IN ENGLAND:
L1315 / 01.05 D
MBW Inc 2005 Printed in U.S.A.
MBW (UK) LIMITED
Units 2 & 3 Cochrane Street Bolton BL3 6BN Phone: 01204 387784 FAX: 01204 387797
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY DECALS & LOCATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBW WAREHOUSE LOCATIONS 4. . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERIAL NUMBER LOCATION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS ORDERING PROCEDURE 6. . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION INSTRUCTIONS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction Before Operation Operating
PERIODIC MAINTENANCE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Maintenance Ground Pounder Maintenance
REPLACEMENT AND TOLERANCE CHART 10. . . . . . . . . . . . . . . .
TORQUE CHART 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAIN ASSEMBLY (Figure 1) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXCITER ASSEMBLY (Figure 2) 12. . . . . . . . . . . . . . . . . . . . . . . . . .
EXCITER OIL LEVEL CHECK (Figure 3) 12. . . . . . . . . . . . . . . . . . .
HONDA ENGINE ASSEMBLY (Figure 4) 13. . . . . . . . . . . . . . . . . . . .
YANMAR ENGINE ASSEMBLY (Figure 5) 14. . . . . . . . . . . . . . . . . . .
Throttle Assembly Details
KOHLER ENGINE ASSEMBLY (Figure 6) 15. . . . . . . . . . . . . . . . . . .
JOB CART DETAILS (Figure 7) 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY PRECAUTIONS
BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
WARNING - LETHAL EXHAUST GAS!
An internal combustion engine discharges carbon monoxide, a poisonous, odorless and invisible gas when operating. Death or serious illness may be caused if inhaled. Operate only where deadly exhaust gases can be safely dissipated, NEVER IN A CONFINED
AREA!
WARNING - DANGEROUS FUELS!
Use extreme caution when storing, handling and using fuels - they are highly volatile and explosive in vapor state. Do not add fuel while engine is running. Stop engine and, if possiĆ ble, allow cooling period to prevent spilled fuel from igniting on contact with hot engine parts. DO NOT SMOKE!
SAFETY GUARDS
It is the responsibility of the owner to ensure that ALL GUARDS AND SHIELDS remain in place.
IGNITION SYSTEMS
Breakerless, magneto and battery ignition systems CAN CAUSE SEVERE ELECTRICAL SHOCKS. Avoid contacting these units or their wiring.
SAFE DRESS
DO NOT WEAR loose clothing, neckties, rings, wristwatches, bracelets, etc., when around
machinery.
NOISE PROTECTION
Wear O.S.H.A. specified hearing protection devices.
FOOT PROTECTION
Wear O.S.H.A. specified steel tip safety shoes.
HEAD PROTECTION
Wear O.S.H.A. specified safety helmets.
EYE PROTECTION
Wear O.S.H.A. specified eye shields, safety glasses, and sweat bands.
OPERATOR
Keep children and bystanders off and away from the equipment.
REFERENCES
For details on safety rules and regulations in the United States, contact your local OccupaĆ tional Safety and Health Administration(O.S.H.A.) office. Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country. The publication of these safety precautions is done for your information. MĆBĆW Inc. does not by the publication of these precautions, imply or in any way represent that these are the sum of all dangers present near MĆBĆW Equipment. If you are operating MĆBĆW Inc. equipĆ ment, it is your responsibility to insure that such operation is in full accordance with all apĆ plicable safety requirements and codes. All requirements of the United States Federal OcĆ cupational Safety and Healthy Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department.
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SAFETY NOTICE & DECALS
IMPORTANT NOTICE
The SAFETY ALERT SYMBOL" is used to call attention to items or operations that may be dangerous to machine operators or others working with this equipment. The symbol can be found throughout this manual and on the unit itself. Please read these messages carefully.
READ SAFETY DECALS CAREFULLY
Carefully read and follow all safety decals. Keep them in good condition. If decals become damaged, replace as required. If repainting, REPLACE ALL decals. Decal Kits are available from authorized MBW Distributors.
AIR CLEANER INSTRUCTIONS
CAUTION
Read the Operating Instructions before operating this piece of equipment.
Keep unauthorized and untrained people away from this equipment.
ROTATING & MOVING PARTS! Make sure all guards and safety devices are in place.
DO NOT RUN this machine in an enĆ closed area. The engine produces carĆ bon monoxide, a POISONOUS GAS.
Wear approved hearing protection, foot protection, eye protection and head protection.
SHUT OFF the engine before servicing, cleaning or adding fuel.
Failure to comply could result in seriĆ ous bodily injury.
13483
#13483, BELTGUARD
CLEAN ELEMENT DAILY. MORE OFTEN UNDER DUSTY CONDITIONS. TAP ELEMENT LIGHTLY ON A FLAT SURFACE - IF DUST DOES NOT
DROP OFF EASILY OR IF ELEMENT IS BENT OR CRUSHED...................
REPLACE IT! WARNING: DO NOT OPERATE ENGINE WITHOUT AIR CLEANER ELEMENT - INTERNAL DAMAGE WILL RESULT!
06079
#06079, ON ENGINE
PLATES
OPERATING INSTRUCTIONS
1. Check engine oil.
2. Open fuel valve.
3. Choke engine. A warm engine may not need to be choked.
4. Open throttle part way.
5. Pull starter rope.
6. After starting: open choke, return throttle to idle position.
7. During operation, when excessive kickĆ back is noticed, maximum compaction has been reached.
8. To stop: Return throttle to idle position, press Stop" button, close fuel valve.
13482
#13482, BELTGUARD / DECK
THROTTLE
01069
RUN
#01069, THROTTLE LEVER
WARNING
When lifting attach proper safety chains to this hook.
Approximate weight GP7000: 655 lbs. (300 kg) 13479
#13479, ON DECK, IN FRONT OF
HOOK
WARNING
ROTATING PARTS Keep hands away!
13484
#13484, BELTGUARD
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WARRANTY
WARRANTY
THIS IS YOUR WARRANTY - PLEASE READ AND SAVE
1. MBW Inc., Slinger Wisconsin, warrants each new machine against defects in material and workmanship under normal use and service for a period of six (6) months. This warranty commences the first day the machine is sold, assigned to a rental fleet, or otherwise put to first use.
2. The obligation under this warranty is limited to the replacement or repair of parts and/or machine at MBW Inc. factory branches or at authorized MBW Inc. Distributors.
3. Machines altered or modified without MBW Inc. written consent voids this warranty. Misuse, negligence, accidents or the operation of machines in any way other than recommended by MBW Inc. will void this warranty. This warranty shall not apply to machines repaired by other than MBW Inc. factory branches or authorized MBW Inc. Distributors.
4. This warranty includes labor on all MBW Inc. products. Labor must be performed at an authorized MBW Inc. Distributor.
5. The cost of transportation and other expenses connected therewith are not covered by this warranty.
6. Written authorization for the return of merchandise under warranty must be obtained from MBW Inc., Slinger, Wisconsin. In England: MBW (UK) LIMITED, Units 2 & 3, Cochrane Street, Bolton BL3 6BN.
7. MBW Inc. reserves the right to inspect and render final decision on each warranty case.
8. MBW Inc. reserves the right to improve or make product changes without incurring any obligation to update, refit, or install the same on machines previously sold.
9. MBW Inc. is not responsible for any liability or damage or injury directly or indirectly from design, material or operation of its products.
10. Warranty card must be returned to MBW Inc., P.O. Box 440, Slinger, Wisconsin 53086-0440, within 10 days after purchase, assignment to a rental fleet, or first use. In England: MBW (UK) LIMITED, Units 2 & 3, Cochrane Street, Bolton BL3 6BN. Failure to return warranty card as specified renders the warranty null and void.
11. Requests for warranty must be submitted in writing within 30 days after machine failure to MBW Inc., P.O. Box 440, Slinger, Wisconsin 53086-0440. In England: MBW (UK) LIMITED, Units 2 & 3, Cochrane Street, Bolton BL3 6BN.
12. THE FOREGOING WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE, AND OF ALL OTHER OBLIGATION OR LIABILITIES ON OUR PART, AND WE NEITHER ASSUME NOR AUTHORIZE ANY OTHER PERSON TO ASSUME FOR US ANY OTHER LIABILITY OR WARRANTY IN CONNECTION WITH THE SALE OR SERVICE OF ANY OF OUR PRODUCTS. LIKEWISE, THIS WARRANTY SHALL NOT APPLY WITH RESPECT TO ENGINES, MOTORS AND OTHER COMPONENT PARTS PRODUCED BY OTHER MANUFACTURERS AND USED ON MBW PRODUCTS, BUT SUCH ITEMS SHALL HAVE SUCH WARRANTIES AS MAY BE PROVIDED BY THE MANUFACTURER THEREOF.
MBW INC.
250 HARTFORD ROAD P.O. BOX 440 SLINGER, WI 53086-0440 PHONE: (262) 644-5234 FAX (262) 644-5169
MBW CORPORATE INTERNET ADDRESS E-MAIL: mbw@mbw.com WEB SITE: www.mbw.com
IN ENGLAND: MBW (UK) LIMITED
Units 2 & 3 Cochrane Street Bolton BL3 6BN Phone: 01204 387784 FAX: 01204 387797
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MBW WAREHOUSE LOCATIONS
is at your service
MBW Inc. has established a network of reputable Distributors with trained mechanics and full facilities for maintenance and rebuilding, and to carry an adequate parts stock in all areas of the country. Their sales engineers are available for professional consultation. If you cannot locate an MBW Inc. Distributor in your area, contact one of our Sales Branches or MBW Inc. The locations and phone numbers of the Sales Branches are listed below.
Remember - you own the best. If repairs are needed use only MBW Inc. parts purchased from Authorized MBW Inc. Distributors.
Sales Branches:
1. MBW Inc.
250 Hartford Rd. P.O. Box 440 Slinger, WI 53086Ć0440 Phone: (262) 644Ć5234 FAX: (262) 644-5169
E-MAIL ON THE WORLD WIDE WEB mbw@mbw.com
WEB SITE ON THE INTERNET www.mbw.com
2. MBW (UK) LIMITED Units 2 & 3 Cochrane St. Bolton BL3 6BN Phone: 01204 387784 FAX: 01204 387797
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Great Britain
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