MBM Corporation iCREASE PRO User Manual

6-2013
WWW.MBMCORP.COM
icreasePRO Creaser
Operators Manual
Version 3.0
TABLE OF CONTENTS
SPECIFICATIONS…………………………………………………………………………………………….1a
SAFETY PROCEDURES/CARE & MAINTENANCE.………………………………………………….1b
COMPONENT IDENTIFICATION…………………………………………………………………………2
TOUCH SCREEN CONTROLLER ………………….………………………………………………….3
Crease Mode...................………………………………………….…….…………4
Transport Operation…………………………….……………………….……….……5
Programming for Crease Mode..………..…………………...............................……….5
Half Fold......................................................................................5
Tri-fold................................................................................………6
Z Fold.........................................................................................6
Letter Fold...................................................................................6
Roll Fold......................................................................................6
Gate Fold.....................................................................................7
Double Gate..................................................................................7
Double Parallel...............................................................................7
Perfect Bind Double Hinge...............................................................7
Perfect Bind Single Hinge...............................................................8
Perfect Bind No Hing e....................................................................8
Custom Crease Setups...................................................................8
Saving/Recalling Custom Jobs..........................................................9
Micro Adjusting the Crease Position...................................................9
DELIVERY TRAY ASSEMBLY…………………………………………………………………………….10
FEED TABLE ASSEMBLY……………………………………………………………………………….10 Adjusting Feed Rail………..……………………………………………….……..…11 Loading the Feeder…………………………………………………………………..11
Feeding Notes…………………………………………………………………………11
Checking the Sensor…………………………………….…………………………..11
Perf Shaft & Strik e Plate……………………………………………………………18
Removing the Perf Shaft to Change Configurations………………………18
Folding Direction of Paper…………………………………………………………12
System (Rotary Actuated Creasing) Assembly……………………………………….12
RAC
Adjusting RAC rollers (depth of crease)……………………………………..13
Changing Lower Crease Die……………………………………………………...14
TROUBLESHOOTING………………………………………………………………………………………..…15
ELECTRICAL REQUIREMENTS AND SPECIFICATIONS
Power Requirement: 110/220V, 50-60 HZ, AC, Circuit Protection: 3 AMP Circuit Breaker
NOTE: Older buildings, overloaded lines, and bad grounds can affect the operation of your icreasePRO. A dedicated line i s best.
OPERATING SPEEDS
MODE TRANSPORT SPEED 8.5x11 Sheet(est) 5 ½” Sheet(est) (Feet per Sec.)
Crease Mode 2.0 2000 2500
SPECIFICATIONS
Net Weight: IcreasePRO…………………………………………… 50 lbs Overall Dimensions: …………………………………………………..…………22 3/4”Lx41”Wx10”H Min. Sheet Size: ………………………………………………………………3”x5” Max. Sheet Size: ………………………………………………………………13”x19”-36”*
*NOTE: The icreasePRO is capable of handling many types of applications above and beyond the standard specifications. It is possible to feed quite a variety of jobs, from
36” sheets to die cut stocks. Howev er , the performance of the icreasePRO on these special applicatio ns is directly related to the experience o f the operator.
1a
SAFETY PROCEDURES
BEFORE USE:
Read through the owner’s manual. Follow instructions CAREFULLY.
NEVER use a wet area. Electric shock could occur.
Use a GROUNDED outlet and a GROUNDED circuit. Do not us e ungr o und ed
equipment on the same circuit.
Always use a dedicated line. DO NOT use with line splitting surge protector.
DURING USE:
Keep fingers and hands away from creasing bar and rubber rollers.
Keep cords clear of moving parts.
AFTER USE:
Turn off machine at the cover, then unplug the main power cord. This will prevent damage to your machine by power/voltage spikes.
To unplug cords, alwa ys grasp the plug body, never pull on cords to disconnect. Wire fatigue and possible shock could result from improper disconnect procedures.
BE ALERT! BE CAREFUL!
CARE AND MAINTENANCE
icreasePRO is a precision machine. It is very important to keep it free of excessive dust, dirt
The and foreign matter. We recommend that you keep the machine covered when not in use .
BEARINGS: The designed to be self lubricating, however dirt and dust can get into them causing clogging and dirt
build up It is recommended to occasionally oil the sealed roller bearings under heavy use. STRIKE DIE: The groove in the lower die should be cleaned periodically using a toothbrush to
remove any dirt or build up. SENSOR EYE: Clean the lower reflector tape located on the base plate of the machine. Dust will
cause the beam to not reflect correctly. Clean when necessary. REMOVEABLE SCREWS: When these show signs of wear or stripping, replace as soon as
possible. If these strip or hollow out they can be costly to remove. If you do keep clean and in top condition, it will give you years of service.
icreasePRO uses sealed roller bearings. Sealed roller bearings and are
icreasePRO
1b
COMPONENT IDENTIFICATION
Feed Table Assembly
Touch Screen
Delivery Tray
Paper Stop
Touch Screen Pg. 3
Feed Rail Assembly
REFERENCES
Feed Table Assemb l y Pg. 10 Delivery Tray Pg. 10 Crease Bar (RAC) Pg. 12
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icreasePRO
1 2 3
MBM Corporation
800-223-2508
TOUCH SCREEN CONTROLLER
THE TOUCH SCREEN CONSISTS OF:
1. MBM Logo and Service Access
2. Start Button
3. Serial Number
Touch Screen Operation
When the machine is turned on the display may take up to 7 seconds for the home screen to display. There is a screen saver that will turn the display off if the machine is not touched within 30 minutes. The power light will stay illuminated letting you know the machine is still on.
MBM logo and Service Access
If the logo is pressed a password screen is displayed. This is for factory and service access only. This Screen is for internal use only. The password is not given out.
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