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MBM Corporation
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7228
User Manual
24 pgs1.23 Mb0

MBM Corporation 7228 User Manual

IDEAL 7228-95 IDEAL 7228-95 LT
Operating Instructions
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IDEAL 7228-95
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without side tables
Table of contents
1. General........................................................ 4
1.1 Safety Instructions....................................... 4
2.1 Preparing for Installation.............................. 5
2.2 Power supply............................................... 6
3. Operation .................................................... 7
Checklist ..................................................... 7
3.1 Operating elements..................................... 8
3.2 Start-up........................................................ 8
Display in cm or inch................................... 8
Manual Foot pedal ....................................... 8
Cutting to a specific size ............................. 8
Calculating .................................................. 9
Cut according to markings .......................... 9
Optical cutting line indicator ........................ 9
Mechanical cutting line indicator.................. 9
Eject function.............................................. 9
Multiple cuts function start........................... 9
Exiting program-mode................................. 9
Cutting stop or interruption ........................ 10
3.3 Cutting activation....................................... 10
3.4 False clamp plate...................................... 11
3.5 Programming ............................................ 12
Program entry ........................................... 12
Eject function............................................. 12
Select Program ........................................ 13
Insert a step............................................... 13
Delete a step ............................................. 13
Delete a program ...................................... 13
Example of a program............................... 13
How the example works ............................ 13
Working with programs ............................. 14
Exiting program-mode............................... 14
with side tables
4. Maintenance .............................................. 15
4.1 Cutting stick............................................... 15
Setting the cutting depth............................ 15
Turning or replacing the cutting stick......... 16
Cutting test ................................................ 16
4.2 Blade replacement .................................... 17
Removing the blade .................................. 17
Blade mounting ......................................... 18
4.3 Weekly Maintenance ................................. 19
4.4 Monthy Maintenance .................................. 19
Type of grease........................................... 19
5. Malfunctions .............................................. 20
6. Technical data ........................................... 22
7. Accessories .............................................. 22
EG-declaration of conformity..................... 23
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IDEAL 7228-95
1. General
This instruction manual will help you to learn the safe and comfortable operation of this machine. Please read these operating instructions before putting the machine into operation and observe the safety regulations.
1.1 Safety Instructions
Danger!
Non-compliance with the instructions may endanger persons.
Warning!
Non-compliance with the instructions may cause damage to the machine.
The operating instructions must always be available for the operator.
All components which may endanger the operator are covered by a guard. The casing is connected (screwed) to the machine.
Operation by one person at a time only.
The cutting action, which is dangerous to the operator, is protected by a two-handed control system (22) and safety beam guard (1).
1.2 Application
The machine is designed for cutting stacks of paper to a specified size. Setting the measurement is done via buttons or hand wheel (17). Cutting cycle is activated by a two-handed control system.
Danger!
Only instructed persons are allowed to operate the machine.
No operation by children.
Danger!
Do not cut any hard material or material liable to chip.
Danger!
Paper cutting machines are meant exclusively for the cutting of paper or similar material. Paper clips or hard material will damage the cutting blade.
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2. Installation
- Transport the machine on the pallet to its
destination using a pallet-jack.
- 6 strong people are required to lift the machine
from the pallet.
- The machine should be installed on a sturdy, dry
and level floor.
Danger!
- The machine must not be located outside.
- Do not use in the vicinity of inflammable
liquids or gases.
- Do not use in humid environments.
- Protect mains cable against heat, oil and
sharp edges.
2.1 Preparing for Installation
The machine is delivered ready for operation. As an option, side tables, left and right, are available. These should be mounted so that the surfaces are level with the main table.
Danger!
The machine must not be put into operation without the safety light beam.
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IDEAL 7228-95
01-03
2.2 Power supply
The name plate (23) is located at the rear of the machine.
- Data stated on the name plate
- Volt age “ V “,
- Frequency “Hz”,
- Power consumption “A” must correspond to the values of the power supply unit.
- Connect the machine to the mains.
- Earth wire must be available. Standard machines are factory-set as follows:
- Voltage 400V (220V) 3 phase
- Frequency 50Hz (60Hz). Machine does not function
- Switch (5) ON.
- Key-switch (4) ON.
- Check on-site fuse.
- Press the green overload switch (36).
- Press the black overload switch (37). © If the machine still does not function then the
rotation must be reversed.
01-04
The machine is wired according to the IEC standards. We recommend that alterations to the rotary direction be made in the socket. It is also possible to make alterations in the plug by exchanging „L1“ and „L2“.
Danger!
Incorrect exchanging of the connections will endanger the operator. This work must be carried out by an electrician.
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04-01
3. Operation
Danger!
The machine may only be operated by trained persons who have also read and understood the operating and safety instructions.
Danger!
Check safety devices are complete and function prior to starting the machine and after replacing the blade.
Checklist
- Machine panels:
All panels must be mounted
- Cutting activation:
The cutting mechanism starts when the „two­handed control system“ (1) is pressed exactly at the same time.
- Safety light beam
Do not reach into the cutting area (38) when in
motion. It is recommended to keep a written copy of the examination results.
03-01
Cutting sequence (1) with automatic clamping:
+
Airtable (9)
The airtable allows paper to be easily positioned.
Setting clamping pressure (7)
The clamp pressure can be selected using the rocker switch (7). © The clamping pressure is 650 daN resp. 1500 daN.
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IDEAL 7228-95
3.1 Operating elements
(1) Safety two-handed control system (2) Backgauge control (3) Backgauge (4) Key switch (5) Main switch (6) Knocking-up block (7) Clamp pressure adjustment (8) Foot pedal (9) Airtable switch (10) Program number (11) Program step (12) LED „M“ Display Memory (13) LED „E“ Display Eject (14) LED „S“ Display Error indication (15) Display Cutting size (16) Backgauge, backwards fast (17) Electronical handwheel for fine adjustment (18) Backgauge, forwards fast (20) Switch-over cm - inch. (21) Keypad
67-01
3.2 Start-up
- Turn the main switch (5) to position „ I „.
- Insert the key (4) for the control panel and turn to the right.
- Press automatically search for the reference point. The measurement appears on the display.
Display in cm or inch Press
- cm = 4-digit display
- inch = 5-digit display
Manual Foot pedal Pre-clamping can be performed using the foot pedal
(8) (e.g. folded stacks).
Cutting to a specific size
- Enter the cut size on the display © the red „S“ (14) light will be on.
- Press deleted.
- Insert the paper and push it with the knocking-up block to the backgauge (6).
- Release the cut.
key. © Backgauge (3) will
© Display changes from cm and inch.
key © size is approached, LED „S“ is
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