Mazda Protege 2001 User Manual

mazda :: Mazda Protege LX L4-2.0L DOHC (2001)

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Technical Service Bulletins > Accessories - Keyless Entry Service Information

Keyless Entry Module: Technical Service BulletinsAccessories - Keyless Entry Service Information

Bulletin No: 09-018/01
Last Issued: 12/21/2001

Subject:SERVICE INFORMATION FOR KEYLESS ENTRY SYSTEM

APPLICABLE MODEL(S)/VINs1999-2002 Millenia1999-2002 Protege1999-2002 6261999-2002 Miata2000-2002 MPV
DESCRIPTION

It is not necessary to replace BOTH the keyless entry unit and the transmitter when repairing the keyless entry systems.
If there are any concerns with the keyless entry system, then first determine which of the parts is inoperative, and replace only the failed part.
REPAIR PROCEDURE

For troubleshooting the keyless entry system, refer to the appropriate Workshop Manual (section 09) for Symptom Troubleshooting the Keyless EntrySystem.

DISCLAIMER

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Technical Service Bulletins > Page 8

Keyless Entry Module: Testing and Inspection
INSPECTION

1. Pull out the keyless control module with the connector connected.2. Measure the voltage at the keyless control module terminals (other than terminal L) as indicated below. If not as specified, inspect the parts listed
under "Action."

3. Disconnect the negative battery cable.4. Disconnect the keyless control module connector and inspect for continuity between terminal L and bracket.5. Inspect for continuity at terminal L as indicated below.6. If the parts and wiring harnesses are okay but the system still does not work properly, perform the troubleshooting.

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Technical Service Bulletins > Page

9

Protege LX L4-2.0L DOHC (2001)

Terminal A - F

Terminal Voltage List (Reference)

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Service and Repair > Removal and Installation

Keyless Entry Module: Service and RepairRemoval and Installation
KEYLESS CONTROL MODULE REMOVAL/INSTALLATION

1. Disconnect the negative battery cable.2. Remove the rear package trim.3. Disconnect the keyless control module connector.

4. Remove the nut and bolt to remove the keyless - control module and the bracket as a unit.

5. Remove the screw.6. Push the stopper using a small driver, and remove the bracket.7. Install in the reverse order of removal.

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Service and Repair > Removal and Installation > Page 12

Keyless Entry Module: Service and RepairID Code Change

- When programming the ID code into a transmitter, verity that other transmitters are not being operated in the vicinity.

- Program the ID code as indicated in the procedure above.

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Technical Service Bulletins > Accessories - Keyless Entry Service Information

Keyless Entry Module: Technical Service BulletinsAccessories - Keyless Entry Service Information

Bulletin No: 09-018/01
Last Issued: 12/21/2001

Subject:SERVICE INFORMATION FOR KEYLESS ENTRY SYSTEM

APPLICABLE MODEL(S)/VINs1999-2002 Millenia1999-2002 Protege1999-2002 6261999-2002 Miata2000-2002 MPV
DESCRIPTION

It is not necessary to replace BOTH the keyless entry unit and the transmitter when repairing the keyless entry systems.
If there are any concerns with the keyless entry system, then first determine which of the parts is inoperative, and replace only the failed part.
REPAIR PROCEDURE

For troubleshooting the keyless entry system, refer to the appropriate Workshop Manual (section 09) for Symptom Troubleshooting the Keyless EntrySystem.

DISCLAIMER

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Technical Service Bulletins > Page 18

Keyless Entry Module: Testing and Inspection
INSPECTION

1. Pull out the keyless control module with the connector connected.2. Measure the voltage at the keyless control module terminals (other than terminal L) as indicated below. If not as specified, inspect the parts listed
under "Action."

3. Disconnect the negative battery cable.4. Disconnect the keyless control module connector and inspect for continuity between terminal L and bracket.5. Inspect for continuity at terminal L as indicated below.6. If the parts and wiring harnesses are okay but the system still does not work properly, perform the troubleshooting.

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Technical Service Bulletins > Page 19

Protege LX L4-2.0L DOHC (2001)

Terminal A - F

Terminal Voltage List (Reference)

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Service and Repair > Removal and Installation

Keyless Entry Module: Service and RepairRemoval and Installation
KEYLESS CONTROL MODULE REMOVAL/INSTALLATION

1. Disconnect the negative battery cable.2. Remove the rear package trim.3. Disconnect the keyless control module connector.

4. Remove the nut and bolt to remove the keyless - control module and the bracket as a unit.

5. Remove the screw.6. Push the stopper using a small driver, and remove the bracket.7. Install in the reverse order of removal.

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Service and Repair > Removal and Installation > Page 22

Keyless Entry Module: Service and RepairID Code Change

- When programming the ID code into a transmitter, verity that other transmitters are not being operated in the vicinity.

- Program the ID code as indicated in the procedure above.

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Control Module > Component Information > Testing and Inspection

Power Door Lock Control Module: Testing and Inspection
INSPECTION

1. Remove the lower panel.2. Measure the voltage at the door lock control module terminals as indicated below.3. Disconnect the door lock control module connector before inspecting for continuity at terminals F, H, M and N.

- If not as specified, inspect the parts listed under "Action" and the related wiring harnesses.

- If the parts and wiring harnesses are okay but the system still does not work properly, replace the door lock control module.

Terminal Pinouts

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Control Module > Component Information > Testing and Inspection > Page 26

Protege LX L4-2.0L DOHC (2001)

Terminal A - F

Terminal H - N

Terminal Voltage List (Reference)

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Control Module > Component Information > Testing and Inspection > Page 27

Power Door Lock Control Module: Service and Repair
DOOR LOCK CONTROL MODULE REMOVAL/INSTALLATION

NOTE:

Because the lock section of the module is damaged easily, do not remove the module from the bracket unless replacement is necessary. Alwaysperform an inspection of the door lock control module before removal.

1. Disconnect the negative battery cable.2. Remove the lower panel.3. Remove the bracket.4. Disconnect the door lock control module connector.5. Remove the door lock control module by prying the lock section of the upper part with a flathead screwdriver.6. Install in the reverse order of removal.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Relay > Component Information > Testing and Inspection

Seat Heater Relay: Testing and Inspection
RELAY INSPECTION

Relay Inspection
Relay Type
Four Terminal
Type A

1. Remove the relay.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Relay > Component Information > Testing and Inspection > Page 31

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type C

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type D

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Relay > Component Information > Testing and Inspection > Page 32

Protege LX L4-2.0L DOHC (2001)

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Five-terminal
Type A

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Relay > Component Information > Testing and Inspection > Page 33

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Eight-terminal

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Relay > Component Information > Testing and Inspection > Power Systems - Relay Inspection

Sunroof / Moonroof Relay: Testing and InspectionPower Systems - Relay Inspection
RELAY INSPECTION

Relay Inspection
Relay Type
Four Terminal
Type A

1. Remove the relay.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Relay > Component Information > Testing and Inspection > Power Systems - Relay

Inspection > Page 38

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type C

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type D

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Relay > Component Information > Testing and Inspection > Power Systems - Relay

Inspection > Page 39

Protege LX L4-2.0L DOHC (2001)

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Five-terminal
Type A

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Relay > Component Information > Testing and Inspection > Power Systems - Relay

Inspection > Page 40

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Eight-terminal

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Relay > Component Information > Testing and Inspection > Power Systems - Relay Inspection > Page 41

Sunroof / Moonroof Relay: Testing and InspectionSunroof Relay Inspection

1. Remove the headliner.2. Connect the sunroof switch connector.3. Connect the negative battery cable.4. Measure the voltage at the sunroof relay terminals as indicated below.5. Disconnect the sunroof relay connector before inspecting for continuity at terminal 1F.

- If not as specified, inspect the parts listed under "Action" and the related wiring harnesses.

- If the parts and wiring harnesses are okay but the system still does not work properly, replace the sunroof relay.

Terminal Pinouts

Terminal 1A - 1F

Terminal 2A - 2B

Terminal Voltage List (Reference)

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Service and Repair > Disassembly/Assembly

Sunroof / Moonroof Module: Service and RepairDisassembly/Assembly
SUNROOF UNIT

DISASSEMBLY

1. Remove the screws, and then remove the drip rail.

2. Remove the sunshade stopper.3. Slide the sunshade backward, and remove it from the sunroof frame.

4. Remove the screws, and then remove the rear drip.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Service and Repair > Disassembly/Assembly >

Page 46

Protege LX L4-2.0L DOHC (2001)

5. Slide the drip shoe backward, and remove it from the sunroof frame.6. Remove the sunroof motor.

7. Remove the stopper screw.8. Slide the guide backward, and remove it from the sunroof frame.9. Remove the deflector.

ASSEMBLY

1. Install the deflector.2. Slide the guide forward, and install it to the sunroof frame.

5. Move the link built into the guide by hand until it is aligned with mark A and mark B.6. Install the sunroof motor.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Service and Repair > Disassembly/Assembly >

Page 47

Protege LX L4-2.0L DOHC (2001)

3. Install the stopper screw.4. Move the guide by hand until it is tilted up position.

7. Slide the drip shoe forward, and install it to the sunroof frame.

8. Use PA (Isopropyl alcohol) to remove any excess repair sealant.

9. Install the screws, and then install the rear drip.

10. Slide the sunshade forward, and install it to the sunroof frame.11. Install the sunshade stopper.

12. Install the screws, and then install the drip rail.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Service and Repair > Disassembly/Assembly > Page 48

Sunroof / Moonroof Module: Service and RepairRemoval/Installation
SUNROOF UNIT REMOVAL/INSTALLATION

1. Disconnect the negative battery cable.2. Remove the headliner.3. Remove the glass panel.4. Disconnect the front and rear drain hoses from the sunroof frame.

5. Remove the roof harness from the sunroof frame.

6. Remove the bolts and nuts, and then remove the sunroof unit.7. Install in the reverse order of removal.8. Adjust the glass panel.

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Testing and Inspection

Radiator Cooling Fan Motor Relay: Testing and Inspection
RELAY INSPECTION

Relay Inspection
Relay Type
Four Terminal
Type A

1. Remove the relay.

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Testing and Inspection > Page 53

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type C

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type D

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Testing and Inspection > Page 54

Protege LX L4-2.0L DOHC (2001)

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Five-terminal
Type A

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Testing and Inspection > Page 55

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Eight-terminal

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations

Cruise Control Module: Locations

Cruise Control System (Location Index)

1. Transmission range (TR) switch (ATX)2. Clutch switch (MTX)3. Brake switch4. Cruise control module5. Cruise actuator6. Actuator cable7. Cruise control switch8. Vacuum hose

> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations > Page 60

Cruise Control Module: Testing and Inspection

1. Remove the passenger-side front side trim.2. Remove the cruise control module without disconnecting the connector.

Terminal Voltage List (Reference)

Terminal Voltage List (Reference) - Terminals (A - C)

> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations > Page 61

Protege LX L4-2.0L DOHC (2001)

> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations > Page 62

Protege LX L4-2.0L DOHC (2001)

Terminal Voltage List (Reference) - Terminals (D - M)

Terminal Voltage List (Reference) - Terminals (N - P)

3. Measure the voltage at the cruise control module terminals as indicated.4. Disconnect the cruise control module connector before inspecting for continuity at terminal P.

- If not as specified, inspect the parts listed under "Action."

- If the parts and wiring harnesses are okay but the system still does not work properly, replace the cruise control module.

> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations > Page 63

Cruise Control Module: Service and Repair

1. Disconnect the negative battery cable.2. Remove the passenger-side front side trim.

3. Remove in the order indicated below.

1. Connector2. Bolt3. Cruise control module

4. Install in the reverse order of removal.

> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Testing and Inspection

Blower Motor Relay: Testing and Inspection
RELAY INSPECTION

Relay Inspection
Relay Type
Four Terminal
Type A

1. Remove the relay.

> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Testing and Inspection > Page 68

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type C

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type D

> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Testing and Inspection > Page 69

Protege LX L4-2.0L DOHC (2001)

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Five-terminal
Type A

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Testing and Inspection > Page 70

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Eight-terminal

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Testing and Inspection

Compressor Clutch Relay: Testing and Inspection
RELAY INSPECTION

Relay Inspection
Relay Type
Four Terminal
Type A

1. Remove the relay.

> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Testing and Inspection > Page 74

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type C

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type D

> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Testing and Inspection > Page 75

Protege LX L4-2.0L DOHC (2001)

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Five-terminal
Type A

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Testing and Inspection > Page 76

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Eight-terminal

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

> Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC > Component Information > Testing and Inspection

Condenser Fan Motor Relay: Testing and Inspection
RELAY INSPECTION

Relay Inspection
Relay Type
Four Terminal
Type A

1. Remove the relay.

> Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC > Component Information > Testing and Inspection > Page 80

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type C

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type D

> Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC > Component Information > Testing and Inspection > Page 81

Protege LX L4-2.0L DOHC (2001)

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Five-terminal
Type A

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Type B

1. Remove the relay.

> Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC > Component Information > Testing and Inspection > Page 82

Protege LX L4-2.0L DOHC (2001)

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

Eight-terminal

1. Remove the relay.

2. Inspect for continuity between the relay terminals using an ohmmeter.

- If not as specified, replace the relay.

> Relays and Modules > Relays and Modules - HVAC > Climate Control Unit <--> [Control Module HVAC] > Component Information > Testing and Inspection

Climate Control Unit: Testing and Inspection
A/C AMPLIFIER INSPECTION

A/C amplifier controls A/C signal as shown in the figure.NOTE:

1. Remove the glove compartment.2. Pull out the A/C amplifier with the connector still connected.3. Turn the ignition switch to position.ON

Terminal A - F

4. Measure the voltage at each A/C amplifier terminal or climate control unit terminal and refer to the terminal voltage list.

- If not as specified, inspect the parts listed under "Action" and the related wiring harness.

- If there is no malfunction under "Action", replace the A/C amplifier.

> Relays and Modules > Relays and Modules - Instrument Panel > Speedometer Module > Component Information > Testing and Inspection

Speedometer Module: Testing and Inspection
INSPECTION

Speedometer

1. Inspect the speedometer by setting it in the input/output check mode DTC 12.

Tachometer

1. Inspect the tachometer by setting it in the input/output check mode DTC 13.

Fuel Gauge

1. Inspect the fuel gauge by setting it in the input/output check mode DTC 23.

Water Temperature Gauge

1. Inspect the water temperature gauge by setting it in the input/output check mode DTC 25.

> Relays and Modules > Relays and Modules - Lighting and Horns > Daytime Running Lamp Control Unit > Component Information > Testing and Inspection

Daytime Running Lamp Control Unit: Testing and Inspection
DRL CONTROL MODULE INSPECTION (CANADA)

1. Remove the bracket and pull it toward you.2. Measure the voltage at the DRL control module terminals as indicated below.3. Disconnect the DRL control module connector before inspecting for continuity at terminals 1D.

- If not as specified, inspect the pans listed under "Action."

- If the parts and wiring harnesses are okay but the system still does not work properly, replace the DRL control module.

Terminal Pinouts