MBM Corporation 45 User Manual
Mailer/inserter Model 45
Operator Manual
Mar 2000
Part No. 45866
Table of contents
1. Introduction page
1.1 Operational safety 1-1
2. Getting to know the Model 45
2.1 Main components 2-1
2.2 The menus, flow chart 2-4
2.3 Explanation of the menus 2-5
3. Operator instructions
3.1 Setting up the Model 45 for different insert sizes 3-1
3.2 Adjusting the envelope feeder 3-3
3.3 Loading envelopes 3-4
3.4 Filling water 3-4
3.5 Setup a new job 3-5
3.6 Start inserting 3-6
4. Added features
5. Maintenance
6. Problem solving
7. Specifications
4.1 How to adjust the amount of sealing water 4-1
4.2 How to select language 4-1
4.3 Diagnosis 4-2
5.1 Cleaning the water tray 5-1
5.2 Cleaning the envelope sealing flap 5-2
5.3 Cleaning the envelope feed belts 5-3
5.4 GFI function test and resetting 5-3
6.1 Problem solving 6-1
7.1 Specifications 7-1
7.2 Insert and envelope specifications 7-2
Mailer/inserter Model 45 Operator Manual i
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1. Introduction
The Model 45 is a mailer/inserter that can be
used on-line with the collators Model 306/310
and/or booklet feeder Model 46 or for handfeeding. This operator manual covers the
operation of the Model 45 both as a standalone unit or connected to the above mentioned collators. For on-line operation with
Model 46, also see Model 46 operator manual.
1.1 Operational safety
Attention to the following notes ensures the continued safe operation of your equipment.
Always connect the equipment to a properly
grounded power source receptacle. In doubt,
have the receptacle checked by a qualified
electrician.
WARNING: Improper connection of the equipment grounding conductor can result in electrical shock.
Always follow all warnings marked on, or
supplied with, the equipment.
Always locate the equipment on a solid support surface with adequate strength for the
weight of the machine.
Always exercise care in moving or relocating
the equipment.
Always keep magnets and all devices with
strong magnetic field away from the machine.
Never use a ground adapter plug to connect
the equipment to a power source receptacle
that lacks a ground connection terminal.
Never attempt any maintenance function that
is not specifically described in this documentation.
Never remove the covers or guards that are
fastened with screws.
Never install the unit near a radiator or any
other heat source.
Never override or “cheat” electrical or mechanical interlock devices.
Never operate the equipment if you notice
unusual noises or odours. Disconnect the
power cord from the power source receptacle
and call your customer service engineer to
correct the problem.
Mailer/inserter Model 45 Operator Manual 1-1
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2.1 Main components
1
2. Getting to know the Model 45
The Model 45 is easy to use thanks to a fully microprocessor controlled operation. With the 4 buttons on
the control panel you can choose between the different
menus shown on the LCD display and do your settings.
Take a few minutes to become familiar with components of the Model 45.
2
3
4
rear side
left side
1 Outfeed area
2 Outfeed cover
3 Receiving tray
4 Water bottle
right side
front side
Mailer/inserter Model 45 Operator Manual 2-1
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2.1 Main components, continues
1
2
3
4
5
6
7
8
1 Envelope feeding cover
2 Plastic cover
3 Document table side guides
4 Document table
5 Insert feed belts
6 Oversize envelope (B4) adjustment knobs
7 Ground fault interrupter (GFI)
8 Main power switch, power cord receptacle
and main fuse
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2.1 Main components, continues
1
2
37
4
5
6
1 Studs
2 Connection cable jacks
3 Envelope side guides
4 Envelope rear guide
5 Envelope feed belts
6 Envelope feeding table
8
9
10
11
12
13
7 Envelope separator pads adjustment knobs
8 Control Panel
9 LCD display
10 Control buttons, multi function
11 Maximum load mark (red)
12 Envelope separator pads
13 Out of envelope sensor
Mailer/inserter Model 45 Operator Manual 2-3
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2.2 The menus, flow chart
Main Menu
Feed Mode Menu
Run Mode
Setup Menu
Machine Mode Menu Added Features Menu
Clear Counter Menu
Language MenuWater Amount Adjustment Menu
Diagnosis Menu
Mailer/inserter Model 45 Operator Manual 2-4
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2.3 Explanation of the menus
The Main Menu appears after switching on the power.
This is also where you return before starting the job
after changing any settings. Use the left button (below
the start symbol) to initialize Run Mode. The next
button is the reset button which allows you to reset the
machine i.e. clear the machine from envelopes and
inserts. With the right button you can enter the Setup
Menu.
Start Reset
The Run Mode indicates that the Model 45 is ready for
use. Press the stop button to stop inserting and to
return to the Main Menu. If manual mode is chosen
from the Feed Mode Menu and no inserts are fed to
the document table within 15 seconds the Model 45 will
automatically return to the Main Menu.
Stop
In the Setup Menu you can scroll up and down with the
buttons below the arrow symbols. The chosen submenu will be shown with the text inverted. Confirm your
choice by pressing the “OK?” button.
To return to the Main Menu press the “ESC” button.
Mailer/inserter Model 45 Operator Manual 2-5
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2.3 Explanation of the menus, continues
In the Feed Mode Menu you can choose between
manual feeding or automatic feeding from a collator
and/or booklet feeder. The chosen item will be shown
with the text inverted. Confirm your choice by pressing
the “OK?” button or cancel with the “ESC” button to
return to the Setup Menu.
In the Machine Mode Menu you can choose between
inserting with sealing, inserting and no sealing or just to
let the Model 45 feed your inserts through the machine
(without any envelopes as a bypass function). The
chosen mode will be shown with the text inverted.
Confirm your choice by pressing the “OK?” button or
cancel with the “ESC” button to return to the Setup
Menu.
In the Clear Counter Menu you can reset the counter.
Confirm your choice by pressing the “OK?” button or
cancel with the “ESC” button to return to the Setup
Menu.
Mailer/inserter Model 45 Operator Manual 2-6
T10113 Mar 2000
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