MBM Corporation AUTOBOOK User Manual

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Page 1

Instruction Manual

Page 2

Contents

Introduction

Safety Precautions

Usage Precautions

Specifications

Part Names

Accessories

Control Panel

Installation

Operation

Standard Paper Size Selection.

Non Standard Paper Size Data Input.

Memory Call Out.

P.2

P.3

P.4

P.5

P.6

P.7

P.8

P.9

P.10-19

P.10

P.11

P.12

Trigger Timer Setting.

Correcting Folding or Stapling Misalignment.

Factory Default Setting.

Serial Number indication.

Booklet Making.

Counter Reset.

Emergency Stop.

Remove Jammed Staple From Stapler Head.

Error Message

Daily Care

P.13

P.14-15

P.16

P.17

P.18

P.19

P.20

P.1

Page 3

Introduction

Thank you for your purchase of this Booklet Maker. To ensure correct usage, please read this instruction manual thoroughly, especially the section Safety Precautions. After reading, please keep this instruction manual handy for future reference.

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Safety Precautions

Always observe the cautions and warnings given below to prevent personal injury or property damage.

The degree of danger and damage that could occur is indicated on two levels by the following marks.

WARNING : Ignoring this mark could result in the possibility of serious injury or

even death.

CAUTION : Ignoring this mark could result in the possibility of injury or physical

damage.

The following graphic symbols indicate the various types of action to be performed or avoided.

This graphic symbol indicates a forbidden action.

means "Do not disassemble."

means "Do not touch."

This graphic symbol indicates actions that must be performed.

means "Disconnect the power plug."

WARNING:

Do not place metal objects or vessels containing liquids on top of the unit. The entry of any metal object or liquid could result in fire or electrical shock.

Do not insert any metal or easily-combustible object inside this unit. This could result in fire or electrical shock.

Do not touch or insert foreign objects into any rotating part during operation. This could result in injury.

Do not remove the cover or back panel. This unit contains high-voltage components that could cause electrical shock.

Do not disassemble, modify or repair this unit. There is a danger of fire, electrical shock or injury. Contact your dealer when repairs are necessary.

Use only the power supply voltage specified on the main nameplate. Using other voltages could result in fire or electrical shock.

Keep this unit and the power cord away from heaters and heater vents. Excessive heat could melt the cover or power cord covering, and result in fire or electrical shock.

(Continued on the next page)

P.3

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Safety Precautions

Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch fire.

Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend. Accumulated dust could result in fire.

If any foreign object such as metal or liquid should enter this unit, immediately turn the unit off at the power switch and disconnect the power plug from the power outlet. Failure to do so could result in fire or electrical shock. Contact your dealer immediately.

Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.) This could result in damage, fire or electrical shock.

Always grip the plug when disconnecting the power plug from the power outlet. Forcibly pulling the power cord could cause damage, resulting in fire or electrical shock.

Do not handle the power plug with wet hands. This could result in electrical shock.

(Continues)

CAUTION:

Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug from the power outlet. Accidental operation of the unit during cleaning could result in injury.

Do not touch the power switch with wet hands. Otherwise electric hazards may occur.

Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit). Such flammable gas may ignite and cause fire or combustion.

Keep away long hair, ties, jewelry and loose clothing. This could result in injury.

Do not use solvent inside or near the unit (e.g. when cleaning the unit). Such solvents may damage the rubber rollers and resin inside the unit, resulting in malfunctions.

Always disconnect the power plug from the power outlet when the unit is not to be used for an extended period. Failure to do so could result in fire due to leakage current if the insulation should deteriorate.

Install this unit on a level, stable stand or floor, with sufficient space around it. Failure to do so could result in the unit overturning and causing injury.

Do not install this unit in a location where there is excessive humidity or where contact with

water is possible. Poor choice of location could result in deterioration of the insulation, fire or electrical shock.

Disconnect the power plug from the power outlet before attempting to move this unit. Failure to do so could result in power cord damage, fire or electrical shock.

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Page 6

Usage Precautions

Power Supply

This equipment shall be installed near the socket-outlet where the plug on the power supply cord is easily accessible.

Make sure the power supply used is always within the following range.

220 - 240VAC, 50Hz in Europe.

110VAC, 60Hz in United State.

When you power other appliances from the same AC outlet, make sure that the combined power consumption does not exceed the power supply capacity.

Rated power of this equipment: 75 W

For continued protection against risk of fire, replace only with same type and rating of fuse.

Oper ating Environment

Operate this unit in the following environment:

Where the temperature range is between 5 and 35 C.

Where the humidity range is between 10 and

80% RH (no dew condensation).

Which is not subject to direct sunlight,

Where the equipment is not exposed to water.

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Page 7

Specifications

Maximum paper size

Minimum paper size

paper size

Stapling method

Stapling and folding ability

Maximum processing

speed

Number of stapler head

Staple head capacity

297mm x 432mm

11 x 17

182mm x 257mm

7 x 10

A3, B4, F4A, F4B and A4 (Asia)

A3, B4, LG, A4 and B5 (Europe)

LD, A3, LG, A4 and LT (U.S.A.)

Automatic Stapler Heads

Equivalent to 15 sheets of 80gsm ( 20 ) bond paper or below

7 sets / minute

100 staples each

Operation mode

Paper size setting

Fine adjustment

Counter

Dimension

Weight

Power consumption

Power supply

Specifications are subject to change without p rior notice for improvements.

Automatic

Button select

Button setting, auto positioning

4 digit

W x D x H

20 Kg / 44 lbs

80W

220V/50Hz (Asia / Europe)

110V/60Hz (U.S.A.)

560,mm x 455mm x 166mm

22 x 18 x 6

Paper size reference:

A3 = 297mm x 420mm A4 = 210mm x 297mm F4A = 216mm x 343mm F4B = 216mm x 330mm

B4 = 257mm x 364mm B5 = 182 mm x 257mm

P.6

Page 8

Part Names

1. Stapler assy.

2. Paper guide

3. Side cover

4. Pressing roller

5. Clincher

6. Control panel

7. Scale

8. power switch

9. Top cover

10. folding roller

11. stapler head

12. Paper side guide

Accessories

Option Stoppers

Paper Side Guide

Power Cord (Europe Version)Power Cord (U.S.A. Version)

Press roller

P.7

Page 9

Control Panel

1 2 3

No Name

1 LCD Display

Scroll up button

Operation

Light up when power on

Selected paper size and counter indicate when power on

Option menu indicate when press the Menu button

Error message indicate when error occur

Press the button to change the size of standard paper

Press the button to select the options of menu

Press the button to change the size of non standard paper under option menu

Press the button to change the size of standard paper

Scroll down button

Enter button

Menu button

Press the button to select the options of menu

Press the button to change the size of non standard paper under option menu

Press the button to enter the revised setting

Press the button to confirm the setting finished

Press the button to return to standby mode

Press the button to enter the option menu

Press the button to escape from the option menu

P.8

Page 10

Installation

Open the top cover and get rid off the wire tie from the folding roller.

Lift up the stapler head lever. Then remove the sponge pad under the stapler head.

Open the cassette from the stapler head and load staples.

Move the stapler heads to certain position which are matching the paper size.

FIGURE 0 1

FIGURE 0 2

Close the top cover and plug in the power cord.

FIGURE 0 3

Europe

U.S.A.

Please check the power requirement of the machine from the serial number tag before plug in the power cord.

P.9

Page 11

Operation

Standard Paper Size Selection.

Switch the power on. (See fig. 04)

Select the paper size by pressing scroll up or scroll down button. (Example LD paper)

LD LT

(U.S.A. Version)

M2M1

(Asia Version)

M2M1

LG B5

(Europe Version)

M2M1

A4B4

A4B4 F4A F4B

Press Enter button.

FIGURE 0 4

Move the stapler heads to the correct position by following the stapler head position sticker. (See fig.5)

Reference sticker is located in the back of the top cover.

STAP LER HE AD POSITI ONSTAP LER HE AD POSITI ON

Press Enter button to return to ready.

FIGURE 0 5

P.10

Page 12

Operation

Non Standar d Paper Size Data Input.

Press Menu button to enter option menu.

Select “1.Memo” then press enter button.

Select one of Memory from Mem1 to Mem6 by pressing scroll button then press Enter button to enter paper size setting. (For example Mem2)

Memory Size

Mem2: 297mm

Press down and hold scroll button to change the size of the paper until the value is reach to require value. (Example 250mm)

Memory Size

Mem2: 297mm

Press Enter button to input the data to Memory No.2 and return to ready.

Memory Size

Mem2: 250mm

P.11

Page 13

Operation

Memor y Call Out.

Memory call out by press scroll up or scroll down button. (Example M3)

LD LT

(U.S.A. Version)

M2M1

(Asia Version)

M2M1

LG B5

(Europe Version)

M2M1

A4B4

A4B4 F4A F4B

Press Enter button to enter.

Move the stapler heads to the correct position based upon paper size.

Press Enter button to return to ready.

P.12

Page 14

Operation

Trigger Timer Setting.

Press Menu button to enter option menu.

Select 2.Time by press scroll down button.

Press Enter button to enter trigger timer setting.

Stapling Time

05 second

Press scroll up or down button to change the setting.(Example 8 second)

Stapling Time

08 second

Press Enter button to rewrite the previous value and return to ready.

P.13

Page 15

Operation

Correcting Folding or Stapling Misalignment.

Fold the book manually to make the center line on the book.

Check the staples aligning with the center line or not.

Fine adjustment by following the instruction below.

Align with center line

Staple position

Staple located on the right side of the center line.

Adjustment

1. Press

2. Press

3. Press

4. Press

(Paper move left 0.14mm for 1 digit)

5. Press

Key.

shift to 4.S-Adj.

Key.

move the paper to left.

return to Ready .

Center lineCenter line

Indication

Yes

Staple located on the right side of the center line.

1. Press

2. Press

3. Press

4. Press

(Paper move right 0.14mm for 1 digit)

5. Press

1. Go to next step 4.

Key.

shift to 4.S-Adj.

Key.

move the paper to right.

return to Ready .

Repeat Step 3. Until stapling align with center line.

P.14

Page 16

Operation

Check folded position aligning with the center line or not.

Fine adjustment by following the instruction below.

Center lineCenter line

Align with center line

Staple position

Fold located on the right side of the center line.

Adjustment

1. Press

2. Press

3. Press

4. Press

(Paper move left 0.14mm for 1 digit)

5. Press

1. Press

Key.

shift to 3.F-Adj.

Key.

move the paper to left.

return to Ready .

Key.

Indication

Foldin g Adj

Yes

Fold located on the right side of the center line.

2. Press

3. Press

4. Press

(Paper move right 0.14mm for 1 digit)

5. Press

3. Fine adjustment finished.

shift to 3.F-Adj.

Key.

move the paper to right.

return to Ready .

Repeat Step 6 until fold is aligned with center line.

Foldin g Adj

P.15

Page 17

Operation

Factory Default Setting.

Press Menu button to enter option menu.

Select 5 Reset all by pressing scroll down button.

5.Reset all.

6.Show serial.

Press Enter button to reset all data to factory default setting.

Warning! All the value in Memory will be restored

to factory default value (297mm)also.

Reset all data

Press Enter button to return to ready.

Data restored

015 +005

P.16

Page 18

Operation

Serial Number Indication.

Press Menu button to enter option menu.

Select 6 Show serial by pressing scroll down button.

5.Reset all.

6.Show serial.

Press Enter button to check the serial number.

Machine Serial:

H XXXXXXXXX

Press Enter button to return to ready.

P.17

Page 19

Operation

Booklet Making.

Select the required paper size and adjust the stapler head position by reference to page 11 to page 13.

For example LD paper selected.

Open the top cover and insert a set of A3 paper. (See fig. 6)

Align the paper with the edge of the scale.

Place the paper side guide by aligning it the edge of the paper. (See fig.7)

Use optional magnetic stops if required. (See fig.8)

FIGURE 0 6

FIGURE 0 7

Close the top cover. Then the machine will start to work in 5 seconds.

Insert paper for next book. (See fig. 9)

FIGURE 0 8

FIGURE 0 9

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Operation

Counter Reset.

Remover all the paper from the machine.

Press Enter button to reset the counter to “0000”

Ready 0128Set

Emer gency Stop.

Press any button on the panel to stop the machine during the booklet making process.

or or or

Emergency stop!

Reset machine!

Switch off the machine then power on the machine to return to ready.

Reset to Ready

Ready 0000Set

Remove Jammed Staple From Stapler Head.

Open the top cover and lift up the stapler head lever.

Open the cassette from the stapler head and remove the jammed staple by using tweezer.

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Page 21

Error Message

Cover is open!

Cover is open

Reset?

Over loading!

Take away paper

Emergency stop!

Reset machine!

Causes Trouble shooting