MBM Corporation AEROCUT G2 User Manual
OPERATION MANUAL
UCHIDA YOKO CO., LTD., TOKYO, JAPAN
Jul 23, 2012 USA
• Use machine only after reading the "Safety Instructions" given below carefully.
• These safety instructions are given to ensure that the machine will be used safely
and properly and to prevent operators from sustaining harm and injuries.
SAFETY INSTRUCTIONS
Definition of Symbols and Notes
In this manual the following names and signs stand for possible dangers.
Danger
This symbol stands for immediate danger threatening the life and
health of persons. Disregarding these instructions may cause
severe damage to health and even serious injuries.
Caution
This symbol stands for an endangering situation that may occur.
Disregarding these instructions may lead to slight injuries or
damage to property.
Note
This symbol stands for notes, operational hints, and other useful
information.
They are convenient for exploiting the machine’s functional abilities.
１
SAFETY INSTRUCTIONS
Explanations of the illustrations used in the Safety Instructions are given as follows:
Danger
1. Don't open the cover of the equipment. There is a danger of receiving an injury
or electric shock.
2. Turn off the power supply beforehand when attaching or detaching the
perforating blade. There is a danger of receiving an injury.
3. Don't touch any rotating part. There is a danger of receiving an injury.
２
Caution
1. Don't put a hand into the cover or a clearance between parts. There is a
danger of receiving an injury.
2. Don't bring a hand, face, hair, sleeves of clothes and the like close to the
rotating parts of the machine. There is a danger of receiving an injury.
3. Don't touch the blade point of the cutter. There is a danger of receiving an
injury.
4. Don't touch the blade point of the perforating blade. There is a danger of
receiving an injury.
5. Turn off the power supply beforehand when setting the feed table.
There is a danger of receiving an injury.
6. Turn off the power supply beforehand when setting the stacker. There is a
danger of receiving an injury.
7. Turn off the power supply beforehand when setting the waste bin. There is a
danger of receiving an injury.
8. Turn off the power supply beforehand when removing paper scraps. There is
a danger of receiving an injury.
9. For the perforator, papers of weight 65 lbs (Cover stock) [176 g/㎡] or less is to
be used. Using heavier paper may cause a paper jam or mechanical failure.
10. Do not exceed the MAX level when stacking the paper. Exceeding it may
cause a mechanical failure.
11. Turn off the power supply beforehand when starting maintenance or
inspection. There is a danger of receiving an injury.
12. When you install a machine, please install to a place with no dust, and the
place which is not influenced with a liquid. It becomes the cause of failure if
the installation method is mistaken.
13. When you put a machine into operation, please change into the state
where all covers were closed. If it works where a cover is opened, there is
fear of an injury.
３
Introduction
Read this "Operation Manual" carefully before use. In particular, be sure to read "Safety
Instructions" (page 2 to page 3) to ensure that the machine will be used properly.
Keep the manual at an appointed place with care so that it may be accessible whenever
necessary.
The specifications of this product are subject to change for improvement. Therefore,
don't mistake the "Operation Manual" of one product of the same model for that of
another because descriptions in the "Operation Manual" of products of the same model
may differ.
４
Contents
1. Before use........................................................................................................................................ ７
(1) Description and quantities of accessories...................................................................................７
(2) Exterior features.......................................................................................................................... ８
(3) Installation................................................................................................................................１０
2. Operating instructions ...................................................................................................................１１
(1) Checks before use ...................................................................................................................１１
(2) Setting of stacker......................................................................................................................１１
(3) Waste box setting.....................................................................................................................１２
(4) How to attach the business card stacker..................................................................................１２
(5) Paper setting............................................................................................................................１３
(6) Paper slant adjustment.............................................................................................................１４
(7) Separator adjustment...............................................................................................................１４
(8) Paper feed detection plate adjustment.....................................................................................１５
(9) Blow rate adjustment................................................................................................................１５
(10) Crease depth adjustment.......................................................................................................１６
(11) How to remove the crease unit...............................................................................................１７
(12) How to attach the perforator...................................................................................................１８
(13) How to adjust the perforation location....................................................................................１９
(14) How to adjust the depth of perforation....................................................................................
(15) How to replace the perforation Lower Blade...........................................................................２２
3. Operational method.......................................................................................................................２３
(1) Basic operation.........................................................................................................................２３
(2) Slitter initial location movement................................................................................................２３
(3) Format selection.......................................................................................................................２４
(4) Free entry.................................................................................................................................２７
(5) User program retrieval (MANU SET)........................................................................................２８
(6) User program registration (MANU SET)...................................................................................２９
(7) FLEX entry ...............................................................................................................................３１
(8) User program retrieval (FLEX MODE)......................................................................................３４
２１
(9) User program registration (FLEX MODE).................................................................................３５
(10) Setting of slitter and feed table...............................................................................................３７
(11) Operation number cancellation...............................................................................................３７
(12) Manual operation and Speed Change....................................................................................３８
(13) Cut mark on/off selection........................................................................................................３９
(14) Automatic operation................................................................................................................４０
５
4. Instructions for use........................................................................................................................４１
(1) If the machine stops during operation ......................................................................................４１
(2) If Paper scrap remains on the machine....................................................................................４２
(3) Details concerning errors..........................................................................................................４３
(4) If the cut measurement does not match the input value...........................................................４９
5. Product specifications ...................................................................................................................５０
6. Equipment, Electric circuit and parts.............................................................................................５２
7. Ordering consumables, etc. ..........................................................................................................５５
６
1. Before use
(1) Description and quantities of accessories
Electric power cord
Hexagonal wrench
Tweezers 1pc.
Waste ejector
Instruction manual 1pc.
Waste box 1pc.
Paper guide (Large)
1pc.
0.08” X 1pc.
1pc.
1pc.
5pc.
Paper guide (Small)
７
(2) Exterior features
1. Name of parts
41
2
3
5
6
7
8
9
1. Slitter 6. Feed Table
2. Stacker 7. Touch Panel
3. Waste Box 8. Adjustment Door
4. Safety Cover 9. Caster
5. Perforator cartridge
８
1 3
2. Electric-power-related points
The electric power switch and the inlet are located inside the machine, below
the feed table.
2
1
Power switch
2
Electric Power
3
Inlet
Cord
① When it is set at “I”, the power is turned on.
② When it is set at “O”, the power is turned off.
Plug in the electric power cord here.
Plug this to the inlet.
９
(3) Installation
1.
The
machine installation method
Please be sure to LOCK a caster brake after making it move to the target position, when
installing a machine.
Unlock
2. How to remove accessories
① Loosen the screws to remove the chute guide.
② Remove the chute screws.
③ Lift the chute and take out the waste box.
④ The accessory case is inside the waste box.
⑤ Reposition the chute guide.
When you install a machine, please install to a place with no dust,
and the place which is not influenced with a liquid. It becomes the
cause of failure if the installation method is mistaken.
Lock
Caution
Screws
Chute
Chute guide
Screws
Caution
Waste box
１０
Power it off. Otherwise,
Injury could occur.
2. Operating instructions
(1) Checks before use
Check the following before operation.
① Is the electric power turned off?
② Is the feed table set?
③ Is the stacker set？
④ Is the electric power cord plugged in?
⑤ Is the waste box set?
(2) Setting of stacker
Stacker
Indentation
Paper Guide (Large)
① Open the stacker and set the stays in the indentation of the back of the stacker at an
appropriate angle to allow smooth paper ejection.
② Adjust the large paper guide according to the paper size.
Stay
Caution
Power it off. Otherwise,
Injury could occur.
１１
(3) Waste box setting
① Set the waste box under the stacker.
Waste box
Caution
Power it off. Otherwise,
Injury could occur.
Stacker
Chute
(4) How to attach the business card stacker.
① Hang the business card stacker on Paper ejection port of Stacker panel.
② Find the V- notch to see where to put the business card stacker.
③ When it is not used, it may be hooked to the upper holes in the stacker panel.
Stacker panel
Paper ejection port
Upper holes
V-notch
１２
(5) Paper setting
① Press SET to lower the feed table.
② Separate the sheets of paper well and place them on the feed table.
③ Fix the paper with the small paper guides.
④ Make sure that the paper stack does not exceed the MAX label.
MAX Label
Paper Guide (Small)
Caution
Ensure that the paper stack does not
exceed the MAX label, as it may cause
a mechanical failure.
Separate the sheets of paper well, as it
may cause a paper jam.
１３
A
A
(6) Paper slant adjustment
① Open the adjustment door on the front side of the main body.
② When the printing is tilted, turn the dial as shown in the drawing below to make it straight.
③ Turning the dial up will tilt the paper to the right, whereas turning it down will tilt the paper
to the left.
④ A graduation of “0” indicates the straight position.
djustment door
djustment dial
(7) Separator adjustment
① Open the adjustment door on the front side of the main body.
② Loosening the knob, adjust it upward when double feeds tend to occur, and adjust it
downward when the paper is not smoothly fed.
Knob
Separator
１４
(8) Paper feed detection plate adjustment
① Use the paper feed detection plate adjustment dial for this adjustment.
② Turn it counterclockwise (down) when the paper tends to be doubly fed, and turn it
clockwise (up) when the paper is not smoothly fed.
③ When the paper tends to be slantly fed, move the plate upward.
Paper feed defection
plate adjustment dial
Down
Up
(9) Blow rate adjustment
① Power it off.
② Loosen a screw located on the far side of the paper feeder and put the tip of the
Screw
Slit
screwdriver into the slit below to adjust it to the right and left.
③ Adjust to the right (lower blow rate) when the paper tends to be doubly or slantly fed or it is
thin, and to the left (higher blow rate) when the paper is not smoothly fed or it is thick.
Caution
Power it off. Otherwise,
Injury could occur.
１５
(10) Crease depth adjustment
① The sign shown in the drawing below will be displayed when using the creaser.
② Turn the dial shown in the drawing below to adjust the crease depth.
③ The depth will become the most shallow by choosing Level 1 and the deepest by choosing
Level 5.
④ When choosing Level 4 or 5, turn a lever while pressing a button on the near side. To
return to Level 3 or lower, simply turn the lever.
⑤ When selecting Levels 4 and 5, be careful of the paper thickness. Placing the crease too
deep may cause a paper jam or a mechanical failure when the paper is thick.
Button
Lever
Caution
Avoid the combined use of the creaser and the perforator,
as it may cause a paper jam or a machine failure.
When selecting Levels 4 and 5, be careful of the paper
thickness. Placing the paper too deep may cause a
paper jam or a machine failure when the paper is thick.
１６
(11) How to remove the crease unit
① Power it off.
② Be sure to hold the upper handles of the crease unit with both hands. Pushing it to the far
side, lift the handle on the near side to remove the upper part of the crease unit.
③ Then, hold the knobs of the crease unit with both hands and pull it out upward.
Handle
Knob
Caution
Power it off. Otherwise,
Injury could occur.
１７
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