Mazda 323 Protege Owner's Manual
MAZDA 323/PROTEGE 1995-98
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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MAZDA 323/PROTEGE 1995-98
SPECIAL CAUTIONS
FOAM FILLER
Mazda advises that each pillar has a foam rubber filler inside to improve
quietness. Take care not to cut and join in these areas. If the foam rubber
becomes damaged, a urethane block should be inserted in place of the
damaged urethane.
SUPPLEMENTAL RESTRAINT SYSTEM
Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag
Special Cautions.
PAINT CODE LOCATION
Paint code located on left center pillar.
CLEAR COAT IDENTIFICATION
All metallic colors are clear coat.
INFORMATION LABELS
Illustration Located in Next Column
Bolt Caution
1Hatchback N.A.
2 Sedan
1.5L Eng Z509-69-082
Emission¶
3Hatchback
1.5L Eng N.A.
1.8L Eng N.A.
4 Sedan
1995-96 BCY1-69-036
1997
1.5L Eng
w/Calif Emission BG1S-69-036
w/o Calif Emission BG1R-69-036
1.8L Eng
Man Trans BG1N-69-036
Auto Trans BG1P-69-036
1998
1.5L Eng
w/Calif Emission Z5A7-69-036
w/o Calif Emission Z5A8-69-036
1.8L Eng
Man Trans BP3F-69-036
Auto Trans BP3C-69-036
¶Order by Application
5
Caution
BC1M-61-439A
6
Fan Caution
B303-15-031A
7
Battery Caution
FA01-69-064B
8
Battery Info¶
FA03-69-C72A
¶Order by Application
9
Air Bag
NA01-69-068A
10
Vehi cle Info
B001-69-D51
11
Safety Panel
Canada N.A.
12
Tire Info
Space Saver Spare
1.5L Eng 95-96 BC1D-69-014
97-98 BG1R-69-014
1.8L Eng BE5H-69-014
Full Size Spare
1.5L Eng 95-96 BC4C-69-014
97-98 BG1R-69-014
1.8L Eng BD0G-69-014
13
Cancel Lever (2)
95-96 GA8A-57-459
14
Child Proof
R GB1V-72-301
L GB1V-73-301
15
Unleaded Fuel
UB40-69-C61
Fuel Warning
Canada N.A.
16
Temporary Spare
English TA01-69-074B
French TA02-69-074
FRONT BUMPER
1
Cover, Front
Hatchback (P) N.A.
Sedan
Black BC4C-50-031
Painted (P) 95-96 BC1M-50-031A-8J
97-98 BG1N-50-031A-8J
(P) Paint to Match
2
Grommet, Cover
R/L BC1M-50-0Z5
3
Fastener, Cover
BF82-50-233
4
Nut, Clip
R/L B455-56-135
5
Clip, Cover
R/L B01J-50-B11
6
Bracket Assy, License Plate
BC1M-50-170
7
Holder, Plate¶
GJ21-50-183
¶Included w/License Plate Bracket Assy
8
Retainer, License Brkt
H005-50-060
9
Absorber, Impact
Hatchback N.A.
Sedan BC1M-50-111B
10
Bar Assy, Reinforcement
Hatchback N.A.
Sedan-Serviced by Components
11
Bar, Reinforcement
Hatchback¶-Serviced w/Reinf Bar Assy
Sedan BC1M-50-071
12
Stay, Bumper
Hatchback¶ R BC1M-50-080
L BC1M-50-090
Sedan R BC1M-50-080
L BC1M-50-090
13
Plate, Set
Hatchback¶ R/L N.A.
Sedan R BC1M-50-A80A
L BC1M-50-A90A
¶Included w/Hatchback Reinforcement Bar Assy
14
Plate, Seal
BC1M-50-C31
15
Strap, Tie
BC1M-50-EH1
GRILLE
HATCHBACK
1
Grille Assy¶
N.A.
¶Classic Red listed, Order by Application
SU Classic Red; VQ Noble Green; 29 Sparkle Green;
61 Solemn Blue; 6Z Thunder Gray
2
Emblem, Grille (a)
N.A.
3
Clip, Grille Front (a)
R/L N.A.
4
Clip, Grille Rear (a) (4)
N.A.
5
Fastener, Grille (a)
R/L N.A.
(a) Included w/Grille Assy
SEDAN
1995-96
1
Grille Assy¶
BC1M-50-710D-PT
¶White listed, Order by Application
J4 Passion Rose; PT Chaste White; SU Classic Red;
VQ Noble Green; 29 Sparkle Green; 61 Solemn Blue;
4F Champagne Silver; 6Z Thunder Gray
2
Emblem, Grille (a)
B01B-51-731
3
Clip, Emblem (a) (2)
BB0S-50-717
Clip, Grille (a)
4 Upper (2) BC1M-50-714B
5 Lower (2) B05P-50-714B
(a) Included w/Grille Assy
SEDAN
1997-98
Illustration Located in Next Column
1
Grille Assy¶
97 B21H-50-710-PT
98 B21H-50-710B-PT
¶White listed, Order by Application
PT Chaste White; PZ Brilliant Black; 11N, 42 Noble
SECTION INDEX
A/C /HEATER .................................................................................... 301
A/C REFRIGERANT CAPACITIES ................................................... 301
ABS/BRAKES ................................................................................... 303
AIR BAG SYSTEM............................................................................ 302
AIR CLEANER .................................................................................. 306
BACK WINDOW................................................................................ 315
CENTER CONSOLE......................................................................... 309
CLEAR COAT IDENTIFICATION ...................................................... 299
COOLING.......................................................................................... 301
COWL & DASH................................................................................. 308
CRUISE CONTROL SYSTEM .......................................................... 303
ELECTRICAL.................................................................................... 307
EMISSION SYSTEM......................................................................... 307
ENGINE/TRANS ............................................................................... 305
ENGINE/TRANS MOUNTS............................................................... 306
EXHAUST ......................................................................................... 307
FRONT BUMPER ............................................................................. 299
FRONT DOOR.................................................................................. 312
FRONT DRIVE AXLE........................................................................ 304
FRONT FENDER.............................................................................. 302
FRONT INNER STRUCTURE........................................................... 302
FRONT LAMPS................................................................................. 300
FRONT SEAT.................................................................................... 311
FRONT STEERING LINKAGE/GEAR............................................... 305
FRONT SUSPENSION ..................................................................... 303
FUEL TANK....................................................................................... 318
GRILLE ............................................................................................. 299
HOOD ............................................................................................... 300
INFORMATION LABELS................................................................... 299
INSTRUMENT PANEL ...................................................................... 308
LIFTGATE......................................................................................... 317
LUGGAGE LID.................................................................................. 317
PAINT CODE LOCATION.................................................................. 299
QUARTER GLASS............................................................................ 317
QUARTER PANEL ............................................................................ 316
REAR BODY..................................................................................... 319
REAR BUMPER................................................................................ 320
REAR DOOR .................................................................................... 313
REAR LAMPS................................................................................... 319
REAR SEAT ...................................................................................... 311
REAR SUSPENSION........................................................................ 318
ROCKER/PILLARS/FLOOR.............................................................. 310
ROOF................................................................................................ 315
SEAT BELTS..................................................................................... 311
SPECIAL CAUTIONS........................................................................ 299
STEERING PUMP ............................................................................ 305
STEERING WHEEL/COLUMN ......................................................... 305
SUNROOF ........................................................................................ 315
UNDERHOOD DIMENSIONS........................................................... 302
WHEEL ............................................................................................. 303
WINDSHIELD.................................................................................... 308
MAZDA 323/PROTEGE 1995-98
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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GRILLE Cont’d
SEDAN
1997-98 Cont’d
Green; 11R, 29 Sparkle Green; 12H, 14 Oriental Red;
12M, 25 Sandalwood; 12R Aquarius Blue; 3L Silverstone;
4F Champagne Silver; 45 Vivid Blue
2
Emblem, Grille (a)
97 B21H-51-731
98 GE4T-51-731
3
Clip, Grille (a) (4)
B21H-50-714
4
Screw, Grille (a) (7)
BC1M-50-713
(a) Included w/Grille Assy
FRONT LAMPS
HEADLAMP
HATCHBACK
1
Headlamp Assy
R/L N.A.
2
Lens & Body¶
R/L N.A.
3
Bulb¶
R/L N.A.
4
Holder, Bulb¶
R/L N.A.
5
Housing¶
R/L N.A.
6
Spring, Adjust¶
R/L N.A.
¶Included w/Headlamp Assy
7
Nut, Lamp
R/L N.A.
8
Fastener
R/L N.A.
HEADLAMP
SEDAN
1995-96
1
Headlamp Assy
R BC1M-51-030A
L BC1M-51-040A
2
Bulb, Headlamp¶
R/L 0000-11-9003
3
Cover, Bulb¶
R/L W323-51-0A1
4
Cap, Bulb Lock¶
R/L G00A-51-0AZ
5
Screw, Lamp Adjust¶
R/L 9GG6-00-616B
6
Clip, Retainer¶
R/L 9991-00-501
¶Included w/Headlamp Assy
7
Moulding Assy, Headlamp (a)
R BC1M-50-7J0-PT
LBC1M-50-7K0-PT
(a) White listed, Order by Application
J4 Passion Rose; PT Chaste White; SU Classic Red;
VQ Noble Green; 29 Sparkle Green; 69 Solemn Blue;
4F Champagne Silver; 6Z Thunder Gray
8
Fastener, Moulding (b)
R/L BC1M-50-715
(b) Included w/Headlamp Moulding Assy
9
Clip, Moulding (3/Side)
R/L B092-51-833
10
Screw
R/L 9YA7-20-401
11
Grommet, Screw
R/L BC1M-50-718
HEADLAMP
SEDAN
1997-98
1
Headlamp Assy
R BG1N-51-030D
L BG1N-51-040D
2
Lens & Body Assy¶
RBG1N-51-0K0D
L BG1N-51-0L0D
3
Grommet, Lamp¶ (a)
R/L 9991-00-501
(a) Included w/Lens & Body Assy
4
Bulb, Headlamp¶
R/L 0000-11-9003
5
Cover, Bulb¶
R/L B092-51-038
¶Included w/Headlamp Assy
6
Nut, Lamp
R/L 9YB1-60-602
7
Screw, Adjust (3/Side)
R/L 9GG6-00-620B
PAR K LAMP
SEDAN
1995-96
1
Lamp Assy, Park
R BC1M-51-090
L BC1M-51-100
2
Lens Assy¶
R BC1M-51-09Y
L BC1M-51-10Y
3
Tube, Lamp¶ (a)
R/L B481-51-069
(a) Included w/Lens Assy
4
Bulb¶
R/L 0000-11-0194
5
Socket¶
R/L NA01-51-5E2
¶Included w/Park Lamp Assy
6
Holder, Pivot
95 R/L G219-51-081A
96 R/L G219-51-081A
PAR K LAMP
SEDAN
1997-98
1
Lamp Assy, Park
R BG1N-51-060B
L BG1N-51-070B
2
Lens & Housing¶
R BG1N-51-06XB
L BG1N-51-07XB
3
Bulb¶
R/L 0000-11-1157
4
Socket¶
R/L BR70-51-064
¶Included w/Park Lamp Assy
5
Holder, Pivot
R/L G219-51-081A
SIGNAL LAMP
1
Lamp Assy, Signal
Hatchback R/L N.A.
Sedan R BC1M-51-350A
L BC1M-51-360A
2
Lens & Body¶
Hatchback R/L N.A.
Sedan R B01W-51-35XA
L B01W-51-36XA
3
Socket & Wire¶
Hatchback R/L N.A.
Sedan R BC1M-51-354
L BC1M-51-364
4
Bulb¶
Hatchback R/L N.A.
Sedan R/L 0000-11-1156
¶Included w/Signal Lamp Assy
5
Clip, Harness
R/L UB59-67-121
SIDE MARKER LAMP
1
Lamp Assy, Side Marker
Hatchback R/L N.A.
Sedan R BC1M-51-5E0A
LBC1M-51-5F0A
2
Lens & Body¶
Hatchback R/L N.A.
Sedan R BC1M-51-5E1
LBC1M-51-5F1
3
Bulb¶
R/L 0000-11-0194
4
Socket¶
R/L NA01-51-5E2
¶Included w/Side Marker Lamp Assy
HOOD
1
Panel, Hood
Hatchback N.A.
Sedan BC1M-52-310P
2
Insulator, Hood
1.8L Eng
Hatchback N.A.
Sedan BC1M-56-681E
3
Clip, Insulator (16)
GA2A-56-694
4
Hinge, Hood
R BC1D-52-410A
L BC1D-52-420A
5
Stopper, Rubber
Hatchback R/L N.A.
Sedan R D001-62-873B
L H043-56-786
6
Cushion, Front
R/L BC1M-56-786
MAZDA 323/PROTEGE 1995-98
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
301
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7
Cushion Assy, Rear
R/L BC1M-56-78XA
8
Clip, Cushion¶
R/L UB39-56-741A
¶Included w/Rear Cushion Assy
9
Latch, Hood
BC1D-56-62X
10
Hook, Safety
Hatchback N.A.
Sedan BC1D-56-630
11
Cable, Hood Release
BC1M-56-720C
12
Clip, Release Cable
D001-56-731
13
Rod, Support
BC1M-56-650E
14
Grommet, Rod Pivot
95-96 T001-56-652
97-98 G030-52-518
15
Retainer, Grommet
B01A-56-641
16
Clip, Support Rod
BC1C-56-693A
17
Weatherstrip Assy, Hood Front
Hatchback N.A.
Sedan BC1M-56-770
18
Clip, W/Strip¶ (15)
B01A-56-741
¶Included w/Hood Front W/Strip Assy
19
Seal Assy, Hood
BC1M-56-750
20
Clip, Hood Seal¶ (13)
UB39-56-741A
¶Included w/Hood Seal Assy
21
Weatherstrip Assy, Hood Rear
BC1M-56-760
22
Fastener, W/Strip¶ (2)
G031-58-762
23
Clip, W/Strip¶ (9)
T001-56-742
¶Included w/Hood Rear Weatherstrip Assy
COOLING
1
Radiator Assy
1.5L Eng
Man Trans B6BF-15-200G
Auto Trans
1995-96
To 2-95 B6BG-15-200F
From 2-95 B6DA-15-200A
1997-98 B6BG-15-200F
1.8L Eng
Man Trans B6BF-15-200G
Auto Trans BPD4-15-200H
2
Cap, Radiator¶
Man Trans B3C7-15-205
Auto Trans D316-15-205
3
Mount, Rubber¶
Man Trans R/L B3P5-YV-SK1
Auto Trans
w/ A/C
1.5L Eng R/L B3P5-YV-SK1
1.8L Eng R/L B6DD-YV-SK1
w/o A/C R/L ZL01-15-202
¶Included w/Radiator Assy
4
Brkt, Radiator
R B6BF-15-240A
L B6BF-15-250A
5
Hose, Rad Upper
95 B6BF-15-186B
96-98 B6BF-15-186B
6
Hose, Rad Lower
1.5L Eng B6BF-15-185A
1.8L Eng BPD3-15-185A
7
Thermostat Assy
SOHC Eng 8AN1-15-171-91
DOHC Eng 95-96 8AB8-15-151
97-98 8ABE-15-171
8
Gasket, Thermostat¶
B621-15-173
¶Included w/Thermostat Assy
9
Cover, Thermostat
95-96 B366-15-172
97-98 B6BF-15-172
10
Tank Assy, Coolant
B6BF-15-350B
11
Cap, Coolant Tank¶
B6BF-15-355A
¶Included w/Coolant Tank Assy
12
Brkt, Coolant Tank
BPX2-15-370
13
Hose, Coolant Tank
B6BF-15-381B
14
Shroud & Fan Assy, Right
w/ A/C
1.5L Eng
USA Z501-15-035
Canada-Serviced by Components
1.8L Eng-Serviced by Components
Blade, Fan
15 Right
w/ A/C
1.5L Eng
USA-Serviced w/Right Fan & Shroud Assy
Canada N.A.
1.8L Eng B595-15-140
16 Left
1.5L Eng E358-15-140
1.8L Eng
Man Trans E358-15-140
Auto Trans FEH5-15-140
Shroud, Fan
17 Right
w/ A/C
1.5L Eng
USA-Serviced w/Right Shroud & Fan Assy
Canada N.A.
1.8L Eng B595-15-210A
18 Left
1.5L Eng B6BF-15-210A
1.8L Eng
Man Trans B6BF-15-210A
Auto Trans BPD3-15-210A
Motor, Fan
19 Right
w/ A/C
1.5L Eng
USA-Serviced w/Right Shroud & Fan Assy
Canada N.A.
1.8L Eng 95-96 B595-15-150A
97-98 B595-15-150A
20 Left
1.5L Eng B6DN-15-150
1.8L Eng
Man Trans 95-96 B6DN-15-150
97-98 B6DA-15-150
Auto Trans 95-96 BPD7-15-150
97-98 BPH7-15-150
21
Cover, Fan
Right
w/ A/C
1.5L Eng Z501-15-028
1.8L Eng BPD3-15-028
22
Pump Assy, Water
1.5L Eng 95 8ABB-15-010A
96-98 ZZM5-15-010
1.8L Eng 8ABB-15-010A
23
Gskt, Water Pump¶
B6BF-15-116
24
Seal, Water Pump¶
B660-10-543B
25
Pin, Set¶
F801-15-713
26
Boss, Pulley¶
E301-15-117
¶Included w/Water Pump Assy
27
Pulley, Water Pump
B3C7-15-131
28
Pipe, By-Pass
1.5L Eng Z509-15-290
1.8L Eng BPD7-15-290
29
Clip, By-Pass Pipe
B69F-15-286
Belt, Drive¶
B6BF-18-381-9U
¶Order by Application
A/C REFRIGERANT CAPACITIES
A/C R-134a Refrigerant Capacity
1995-98: 21.2 Ozs (1.33 Lbs)
A/C /HEATER
1
Condenser
BC1M-61-480
2
Receiver/Drier Assy
BC1M-61-500A
3
Switch, Pressure¶
GB6H-61-503
¶Included w/Receiver/Drier Assy
4
Compressor Assy
BC1M-61-450A
5
Clutch Set, Magnet¶
BC1M-61-L10
¶Included w/Compressor Assy
6
Brkt, Compressor
1.5L Eng B6BF-15-811
1.8L Eng BPD3-15-811
7
Pipe, Condenser
95-96 BC1M-61-465
97-98 BC1M-51-465B
8
Pipe, Receiver/Drier
BC1M-61-466
9
Pipe, Intermediate
BC1M-61-467A
10
Pipe, Evaporator
BC1M-61-468B
11
Pipe, Compressor
BC1M-61-469B
12
Hose, Low Pressure
BC1M-61-462A
13
Hose, High Pressure
BC1M-61-4G0
14
Relay Assy
BC4C-61-690A
15
Relay, Cooling Fan¶
H450-67-740
16
Bracket, Relay¶
BC4C-61-695
¶Included w/Relay Assy
17
Evaporator Assy
BC1M-61-520A
18
Case, Evap Upper¶
BC1M-61-J01
19
Case, Evap Lower¶
BC1M-61-J02
20
Core, Evaporator¶
BC1M-61-J10
21
Valve, Expansion¶
BC1M-61-J14
22
Seal, Evaporator¶
RBC1M-61-J04
LBC1M-61-J05
¶Included w/Evaporator Assy
23
Heater Assy
1995-96
Man Control 95 BC1M-61-130G
96 BC1M-61-130G
Elect Controls BC1N-61-130F
1997-98 BC1M-61-130G
24
Core, Heater¶
B01A-61-A10
Case, Heater¶
25 Passenger Side BC1M-61-A02A
26 Driver Side BC1M-61-A01A
27
Duct, Case¶
BC1M-61-A03
28
Damper, Air Mix¶
BC1M-61-A1Y
29
Damper, Heater Core¶
BC1M-61-A1XA
30
Link Kit, Temp¶
Man Control BC1M-61-A20
Elect Controls BC1N-61-A20
31
Link Kit, Mode¶
BC1M-61-A30A
32
Actuator, Mode¶
Elect Controls BC1N-61-A70
¶Included w/Heater Assy
Illustration Located in Next Column
33
Blower Assy
1995-96
Man Control BG1P-61-140B
Elect Controls BC1N-61-140E
1997-98 BG1P-61-140B
34
Motor/Fan, Blower¶
95-96 BCYM-61-14Z
97-98 BG1P-61-B10
35
Case, Heater Upper¶
1995-96
Man Control BC1M-61-B01B
MAZDA 323/PROTEGE 1995-98
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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A/C /HEATER Cont’d
Elect Controls BC1N-61-B01
1997-98 BC1M-61-B01B
36
Case, Heater Lower¶
BC1M-61-B02
37
Door, Blower¶
B01A-61-B05
38
Link, Blower Door¶
1995-96
Man Control BC1M-61-B20
Elect Controls BC1N-61-B20
1997-98 BC1M-61-B20
39
Actuator, Link¶
Elect Controls BC1N-61-B60
¶Included w/Blower Assy
FRONT FENDER
1
Fender Assy
Hatchback R/L N.A.
Sedan 95-96 R BC1D-52-110B
L BC1D-52-210B
97-98 R BG1N-52-110B
L BG1N-52-210B
Bracket, Fender
2 1995-96¶
Hatchback R/L N.A.
Sedan R BC1D-53-12ZC
L BC1D-54-12ZC
3 1997-98 R B21H-53-12ZB
L B21H-54-12ZB
¶Included w/Fender Assy
4
Shield, Splash
R BC1D-56-131G
L BC1D-56-141J
Clip, Shield
5 Type 1 (7/Side) R/L BC1D-56-145
6 Type 2 R/L B455-56-145
7
Rivet, Shield
R/L B455-56-143
8
Stay, Fender
R BC1B-53-280A
L BC1B-54-290A
9
Mudguard
Sedan
USA (Set of 2) 0000-88-450F-F2
Canada R/L N.A.
10
Emblem, Side¶
Hatchback
"GS"
Gray Metallic R/L N.A.
Silver Metallic R/L N.A.
"RS"
Gray Metallic R/L N.A.
Silver Metallic R/L N.A.
"LS"
Gray Metallic R/L N.A.
Silver Metallic R/L N.A.
Sedan
"DX"
Gray Metallic R/L BC4C-51-761-80
Silver Metallic R/L BC4C-51-761-85
"LX"
Gray Metallic R/L BC5A-51-761-80
Silver Metallic R/L BC5A-51-761-85
"ES"
Gray Metallic R/L BD0G-51-761-80
Silver Metallic R/L BD0G-51-761-85
"SE"
Gray Metallic R/L N.A.
Silver Metallic R/L N.A.
11
Hook, Tow
R/L BC1D-53-364A-TT
UNDERHOOD DIMENSIONS
FRONT INNER STRUCTURE
FRONT
1
Support Assy, Radiator
BC1D-53-100D
2
Bar, Upper Tie¶
BC1D-53-150C
3
Bar Assy, Lower ie¶
BC1D-53-16XA
4
Plate, Frame¶ (a)
R BC1D-53-172
L BC1D-54-172
(a) Included w/Lower Tie Bar Assy
5
Support, Upper Tie Bar¶
R BC1D-53-130A
L BC1D-54-131
6
Panel, Side Support¶
R BCYD-53-12X
L BCYD-54-12X
7
Bracket, Bumper¶
R BCYD-53-120
L BCYD-54-120
8
Bracket, Lamp¶
R BC1D-53-12X
L BC1D-54-12X
¶Included w/Radiator Suppor t Assy
9
Support, Hood Latch
BC1D-53-35Z
SIDE
Illustration Located in Next Column
1
Apron Assy
R BC1D-53-200
L BC1D-54-200
2
Wheelhouse Assy¶
R BC1D-53-210D
L BC1D-54-210
3
Reinf, Upper¶ (a)
R BC1D-53-260
L BC1D-54-260
4
Reinf, Lower¶ (a)
R BC1D-53-271
L BC1D-54-271
5
Panel, Apron Front¶ (a)
R BCYD-53-210
L BC1D-54-220
(a) Included w/Wheelhouse Assy
6
Rail Assy, Side¶
95-96 R BC1D-53-300A
L BC1D-54-300B
97-98 R B16A-53-300A
L BC1D-54-300B
7
Brkt, Lower Tie Bar¶ (b)
R BC1D-53-16Y
L BC1D-54-16Y
8
Brkt, Bumper/Frame¶ (b)
R BC1D-53-335
L BC1D-54-335
9
Bolt, Eng Member¶ (b)
R/L B456-53-319
¶Included w/Apron Assy
(b) Included w/Side Rail Assy
10
Bracket, ABS
L B603-54-39ZB
11
Unirail, Front
R BC1D-53-660
L BC1D-54-660
FRONT COMPONENTS
1
Cover, Rad Support
Hatchback N.A.
Sedan BC1D-56-381D
2
Clip, Shield
Hatchback (9) BC1D-56-145
Sedan (10) BC1D-56-145
3
Shield, Engine Side
R BC1D-56-111B
L BC1D-56-121
4
Shield, Lower Front
Hatchback N.A.
Sedan BG1N-56-1ZX
5
Block, Main Fuse
95 BC1F-66-760A
96 BE5M-66-760A
97-98 BG1N-66-760A
AIR BAG SYSTEM
Illustration Located in Next Column
1
Sensor Unit, Air Bag
95 BH2K-57-K30
96-98 B16A-57-K30A
2
Brkt, Sensor
95 BC1M-57-KX0C
96-98 B16A-57-KX0C
3
Module Assy, Driver Air Bag
1995-96 BC1M-57-K00C
1997 BG1N-57-K00A
1998 BG1P-57-K00B
4
Switch, Horn¶
BC1M-57-K0Z
¶Included w/Driver Air Bag Module Assy
5
Clockspring¶
MAZDA 323/PROTEGE 1995-98
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
303
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w/Cruise Control BC5A-66-CS0
w/o Cruise Control BC5E-66-CS0
¶Included w/Combination Switch Assy-listed in Steering
Wheel/Column Section
6
Module, Passenger Air Bag
1995-96
Brown BC1M-57-K7X-90
Gray BC1M-57-K7X-09
1997-98
Brown B21M-57-K70H-90
Gray B21M-57-K70H-09
ABS/BRAKES
1
Sensor, ABS
Front 95 R BC1M-43-70XB
L BC1M-43-73XB
96-97 R BC4C-43-70XB
L BC4C-43-73XB
98 R BC4C-43-70XB
L BC4C-43-73XB
Rear 95 R BC1M-43-71YC
L BC1M-43-72YC
96 R BC4C-43-71YA
L BC4C-43-72YA
97-98 R B21J-43-71Y
L B21J-43-72Y
2
Rotor, ABS Sensor
Front-See Front Drive Axle Section
Rear-See Rear Suspension Section
3
Relay, ABS
1995-96 B02B-67-7K0C
1997-98
Front H430-67-730A
Rear H430-67-720
4
Actuator Assy, ABS
95-96 B01F-43-7A0
97-98 BC4C-43-7A0B
5
Cover, Actuator¶
1995-96 B603-43-7A4
1997-98-Serviced w/ABS Actuator Assy
6
Stud, Mount¶
95-96 GA2G-43-7A7A
97-98 G06T-43-7A7
7
Mount, Rubber¶
95-96 GA2G-43-7A6
97-98 G06T-43-7A6
8
Washe r¶
1995-96 GA2G-43-7A8A
1997-98-Serviced w/ABS Actuator Assy
¶Included w/ABS Actuator Assy
9
Brkt, Actuator
95-96 B603-43-310F
97-98 B16C-43-310B
10
Brace, Actuator
E020-41-35X
11
Computer, ABS
95-96 BC1D-67-650C
97-98 BG1P-67-650A
CRUISE CONTROL SYSTEM
1995-96
1
Actuator Assy
BC1F-66-310A
2
Actuator¶
BC1F-66-314
3
Pipe, Vacuum¶
BC1F-66-361
4
Bracket, Actuator¶
BC1F-66-3A1A
¶Included w/Actuator Assy
5
Cable, Cruise
BC1F-66-31Y
6
Computer, Cruise
1.5L Eng BC1C-66-320D
1.8L Eng BC1F-66-320G
1997-98 1.5L ENG
1
Actuator Assy
BG1L-66-310C
2
Bracket, Actuator Side¶
BG1P-66-3A1B
3
Bracket, Actuator Rear¶
BG1L-66-3A1B
4
Grommet, Actuator¶
KB31-66-3A4
¶Included w/Actuator Assy
5
Cable, Cruise
BG1P-66-31YA
6
Clip, Cable Upper
BG1P-66-3A7A
7
Clip, Cable Lower
D061-61-479
1997-98 1.8L ENG
1
Actuator Assy
BC1F-66-310A
2
Actuator¶
BC1F-66-314
3
Pipe, Vacuum¶
BC1F-66-361
4
Bracket, Actuator¶
BC1F-66-3A1A
¶Included w/Actuator Assy
5
Cable, Cruise
BC1F-66-31Y
6
Computer, Cruise
BC1F-66-320G
WHEEL
STEEL WHEEL
1
Wheel
13x5J"
Black 9965-78-5030
Silver 9965-77-5030
14x5-1/2JJ" 9965-D8-5540
2
Wheel, Spare
9965-18-4040
Cover, Wheel
3 Type 1 95-97 BC1D-37-170B
98 B21H-37-170
4 Type 2 95-96 BC1F-37-170
97-98 B21M-37-170B
5 Type 3 98 B21J-37-170A
6 Type 4 98 BG1N-37-170
7
Cap Assy, Center
95-97 NA53-37-190
98 B21V-37-190
8
Cap, Center¶
B455-37-191
9
Emblem, Cap¶
95-97 GA7C-37-192
98 G14H-37-192
¶Included w/Center Cap Assy
10
Nut, Lug
0603-26-161A
11
Stem, Valve
9963-60-4130
ALUMINUM WHEEL
1
Wheel
9965-F6-5540
2
Cap, Center
95-97 B01C-37-191A
98 B21S-37-190
Nut, Lug
B002-37-160A
Stem, Valve
9963-60-4130
FRONT SUSPENSION
1
Rotor, Brake
1.5L Eng R/L B26Y-33-25XA
1.8L Eng R/L BB7E-33-25XD
2
Nut
R/L GJ21-33-042B
MAZDA 323/PROTEGE 1995-98
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
304
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FRONT SUSPENSION Cont’d
3
Hub Assy
R/L B01A-33-060A
4
Bolt, Hub¶
R/L B01Y-33-062
¶Included w/Hub Assy
5
Bearing
R/L B455-33-047D-MV
6
Ring, Retaining
R/L B21M-33-048
7
Knuckle Assy, Steering
1.5L Eng
w/ABS R B02H-33-020C
L B02H-33-030C
w/o ABS R B01L-33-020B
L B01L-33-030B
1.8L Eng
w/ABS R B01F-33-020C
L B01F-33-030C
w/o ABS R B01A-33-020B
L B01A-33-030B
8
Shield, Splash¶
R B01A-33-261B
L B01A-33-271B
¶Included w/Steering Knuckle Assy
9
Seal, Oil
R/L G304-33-065
10
Rotor, ABS Sensor-See Front Drive Axle Section
11
Caliper, Brake¶
1.5L Eng R B4Y2-33-98ZR
L B4Y2-33-99ZR
1.8L Eng R BRY4-33-98ZR
L BRY4-33-99ZR
¶Remanufactured Parts, Contact Dealer for Core Charge &
Exchange Information
12
Pad, Brake
1.5L Eng B0YW-33-26Z
1.8L Eng B4Y5-33-26Z
13
Hose, Brake
R/L B455-43-980B
14
Strut
1.5L Eng
1995
w/ABS R BC1D-34-700A
L BC1D-34-900A
w/o ABS R BH2M-34-700A
L BH2M-34-900A
1996 R BH2M-34-700A
L BH2M-34-900A
1997-98 R BC1E-34-700F
L BC1E-34-900F
1.8L Eng
1995
w/ABS R BC1F-34-700
L BC1F-34-900
w/o ABS R BH2L-34-700A
L BH2L-34-900A
1996 R BH2L-34-700A
L B17R-34-900
1997-98 R BC1E-34-700F
L BC1E-34-900F
15
Seat, Lower
R/L BC1D-34-0A3A
16
Spring, Coil
1.5L Eng
Man Trans R/L BC1D-34-011
Auto Trans R/L BC1E-34-011
1.8L Eng
Man Trans R/L B01A-34-011
Auto Trans
w/Sunroof R/L BC1G-34-011
w/o Sunroof R/L B01A-34-011
17
Bumper, Bound
R/L B01C-34-111
18
Boot, Dust
R/L BC1D-34-0A5A
19
Gskt, Rubber
R/L B455-34-012
20
Seat, Upper
R/L BC1D-34-340
21
Plate, Bearing
R/L M001-34-38XB
22
Mount, Strut
R/L B01C-34-380
23
Nut
R/L 9YB0-41-202
24
Plate, Adjust
R/L BC1D-34-013
25
Arm Assy, Lower Control
1.5L Eng
1995 R B01A-34-300E
L B01A-34-350E
1996 R B02B-34-300E
L B02B-34-350E
1997-98
13" Wheels R B02B-34-300E
L B02B-34-350E
14" Wheels R BE7B-34-300A
L BE7B-34-350A
1.8L Eng 95-96 R B01A-34-300E
L B01A-34-350E
97-98 R B01A-34-300E
L B01A-34-350E
26
Ball Joint Assy¶
R/L BTDA-34-550
27
Seal, Dust¶ (a)
R/L G030-34-565
(a) Included w/Ball Joint Assy
28
Bushing, Front¶
R/L BC1D-34-470
29
Bushing, Rear¶
1.5L Eng
1995-96 R BC1D-34-46X
L BC1D-34-46Y
1997-98
13" Wheels R BC1D-34-46X
L BC1D-34-46Y
14" Wheels R BC1F-34-46X
L BC1F-34-46Y
1.8L Eng R BC1F-34-46X
L BC1F-34-46Y
¶Included w/Lower Control Arm Assy
30
Crossmember, Suspension
1.5L Eng BC1D-34-800C
1.8L Eng BC6A-34-800B
31
Member, Transverse
1.8L Eng BC1D-34-H90
32
Bar, Stabilizer
Hatchback N.A.
Sedan BC1F-34-15XA
33
Link, Stabilizer
R GA2A-34-150A
L GA2A-34-170A
34
Bushing, Stabilizer
R/L T001-34-152
35
Bushing, Stabilizer Mount
Hatchback R/L N.A.
Sedan R/L BC1D-34-156
36
Brkt, Bushing
R/L BC1D-34-155B
FRONT DRIVE AXLE
1
Shaft Assy, Axle
1.5L Eng
w/ABS
1995
Man Trans R FA08-25-50XR-0C
L F069-25-60XR-0D
Auto Trans R FA08-25-50XR-0C
L F069-25-60XR-0D
1996 R FA08-25-50XR-0C
L F069-25-60XR-0D
1997-98
w/Calif Emission R FA08-25-50XR-0C
L F069-25-60XR-0D
w/o Calif Emission R FZ02-25-40XR-0B
L F069-25-60XR-0D
w/o ABS
1995
Man Trans R F063-25-500R-0E
L F069-25-600R-0D
Auto Trans R F063-25-500R-0E
L F069-25-600R-0D
1996 R F063-25-500R-0E
L F069-25-600R-0D
1997-98
w/Calif Emission R F063-25-500R-0E
L F069-25-600R-0D
w/o Calif Emission R FZ01-25-40XR-0B
L F069-25-600R-0D
1.8L Eng
w/ABS
1995
Man Trans R FA15-25-50XR-0C
L F066-25-60XB
Auto Trans R F066-25-50XR-0C
L F069-25-60XR-0D
1996 R F066-25-50XR-0C
L F069-25-60XR-0D
1997-98 R F066-25-50XR-0C
L F069-25-60XR-0D
w/o ABS
1995
Man Trans R FA14-25-50XR-0C
L F065-25-60XB
Auto Trans R F066-25-500R-0C
L F069-25-600R-0D
1996 R F066-25-500R-0C
L F069-25-600R-0D
1997-98 R F066-25-500R-0C
L F069-25-600R-0D
Rotor, ABS Sensor¶
1.5L Eng R/L BC4C-33-471
1.8L Eng 95 R/L B613-33-471B
96-98 R/L BC4C-33-471
2
Joint Assy, Outer¶
1.5L Eng
w/ABS
1995
Man Trans R FA08-22-510C
L F064-22-610D
Auto Trans R FA08-22-510C
L F071-22-610D
1996 R FA08-22-510C
L F069-22-610C
1997-98
w/Calif Emission R FA08-22-510C
L F079-22-610A
w/o Calif Emission R FA02-22-510E
L F079-22-610A
w/o ABS
1995
Man Trans R FA09-22-510C
L F069-22-610C
Auto Trans R F063-22-510C
L F069-22-610C
1996 R F063-22-510C
L F069-22-610C
1997-98
w/Calif Emission R F063-22-510D
L F069-22-610C
w/o Calif Emission R FA01-22-510E
L F069-22-610C
1.8L Eng
w/ABS
1995
Man Trans R FA14-22-510
L GA06-22-610
Auto Trans R F066-22-510
L FA03-22-610A
1996 R F066-22-510B
L F069-22-610C
1997-98 R F067-22-510A
L F079-22-610A
w/o ABS
1995
Man Trans R FA14-22-510
L GA06-22-610
Auto Trans R F066-22-510
L F069-22-610C
1996 R F067-22-510A
L F069-22-610C
1997-98 R F066-22-510B
L F069-22-610C
3
Boot, Outer¶ (a)
1995
1.5L Eng R/L BS10-V9-050-9U
1.8L Eng R/L BS40-V9-050-9U
1996 R/L BS10-V9-050-9U
1997-98
1.5L Eng
Right
w/Calif Emission
w/ABS BS10-V9-050-9U
w/o ABS FA01-22-530-9U
w/o Calif Emission BS10-V9-050-9U
Left BS10-V9-050-9U
1.8L Eng R/L BS10-V9-050-9U
(a) Included w/Outer Joint Assy
4
Joint Assy, Inner¶
1995
1.5L Eng R F061-22-520
L FZ02-22-520A
1.8L Eng
Man Trans R F065-22-520
L F065-22-620
Auto Trans R F065-22-520
L F068-22-620
1996 R F061-22-520
L FZ02-22-520A
1997-98
w/Calif Emission R F061-22-520
L FZ02-22-520A
w/o Calif Emission R FZ01-22-520
L FZ02-22-520A
5
Boot, Inner¶ (b)
1.5L Eng R/L F061-22-540-9U
1.8L Eng 95 R/L F037-22-540-9U
96-98 R/L F061-22-540-9U
¶Included w/Axle Shaft Assy
(b) Included w/Inner Joint Assy
Damper, Dynamic
1.5L Eng
Man Trans 95-96 R F037-25-411
97-98 R FA01-25-411
6
Shaft Assy, Intermediate
1.5L Eng
Man Trans F055-25-700B
Auto Trans F056-25-700C
1.8L Eng
Man Trans 95 F057-25-700
96-98 FA08-25-700D
Auto Trans F058-25-700C
7
Seal, Dust Inner (c)
95 G560-25-744
96-98 F011-25-744
8
Bearing (c)
95 9960-68-2063
96-98 9960-68-2064
9
Brkt, Shaft Support (c)
1.5L Eng
Man Trans F055-25-741A
Auto Trans F056-25-741A
MAZDA 323/PROTEGE 1995-98
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
305
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1.8L Eng
1995-Serviced w/Intermediate Shaft Assy
1996-98
Man Trans FA08-25-741A
Auto Trans F047-25-741A
10
Seal, Dust Outer (c)
95 G560-25-742
96-98 F011-25-742
(c) Included w/Intermediate Shaft Assy
FRONT STEERING LINKAGE/GEAR
1
Gear Assy, Steering
95-96 BG1N-32-110R-0A
97-98 BG1N-32-110R-0A
2
Pinion¶
95-96 BC1D-32-380A
97-98 BC1D-32-380B
3
Bearing, Pinion¶
B456-32-147
4
Nut, Adjust¶
B456-32-152
5
Plug, Pinion¶
B456-32-151
6
Brace, Gear¶
BC1F-32-188
7
Bracket, Shaft
BH4C-32-175
8
Boot, Rack¶
R/L B456-32-125
9
Rod, Inner Tie¶
95-96 R E016-32-24X
L E016-32-25X
97-98 R B21H-32-24X
L B21H-32-25X
10
Holder, Strg Gear¶
B01A-32-154
11
Rack, Steering¶
95-96 BR71-32-119
97-98 BC1D-32-119
12
Pipe, Return¶
BC1D-32-6G0
13
Pipe, Pressure¶
95-96 BC1D-32-451
97-98 BC1D-32-451A
14
Pipe, Pressure¶
BC1D-32-450
15
Pipe, Return¶
95-96 BC1D-32-481
97-98 BC1D-32-481A
16
Bushing, Mount¶
R B456-32-124
L B595-32-123
17
Brkt, Mount¶
95-96 R/L B456-32-134-3
97-98 R/L B21H-32-134-3
¶Included w/Steering Gear Assy
18
End Assy, Tie Rod
R/L 8AB2-32-280
19
Seal, Dust¶
R/L B455-32-279
¶Included w/Tie Rod End Assy
STEERING PUMP
1
Pump, Steering
B21H-32-650R-0B
2
Brkt, Pump
B25D-32-680
3
Reservoir, Fluid
BC1D-32-690
4
Cap, Reservoir
B01C-32-691
5
Strainer, Fluid
BR71-32-503A
6
Grommet, Mount
GA2B-32-425
7
Pipe, Cooling
1.5L Eng
To 10-1-94 B02B-32-470A
From 10-1-94-Not Applicable
1.8L Eng BC1D-32-470
8
Hose, Cooling Pipe/Reservoir
1.5L Eng
To 10-1-94 BC1D-32-682
From 10-1-94 B02H-32-682
1.8L Eng BC1D-32-682
9
Hose, Return Pipe/Cooling Pipe
1.5L Eng
To 10-1-94 BC1D-32-683
From 10-1-94-Not Applicable
1.8L Eng BC1D-32-683
10
Pipe, Return
95-96 B01C-32-410C
97-98 B01B-32-410
11
Hose, Strg Gear/Return Pipe
BC1D-32-684F
12
Hose, Suction
1.5L Eng BC1D-32-688B
1.8L Eng BC1F-32-688B
13
Hose, Pressure
1.5L Eng 95-96 BG1R-32-490
97-98 BG1R-32-490
1.8L Eng 95-96 BG1N-32-490
97-98 BG1N-32-490
STEERING WHEEL/COLUMN
WHEEL & TRIM
W/AIR BAG
1
Wheel Assy, Steering
w/Cruise Control BC1E-32-980D
w/o Cruise Control BC1D-32-980G
2
Cover, Wheel Base¶
w/Cruise Control BC1E-32-049
w/o Cruise Control BC1D-32-049
3
Switch, Cruise Control¶
BC1E-66-3D1A
¶Included w/Steering Wheel Assy
4
Module, Driver Air Bag-See Air Bag System Section
WHEEL & TRIM
W/O AIR BAG
1
Wheel Assy, Steering
w/Cruise Control N.A.
w/o Cruise Control N.A.
2
Cover, Wheel Base¶
w/Cruise Control N.A.
w/o Cruise Control N.A.
¶Included w/Steering Wheel Assy
3
Cover Assy, Horn
w/Cruise Control N.A.
w/o Cruise Control N.A.
4
Switch, Cruise Control¶
N.A.
¶Included w/Horn Cover Assy
COLUMN
Illustration Located in Next Column
1
Column, Steering
USA 95-96 BC1E-32-100B
97-98 BG1N-32-100A
Canada
w/Air Bag N.A.
w/o Air Bag N.A.
Cover, Steering Column
2 Upper
USA BC1D-60-221A
Canada
w/Air Bag N.A.
w/o Air Bag N.A.
3Lower
USA BC1F-60-230B
Canada
w/Air Bag N.A.
w/o Air Bag N.A.
4
Switch Assy, Combination
w/Air Bag
w/Cruise Control 95-96 BC4A-66-120C
97-98 BG1N-66-120A
w/o Cruise Control 95-96 BC4E-66-120B
97-98 BG1P-66-120A
w/o Air Bag
w/Cruise Control N.A.
w/o Cruise Control N.A.
5
Switch, Light & Turn¶
w/Air Bag BC5E-66-136
w/o Air Bag
w/Cruise Control N.A.
w/o Cruise Control N.A.
6
Switch, Wiper¶
w/Air Bag BC4E-66-135
w/o Air Bag N.A.
7
Lever, Light & Turn Switch¶
w/Air Bag BC5E-66-122
w/o Air Bag N.A.
8
Lever, Wiper Switch¶
w/Air Bag BC5E-66-128
w/o Air Bag N.A.
9
Clockspring¶-See Air Bag System Section
10
Cam, Cancel¶
w/Air Bag GB6H-66-126
w/o Air Bag
w/Cruise Control N.A.
w/o Cruise Control N.A.
11
Spring, Cancel Cam¶
w/Air Bag H384-66-121
w/o Air Bag N.A.
12
Protector¶
w/Air Bag BC5E-66-128
¶Included w/Combination Switch Assy
13
Lock Assy, Ignition
USA
1995-96
Man Trans BG1S-76-290B
Auto Trans BG1R-76-290C
1997
Man Trans BG1S-76-290B
Auto Trans BG1R-76-290C
1998
Man Trans BG1S-76-290B
Auto Trans BG1R-76-290C
Canada
1995-96
w/Air Bag
Man Trans N.A.
Auto Trans N.A.
w/o Air Bag
Man Trans N.A.
Auto Trans N.A.
1997
w/Air Bag
Man Trans N.A.
Auto Trans N.A.
w/o Air Bag
Man Trans N.A.
Auto Trans N.A.
1998 N.A.
14
Switch, Ignition¶
BC1D-66-151B
¶Included w/Ignition Lock Assy
15
Plate, Column
w/Air Bag BC1D-32-21XB
w/o Air Bag-Serviced w/Steering Column
16
Cover, Hole
BC1D-32-211A
ENGINE/TRANS
1.5L ENG
Illustration Located in Next Column
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