MBM Corporation 102 User Manual
Stapler Folder Model 102
Operator Manual
February 1999
Part No. 87499
1. Introduction
Table of contents
1.1 Operational safety
2. Getting to know the Model 102
2.1 Main components
2.2 Control panel
3. Operator instructions
3.1 Switching on the Model 102
3.2 Setting up the Model 102
3.3 Feeding and adjusting a test set
3.4 Making fine adjustments
3.5 Beginning the production
3.6 Restoring the factory set A3, A4 or A5 program
3.7 Jam indications
4. Maintenance
4.1 Removal/replacement of the staple cartridge
4.2 Removal/replacement of the stapler head
4.3 Cleaning fold rolls
4.3 Lubrication of parts
1-1
2-1
2-4
3-1
3-2
3-5
3-7
3-8
3-9
3-10
4-1
4-4
4-6
4-7
5. Specifications
5.1 Specifications
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i
1. Introduction
1.1 Operational safety
Attention to the following notes ensures the continued safe operation of your equipment.
Always connect the equipment to a properly grounded power source receptacle. In
doubt, have the receptacle checked by a
qualified electrician.
WARNING: Improper connection of the
equipment grounding conductor can result
in electrical shock.
Always follow all warnings marked on, or
supplied with, the equipment.
Always locate the equipment on a solid
support surface with adequate strength for
the weight of the machine.
Always exercise care in moving or relocating the equipment.
Always keep magnets and all devices with
strong magnetic field away from the machine.
Never use a ground adapter plug to connect the equipment to a power source
receptacle that lacks a ground connection
terminal.
Never attempt any maintenance function
that is not specifically described in this
documentation.
Never remove the covers or guards that are
fastened with screws.
Never install the unit near a radiator or any
other heat source.
Never override or “cheat” electrical or
mechanical interlock devices.
Never operate the equipment if you notice
unusual noises or odours. Disconnect the
power cord from the power source receptacle and call your customer service engineer
to correct the problem.
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2. Getting to know the Model 102
2.1 Main components
The Model 102 can be quickly and easily connected to the Air Feed Collator Model 100 for
on-line booklet making. The Model 102 also makes an ideal manual hand feed booklet
maker with an optional manual feed tray .
The Model 102 is equipped with motor driven stapler heads (5000 staples per head), the
anvils are of the clinch type, ensuring professional flat staples. In addition, the operation
that fold the paper provide a sharp booklet fold.
T ake a few minutes to get familiar with the main components of the Model 102.
23 4
1
left side
1 Castor lock
2 Control panel
3 T op cover
4 Power switch
front side
5
6
7
rear side
8
right side
5 Ground fault interrupter
6 Power receptacle/main fuse
7 Machine positioning scale
8 Foot pedal
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2.1 Main components, continues
The belt stacker is used when stapling/folding or folding only is selected. The function of the
belt stacker is the same whether the feed is automatic or manual.
The back of the belt stacker is normally angled upward (about 15 degrees to horizontal),
but can be lowered to allow booklets to drop into a box.
The output wheels should be positioned at the innermost notch for A4, A5 ( 8.5”x14”,
8.5”x1 1”) and similar sizes, at the middle notch for A3 (1 1”x17”) and similar sizes, and at
the outermost notch for storage. Using customized formats the output wheels should be
positioned approximately 50mm from the leading edge of the first set.
1
2
3
1 Set output wheel
2 Belt stacker
3 Delivery tray (optional)
The optional delivery tray is used for side or corner stapling if there is no trimmer attached.
When side or corner stapling is selected, the fold stop moves away automatically and the
stapled sets are delivered onto the tray .
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2.1 Main components, continues
The Model 102 interior has parts that you will come in contact with when making the fine
adjustments to the booklet or when performing maintenance.
12 5 7
4
3
6
11
12
13
8
9
10
14 15 16 17 18 19 20
1 T otal set counter
2 Paper guide
3 Ball cage
4 Fold adjust lever
5 Staple stop
6 Lock pin
7 Side jogger
8 Anvil position scale
9 Back jogger
10 Anvil
11 Upper fold roll
12 Fold roller guide cassette
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13 Lower fold roll
14 T ool box including balls, allen key
and open end wrench
15 Hex grip, upper fold roll
16 Thumb screw for stapler assembly
17 Staple detection switch
18 Side jogger incorrectly positioned
actuator
19 Side jogger incorrectly positioned
switch
20 Staple cartridge
21 Stapler head
2-3
2.2 Control panel
1
43
7a6
8
11
1413
6
2
5
9
12
151016
7b
U.S. paper sizes
1 Automatic set feed mode
2 Manual set feed mode
3 Stapling and folding
4 Folding only
5 Side stapling or corner stapling
6 Factory preprogrammed paper size
(Can also be used to store customer
programmable paper size)
7a Customer programmable paper size
7b Factory preprogrammed paper size/
Customer programmable paper size
8 Programming access/format ad-
justment access
9 Memory
10 Fold position adjustment
11 Back jogger position adjustment
12 Side jogger position adjustment
13 Staple(s) missing indicator
14 Stacker full Indicator
15 Paper jam indicator
16 Staplers or side jogger incorrectly
positioned indicator
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3. Operator instructions
3.1 Switching on the Model 102
This chapter explains the operations for making the booklets, whether the Model 102 is in
automatic or manual mode.
The following steps apply to both automatic and manual
feed.
1 Plug the Model 102 into the wall outlet.
2 Set ON/OFF switch to ON position.
2
3 Wait until there is steady illumination of the paper size
indicator. If you previously used the Model 102, the
paper size that was last used will illuminate.
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