MBM Corporation AUTOBOOK User Manual

Page 1
Instruction Manual
Page 2
Contents
Introduction
Safety Precautions
Safety Precautions
Usage Precautions
Specifications
Part Names
Accessories
Installation
Operation
Standard Paper Size Selection.
Non Standard Paper Size Data Input.
Memory Call Out.
P.2
P.3
P.4
P.5
P.6
P.7
P.7
P.8
P.9
P.10-19
P.10
P.11
P.12
Trigger Timer Setting.
Correcting Folding or Stapling Misalignment.
Factory Default Setting.
Serial Number indication.
Booklet Making.
Counter Reset.
Emergency Stop.
Remove Jammed Staple From Stapler Head.
Error Message
Daily Care
P.13
P.14-15
P.16
P.17
P.18
P.19
P.19
P.19
P.20
P.20
P.1
Page 3
Introduction
Thank you for your purchase of this Booklet Maker. To ensure correct usage, please read this instruction manual thoroughly, especially the section Safety Precautions. After reading, please keep this instruction manual handy for future reference.
P.2
Page 4
Safety Precautions
Always observe the cautions and warnings given below to prevent personal injury or property damage.
The degree of danger and damage that could occur is indicated on two levels by the following marks.
WARNING : Ignoring this mark could result in the possibility of serious injury or
!
even death.
CAUTION : Ignoring this mark could result in the possibility of injury or physical
!
damage.
The following graphic symbols indicate the various types of action to be performed or avoided.
This graphic symbol indicates a forbidden action.
means "Do not disassemble."
means "Do not touch."
This graphic symbol indicates actions that must be performed.
means "Disconnect the power plug."
!
WARNING:
Do not place metal objects or vessels containing liquids on top of the unit. The entry of any metal object or liquid could result in fire or electrical shock.
Do not insert any metal or easily-combustible object inside this unit. This could result in fire or electrical shock.
Do not touch or insert foreign objects into any rotating part during operation. This could result in injury.
Do not remove the cover or back panel. This unit contains high-voltage components that could cause electrical shock.
Do not disassemble, modify or repair this unit. There is a danger of fire, electrical shock or injury. Contact your dealer when repairs are necessary.
Use only the power supply voltage specified on the main nameplate. Using other voltages could result in fire or electrical shock.
Keep this unit and the power cord away from heaters and heater vents. Excessive heat could melt the cover or power cord covering, and result in fire or electrical shock.
(Continued on the next page)
P.3
Page 5
Safety Precautions
Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch fire.
Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend. Accumulated dust could result in fire.
If any foreign object such as metal or liquid should enter this unit, immediately turn the unit off at the power switch and disconnect the power plug from the power outlet. Failure to do so could result in fire or electrical shock. Contact your dealer immediately.
Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.) This could result in damage, fire or electrical shock.
Always grip the plug when disconnecting the power plug from the power outlet. Forcibly pulling the power cord could cause damage, resulting in fire or electrical shock.
Do not handle the power plug with wet hands. This could result in electrical shock.
(Continues)
!
CAUTION:
Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug from the power outlet. Accidental operation of the unit during cleaning could result in injury.
Do not touch the power switch with wet hands. Otherwise electric hazards may occur.
Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit). Such flammable gas may ignite and cause fire or combustion.
Keep away long hair, ties, jewelry and loose clothing. This could result in injury.
Do not use solvent inside or near the unit (e.g. when cleaning the unit). Such solvents may damage the rubber rollers and resin inside the unit, resulting in malfunctions.
Always disconnect the power plug from the power outlet when the unit is not to be used for an extended period. Failure to do so could result in fire due to leakage current if the insulation should deteriorate.
Install this unit on a level, stable stand or floor, with sufficient space around it. Failure to do so could result in the unit overturning and causing injury.
Do not install this unit in a location where there is excessive humidity or where contact with
water is possible. Poor choice of location could result in deterioration of the insulation, fire or electrical shock.
Disconnect the power plug from the power outlet before attempting to move this unit. Failure to do so could result in power cord damage, fire or electrical shock.
P.4
Page 6
Usage Precautions
Power Supply
This equipment shall be installed near the socket-outlet where the plug on the power supply cord is easily accessible.
Make sure the power supply used is always within the following range.
220 - 240VAC, 50Hz in Europe.
110VAC, 60Hz in United State.
When you power other appliances from the same AC outlet, make sure that the combined power consumption does not exceed the power supply capacity.
Rated power of this equipment: 75 W
For continued protection against risk of fire, replace only with same type and rating of fuse.
Oper ating Environment
Operate this unit in the following environment:
Where the temperature range is between 5 and 35 C.
Where the humidity range is between 10 and
80% RH (no dew condensation).
Which is not subject to direct sunlight,
Where the equipment is not exposed to water.
P.5
Page 7
Specifications
Maximum paper size
1
2
Minimum paper size
paper size
3
4
Stapling method
Stapling and folding ability
5
Maximum processing
6
speed
7
Number of stapler head
Staple head capacity
8
297mm x 432mm
11 x 17
182mm x 257mm
7 x 10
A3, B4, F4A, F4B and A4 (Asia)
A3, B4, LG, A4 and B5 (Europe)
LD, A3, LG, A4 and LT (U.S.A.)
Automatic Stapler Heads
Equivalent to 15 sheets of 80gsm ( 20 ) bond paper or below
7 sets / minute
2
100 staples each
Operation mode
9
Paper size setting
10
11
Fine adjustment
Counter
12
13
Dimension
14
Weight
Power consumption
15
Power supply
16
Specifications are subject to change without p rior notice for improvements.
Automatic
Button select
Button setting, auto positioning
4 digit
W x D x H
20 Kg / 44 lbs
80W
220V/50Hz (Asia / Europe)
110V/60Hz (U.S.A.)
560,mm x 455mm x 166mm
22 x 18 x 6
Paper size reference:
A3 = 297mm x 420mm A4 = 210mm x 297mm F4A = 216mm x 343mm F4B = 216mm x 330mm
B4 = 257mm x 364mm B5 = 182 mm x 257mm
P.6
Page 8
Part Names
1. Stapler assy.
2. Paper guide
3. Side cover
4. Pressing roller
11
2
5. Clincher
6. Control panel
7. Scale
8. power switch
3
4
9. Top cover
10. folding roller
11. stapler head
12. Paper side guide
5
9
3
Accessories
Option Stoppers
1
10
Paper Side Guide
7
Power Cord (Europe Version)Power Cord (U.S.A. Version)
6
8
12
Press roller
P.7
Page 9
Control Panel
1 2 3
No Name
1 LCD Display
2
Scroll up button
4
Operation
Light up when power on
Selected paper size and counter indicate when power on
Option menu indicate when press the Menu button
Error message indicate when error occur
Press the button to change the size of standard paper
Press the button to select the options of menu
Press the button to change the size of non standard paper under option menu
5
Press the button to change the size of standard paper
3
4
5
Scroll down button
Enter button
Menu button
Press the button to select the options of menu
Press the button to change the size of non standard paper under option menu
Press the button to enter the revised setting
Press the button to confirm the setting finished
Press the button to return to standby mode
Press the button to enter the option menu
Press the button to escape from the option menu
P.8
Page 10
Installation
Open the top cover and get rid off the wire tie from the folding roller.
Lift up the stapler head lever. Then remove the sponge pad under the stapler head.
Open the cassette from the stapler head and load staples.
Move the stapler heads to certain position which are matching the paper size.
FIGURE 0 1
FIGURE 0 2
Close the top cover and plug in the power cord.
3
FIGURE 0 3
Europe
U.S.A.
Please check the power requirement of the machine from the serial number tag before plug in the power cord.
P.9
Page 11
Operation
Standard Paper Size Selection.
Switch the power on. (See fig. 04)
Select the paper size by pressing scroll up or scroll down button. (Example LD paper)
or
LD LT
A3
A3
A3
LG
(U.S.A. Version)
M2M1
(Asia Version)
M2M1
LG B5
(Europe Version)
M2M1
A4
M3
M3
A4B4
M3
M4
A4B4 F4A F4B
M4
M4
Press Enter button.
M5
M5
M5
M6
M6
M6
FIGURE 0 4
Move the stapler heads to the correct position by following the stapler head position sticker. (See fig.5)
Reference sticker is located in the back of the top cover.
STAP LER HE AD POSITI ONSTAP LER HE AD POSITI ON
Press Enter button to return to ready.
FIGURE 0 5
P.10
Page 12
Operation
Non Standar d Paper Size Data Input.
Press Menu button to enter option menu.
Select “1.Memo” then press enter button.
Select one of Memory from Mem1 to Mem6 by pressing scroll button then press Enter button to enter paper size setting. (For example Mem2)
Memory Size
Mem2: 297mm
Press down and hold scroll button to change the size of the paper until the value is reach to require value. (Example 250mm)
Memory Size
Mem2: 297mm
Press Enter button to input the data to Memory No.2 and return to ready.
Memory Size
Mem2: 250mm
P.11
Page 13
Operation
Memor y Call Out.
Memory call out by press scroll up or scroll down button. (Example M3)
or
LD LT
A3
A3
A3
LG
(U.S.A. Version)
M2M1
(Asia Version)
M2M1
LG B5
(Europe Version)
M2M1
A4
M3
M3
A4B4
M3
M4
A4B4 F4A F4B
M4
M4
Press Enter button to enter.
M3
M6
M5
M6
M5
M6
M5
Move the stapler heads to the correct position based upon paper size.
Press Enter button to return to ready.
P.12
Page 14
Operation
Trigger Timer Setting.
Press Menu button to enter option menu.
Select 2.Time by press scroll down button.
Press Enter button to enter trigger timer setting.
Stapling Time
05 second
Press scroll up or down button to change the setting.(Example 8 second)
Stapling Time
08 second
Press Enter button to rewrite the previous value and return to ready.
P.13
Page 15
Operation
Correcting Folding or Stapling Misalignment.
Fold the book manually to make the center line on the book.
Check the staples aligning with the center line or not.
Fine adjustment by following the instruction below.
Align with center line
No
Staple position
Staple located on the right side of the center line.
Adjustment
1. Press
2. Press
3. Press
4. Press
(Paper move left 0.14mm for 1 digit)
5. Press
Key.
shift to 4.S-Adj.
Key.
move the paper to left.
return to Ready .
Center lineCenter line
Indication
Yes
Staple located on the right side of the center line.
1. Press
2. Press
3. Press
4. Press
(Paper move right 0.14mm for 1 digit)
5. Press
1. Go to next step 4.
Key.
shift to 4.S-Adj.
Key.
move the paper to right.
return to Ready .
Repeat Step 3. Until stapling align with center line.
P.14
Page 16
Operation
Check folded position aligning with the center line or not.
Fine adjustment by following the instruction below.
Center lineCenter line
Align with center line
No
Staple position
Fold located on the right side of the center line.
Adjustment
1. Press
2. Press
3. Press
4. Press
(Paper move left 0.14mm for 1 digit)
5. Press
1. Press
Key.
shift to 3.F-Adj.
Key.
move the paper to left.
return to Ready .
Key.
Indication
Foldin g Adj
Foldin g Adj
Yes
Fold located on the right side of the center line.
2. Press
3. Press
4. Press
(Paper move right 0.14mm for 1 digit)
5. Press
3. Fine adjustment finished.
shift to 3.F-Adj.
Key.
move the paper to right.
return to Ready .
Repeat Step 6 until fold is aligned with center line.
Foldin g Adj
Foldin g Adj
P.15
Page 17
Operation
Factory Default Setting.
Press Menu button to enter option menu.
Select 5 Reset all by pressing scroll down button.
5.Reset all.
6.Show serial.
Press Enter button to reset all data to factory default setting.
Warning! All the value in Memory will be restored
to factory default value (297mm)also.
Reset all data
Press Enter button to return to ready.
Data restored
015 +005
P.16
Page 18
Operation
Serial Number Indication.
Press Menu button to enter option menu.
Select 6 Show serial by pressing scroll down button.
5.Reset all.
6.Show serial.
Press Enter button to check the serial number.
Machine Serial:
H XXXXXXXXX
Press Enter button to return to ready.
P.17
Page 19
Operation
Booklet Making.
Select the required paper size and adjust the stapler head position by reference to page 11 to page 13.
For example LD paper selected.
Open the top cover and insert a set of A3 paper. (See fig. 6)
Align the paper with the edge of the scale.
Place the paper side guide by aligning it the edge of the paper. (See fig.7)
Use optional magnetic stops if required. (See fig.8)
FIGURE 0 6
FIGURE 0 7
Close the top cover. Then the machine will start to work in 5 seconds.
Insert paper for next book. (See fig. 9)
FIGURE 0 8
FIGURE 0 9
P.18
Page 20
Operation
Counter Reset.
Remover all the paper from the machine.
Press Enter button to reset the counter to “0000”
Ready 0128Set
Emer gency Stop.
Press any button on the panel to stop the machine during the booklet making process.
or or or
Emergency stop!
Reset machine!
Switch off the machine then power on the machine to return to ready.
Reset to Ready
Ready 0000Set
Ready 0000Set
Remove Jammed Staple From Stapler Head.
Open the top cover and lift up the stapler head lever.
Open the cassette from the stapler head and remove the jammed staple by using tweezer.
P.19
Page 21
Error Message
Error Message
Cover is open!
Cover is open
Reset?
Over loading!
Take away paper
Emergency stop!
Reset machine!
Causes Trouble shooting
Top cover opened in the ready state.
Top cover opened during booklet making.
Close the cover after “Cover is open” indicated.
Too many paper loaded on the machine cause motor overload.
One of key pressed during booklet making.
Close the top cover.
Close the top cover. Then press enter button.
Press enter button to reset the machine.
Remove all the paper from the machine. Then turn off power for 3 second. Power on the machine to ready.
Turn off power for 3 second. Then turn on the machine.
Daily care
Use a soft clean cloth dampened with al cohol or neutral detergent when
cleaning. Before cleaning, be sure to turn off the power. The folding rollers may cause paper slipping or smudging with paper dust or ink if they are dirty.
Always disconnect the power plug from the outlet after used.
P.20
Loading...