Maytag W10199707A User Manual

INSTALLATION INSTRUCTIONS
UNDERCOUNTER DISHWASHER
STAINLESS STEEL GIANT TUB MODELS
INSTRUCTIONS D'INSTALLATION
LAVE-VAISSELLE SOUS PLAN DE TRAVAIL
MODÈLES GÉANTS DE CUVE D’ACIER INOXYDABLE
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table des matières . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table of Contents
You Need to:
Slowly open dishwasher door while someone grasps the rear of the dishwasher. Remove shipping materials, drain hose and lower rack. Close dishwasher door until latched.
Observe all governing codes and ordinances.
Install this dishwasher as specified in these instructions.
Installation should be performed by a qualified service
technician. The dishwasher must be installed to meet all electrical and plumbing national and local codes and ordinances.
Installation Instructions
(cont.)
Make Power Cord Electrical Connection . . . . . . . . . . . . . 12
Determine Cabinet Opening . . . . . . . . . . . . . . . . . . . . . . . 13
Install the Door Handle (on some models) . . . . . . . . . . . 14
Move Dishwasher into Cabinet Opening. . . . . . . . . . . . . 14
Connect to Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connect to Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Make Direct Wire Electrical Connection. . . . . . . . . . . . . . 17
Secure Dishwasher in Cabinet Opening . . . . . . . . . . . . . 19
Complete Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Check Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
If Dishwasher Does Not Operate . . . . . . . . . . . . . . . . . . . 21
Additional Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dishwasher Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools and Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Location Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Drain Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water Supply Requirements. . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Prepare Cabinet OpeningExisting Utilities. . . . . . . . . . . 7
Prepare Cabinet OpeningNew Utilities. . . . . . . . . . . . . . 7
Prepare and Route Water Line . . . . . . . . . . . . . . . . . . . . . . 8
Install Drain Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install Moisture Barrier (on some models) . . . . . . . . . . . 10
Prepare Dishwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2
DISHWASHER SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”
These words mean:
You can be killed or seriously injured if you don't immediately
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
follow instructions.
can be killed or seriously injured if you don't
You instructions.
follow
WARNING
Tip Over Hazard
Do not use dishwasher until completely installed.
Do not push down on open door.
Doing so can result in serious injury or cuts.
Tools and Parts
Gather the recommended tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
All Installations
Tools needed:
Other useful items you may need:
Parts supplied:
Make sure all these parts are included in the literature package.
Parts needed:
INSTALLATION REQUIREMENTS
90° Elbow fitting with 3/8" N.P.T. external threads (the other end must fit your water supply line)
Teflon® tape or pipe joint compound
3
1 1/2" –2" (38.1–5.0 cm) Screw-type clamps (3 max)
Masking or duct tape
Other parts you may also need:
NOTE:
Parts available for purchase in plumbing supply stores. Check local codes. Check existing electrical supply. See Electrical Requirements section. It is recommended that electrical connections be made by a licensed electrical installer.
In addition, for first-time installations
Tools needed:
Parts needed:
Additional parts supplied with certain models only:
Make sure all these parts are included in the package containing literature.
® Teflon is a registered trademark of E.I. Du Pont de Nemours and Company.
*Must be the proper size to connect your household
wiring to 16-gauge wiring in dishwasher
Pliers
Phillips screwdriver
5/16" and 1/4" nut drivers or hex sockets
Measuring tape or ruler
10" adjustable wrench that opens to 1 1/8" (2.9 cm)
Hammer
Flat-blade screwdriver
Utility knife
UL listed or CSA approved twist-on wire connectors*
Small level
5/8" open-end wrench
Sand paper
Cordless drill with 1/2 and 1 1/2" hole saw bits
Copper tubing (3/8" O.D. suggested) or flexible braided water supply line
", 3/4"
Small
tubing cutter
See Electrical Requirements section For Direct Wire:
use UL listed or CSA approved strain relief to fit 7/8
" (2.2 cm)
hole
Wire stripper
For Power Supply Cord: use UL listed power supply cord kit
Part Number 4317824 marked for use with dishwasher
Flashlight
Shallow pan
2 - Drain hose clamps (1 large and 1 small)
Silver
Green
Bath towel
Wood block
Drain hose
2 - #10 x 1/2" Phillips-head screws
Bottom sound pad (located in lower rack)
Moisture barrier tape
4
Location Requirements
Grounded electrical supply required. Do not run drain lines, water lines or electrical wiring where
they can interfere with or contact dishwasher motor or legs. The location where the dishwasher will be installed must
provide clearance between motor and flooring. Motor should not touch the floor.
Do not install dishwasher over carpeted flooring. Avoid damage from freezing to the dishwasher and water
lines leading to the dishwasher. Damage from freezing is not covered by the warranty.
A side panel kit is available from your dealer for installing your dishwasher at the end of your cabinetry.
A moisture barrier accessory (Part Number 4396277) is available from your dealer for installing underneath the countertop. Call 1-800-688-9900 to order.
Check location where dishwasher will be installed. The location must provide:
easy access to water, electricity and drain.
convenient access for loading and unloading dishes.
Corner locations require a 2" (5.1 cm) minimum clearance between the side of the dishwasher door and the wall or cabinet.
square opening for proper operation and appearance.
cabinet front perpendicular to floor.
level floor. (If floor at front of opening is not level with
floor at rear of opening, shims may be needed to level dishwasher.)
Helpful Tip: Be sure to accurately measure dimensions and ensure dishwasher is level if the floor in the dishwasher opening is uneven (example: Flooring extends only partway into opening).
NOTE: To avoid shifting during dishwasher operation, shims must be securely attached to the floor.
If dishwasher will be left unused for a period of time or in a location where it may be subject to freezing, have it winterized by authorized service personnel.
Make sure pipes, wires and drain hose are within the shaded area shown in the Product and Cabinet Opening Dimensions section.
Product and Cabinet Opening Dimensions
NOTE: Shaded areas of cabinet walls show where utility connections may be installed.
*Measured from the lowest point on the
underside of countertop. May be reduced to 33 7/8" (86 cm) by removing wheels from dishwasher.
**Minimum, measured from narrowest point of
opening.
5
33 7/8
(86 cm) min
"
with wheels
removed
"
25 1/4
(64.1 cm)
"
24-1/2
(62.2 cm)
.
23 7/8
(60.6 cm)
"
"
3/4
(1.9 cm)*
*Insulation may be compressed (not used on all models)
"
21
(53.3 cm)
"
34
(86.4 cm)
min*
"
24
(61 cm)
Check that all surfaces have no protrusions that would prohibit dishwasher installation.
6 3/4
(17.2 cm)
"
"
4
(10.2 cm)
"
3
(7.6 cm)
1 3/4
(4.4 cm)
2 1/2
(6.4 cm)
"
"
24
(61 cm)**
10 1/2
(26.7 cm)
6 1/4
(15.9 cm)
"
"
"
C
lear
Are a
"
2
(5.1 cm)
1 3/4
(4.4 cm)
"
Drain Requirements
A new drain hose is supplied with your dishwasher. If drain hose is not long enough, use a new drain hose with a maximum length of 12 (3.7 m) (Part Number
3385556) that meets all current AHAM/IAPMO test standards, is resistant to heat and detergent, and fits the 1" (2.5 cm) drain connector of the dishwasher.
Make sure to connect drain hose to waste tee or disposer inlet above drain trap in house plumbing and 20" (50.8 cm) minimum above the floor. It is recommended that the drain hose either be looped up and securely fastened to the underside of the counter, or be connected to an air gap.
Make sure to use an air gap if the drain hose is connected to house plumbing lower than 20" (50.8 cm) above subfloor or floor.
Use 1/2" minimum I.D. drain line fittings.
If required, the air gap should be installed in accordance
with the air gap installation instructions. When you are connecting the air gap a rubber hose (not provided) will be needed to connect to the waste tee or disposer inlet.
Water Supply Requirements
A hot water line with 20-120 psi (138-862 kPa) water
pressure can be verified by a licensed plumber.
120°F (49°C) water at dishwasher.
3/8" O.D. copper tubing with compression fitting or
flexible braided water supply line (Part Number 4396897RP)
NOTE:
1/2" minimum plastic tubing is not recommended.
A 90° elbow with 3/8" N.P.T. external pipe threads on one
end.
Do not solder within 6" (15.2 cm) from water inlet valve.
Use of air gap
Air gap
Electrical Requirements
Be sure that the electrical connection and wire size are adequate and in conformance with the National Electrical Code, ANSI/NFPA 70 - latest edition and all local codes and ordinances.
A copy of the above code standards can be obtained from: National Fire Protection Association One Batterymarch Park Quincy, MA 02269
You must have:
120-volt, 60 Hz, AC-only, 15 or 20 amp, fused electrical supply.
copper wire only.
We recommend:
a time-delay fuse or circuit breaker.
a separate circuit.
If connecting dishwasher with a power supply cord:
Use UL listed power supply cord kit (Part No. 4317824) marked for use with dishwasher.
Power supply cord must plug into a grounded 3 prong outlet, located in the cabinet next to the dishwasher opening. Outlet must meet all local codes and ordinances.
If connecting dishwasher with direct wiring:
Use flexible, armored
or nonmetallic sheathed, copper wire with grounding wire that meets the wiring requirements for your home and local codes and ordinances.
Use a UL listed or CSA approved strain relief.
6
7
Pref rred location
Optional location
Drill a 1 1/2" (3.8 cm) hole in cabinet side or rear. See product and cabinet opening dimensions.
NOTE: A grounded 3 prong outlet is required inside a cabinet next to the dishwasher cabinet opening.
WARNING
Disconnect electrical power at the fuse box or circuit breaker box before installing dishwasher.
Failure to do so can result in death or electrical shock.
Electrical Shock Hazard
Water line
Cable
Do you already have utility hookups?
3
Existing utility hookups No existing utility hookups
Yes —Follow instructions in the Prepare Cabinet
OpeningExisting Utilities section.
No —Follow instructions in the Prepare Cabinet
OpeningNew Utilities section.
INSTALLATION INSTRUCTIONS
Prepare Cabinet OpeningNew Utilities
What type of electrical connection will you use?
Power Supply Cord: Follow Option A instructions
Direct Wire: Follow Option B instructions
Prepare and route the electrical supply
Option A, Power Supply Cord:
If the water line and the cable extend to the locations shown, proceed to the Install Drain Hose section. If they do not reach far enough, follow the instructions in the Prepare Cabinet OpeningNew Utilities section.
Prepare Cabinet OpeningExisting Utilities
Disconnect power
1
Disconnect electrical power at the fuse box or circuit breaker box before installing dishwasher.
Check water and electrical
1
placement
Water line
(15.2 cm)
6
Cable
2
Power Supply Cord-Drill hole
1
Optional location
Optional location
Pref rred location
Preferred location
1 1/2
(3.8 cm)
6
(15.2 cm)
Direct Wire–Route cable
Route cable from power supply through cabinet hole (cable must extend to the right front side of cabinet opening). Tape cable to the floor in area shown. This will prohibit cable from moving when dishwasher is moved into cabinet opening.
Wood
cabinet
Metal
cabinet
Power Supply Cord–Prepare hole
2
Wood cabinet: Sand the hole until smooth. Metal cabinet: Cover hole with grommet included with
power supply cord kit.
Preferred locations
Optional locations
Drill a 1/2" (1.3 cm) hole in the cabinet side or rear.
Helpful Tip: Routing the water line through the left side of cabinet opening will make water connection easier.
Hot water line
2
Measure water supply line
Measure overall length of copper tubing or flexible braided water supply line. Attach to the hot water line using a connection configuration that is in compliance with local codes and ordinances. The water line to the dishwasher should have a manual shutoff valve.
Prepare and Route Water Line
Preferred location
Drill a 3/4" (1.9 cm) hole in right-hand cabinet side or rear. See product and cabinet opening dimensions.
Wood
cabinet
Metal
cabinet
Direct Wire–Prepare hole
2
Wood cabinet: Sand the hole until smooth. Metal cabinet: Cover hole with grommet (Part Number
302797 - not provided).
Helpful Tip: Wiring the dishwasher will be easier if you route the cable into the cabinet opening from the right-hand side.
Option B, Direct Wire:
8
3
Direct Wire–Drill hole
1
Optional location
Preferred location
Preferred location
3/4
(1.9 cm)
Drill hole
1
Preferred locations
Preferred locations
Optional locations
Optional locations
1/2
(1.3 cm)
9
Slowly turn water shutoff valve to ON position. Flush water into a shallow pan until clear to get rid of particles that could clog the inlet valve. Turn shutoff valve to OFF position.
If needed, drill a 1 1/2" (3.8 cm) diameter hole in cabinet wall or side of the opening closest to the sink.
Connect drain hose to waste tee or waste disposer using one of the following options:
Option A, Waste disposer – no air gap
Option B, No waste disposer – no air gap
Option C, Waste disposer – with air gap
Option D, No waste disposer – with air gap
Connect drain hose
3
Install Drain Hose
IMPORTANT: Always use a new drain hose. Check local codes to determine if an air gap is required.
Drain trap
Disposer inlet
1. Using a hammer and screwdriver, knock plug into disposer.
2. Use needle nose pliers to remove plug.
3. Attach drain hose to disposer inlet with large silver drain hose clamp (provided). Use pliers to squeeze clamp open and move into position.
1
3
2
Option A, Waste disposer – no air gap
Route drain hose as shown through hole in cabinet to the front center of opening where drain connection will be made. Tape drain hose to the floor in area shown. This will prohibit it from moving when dishwasher is moved into cabinet opening.
IMPORTANT: The drain hose connection of the disposer or a waste tee must be made before the drain trap and at least 20" (50.8 cm) above the floor where the dishwasher will be installed.
Helpful Tip: To reduce vibration of the hose, keep the hose away from the floor.
Route water supply line
Slowly route water supply line through hole in cabinet. (If using copper tubing, it will bend and kink easily, so be gentle.) It should be far enough into the cabinet opening to connect it to the dishwasher inlet on the front left side of the dishwasher.
3
Flush water supply line
4
Route drain hose
2
Drain hose
Drill hole
1
Waste disposer – no air gap
Disposer inlet
Drain trap
Large silver
drain hose clamp
Drain hose
1 1/2
(3.8 cm)
Air gap
Large silver drain
hose clamp
(provided)
Drain trap
Air gap
Large silver drain
hose clamp
Drain hose
Drain trap
Rubber hose
connector
Screw-type clamps
Screw-type clampsScrew-type clamps
Waste tee
Waste tee
No waste disposer – with air gap
1. Connect black end of drain hose to air gap and cut if needed. (Do not cut ribbed section.)
2. Attach drain hose to air gap with large silver drain hose clamp (provided). Use pliers to squeeze clamp open and move into position. If the drain hose was cut, use a 1 1/2" to 2" (3.8 to 5 cm) screw-type clamp (not provided).
3. Use a rubber hose (not provided) with screw-type clamps (not provided) to connect from waste tee to air gap.
Air gap
Large silver drain
hose clamp
(provided)
Disposer inlet
Air gap
Large silver drain
hose clamp
Drain hose
Drain trap
Rubber hose
connector
Disposer inlet
Waste disposer – with air gap
Screw-type clampsScrew-type clampsScrew-type clamps
Option C, Waste disposer – with air gap
Option D, No waste disposer – with air gap
Screw-type
clamp
Drain trap
Large silver
drain hose clamp
Drain hose
Drain trap
Waste tee
Waste tee
No waste disposer – no air gap
Waste tee
1. Connect black end of of drain hose to waste tee and cut if needed. (Do not cut ribbed section.)
2. Attach black end of drain hose to waste tee with a large silver drain hose clamp (provided). Use pliers to squeeze clamp open and move into position. If the drain hose was cut, use a 1 1/2" to 2" (3.8 to 5 cm) screw-type clamp (not provided).
Option B, No waste disposer – no air gap
1. Using a hammer and screwdriver, knock plug into disposer.
2. Use needle nose pliers to remove plug.
3. Connect black end of drain hose to air gap and cut if needed. (Do not cut ribbed section.)
4. Attach drain hose to air gap with large silver drain hose clamp (provided). Use pliers to squeeze clamp open and move into position. If the drain hose was cut, use a 1 1/2" to 2" (3.8 to 5 cm) screw-type clamp (not provided).
5. Use a rubber hose (not provided) with screw-type clamps (not provided) to connect from air gap to disposer inlet.
1. Make sure the area under the cabinet is clean and dry for installation of the moisture barrier.
2. Remove the backing of the moisture barrier and apply to underside of the countertop along the front edge of the counter.
Install moisture barrier (on some models)
10
Black end
1
2
1
2
3
Black end
Install moisture barrier (on some models)
1
2
Black end
3
4
5
Moisture
barrier
11
Apply Teflon®tape or pipe joint compound to 90˚ elbow fitting (not provided). Wrap tape around coarse threads two to four times to prohibit leaks.
Remove terminal box cover
5
Using a 1/4" hex head socket, nut driver or Phillips screwdriver, remove terminal box cover. Retain for later use.
Connect 90° elbow fitting to water inlet valve. Using a wrench, tighten elbow until snug, and be sure that it faces to the rear.
Excessive Weight Hazard
Use two or more people to move and install dishwasher.
Failure to do so can result in back or other injury.
WARNING
WARNING
Tip Over Hazard
Do not use dishwasher until completely installed.
Do not push down on open door.
Doing so can result in serious injury or cuts.
Prepare Dishwasher
Helpful Tip: Place cardboard under dishwasher until installed in cabinet opening to avoid damaging floor covering. Do not use door panel as a work table without first covering with a towel to avoid scratching the door panel.
Using two or more people, grasp sides of dishwasher door frame and place dishwasher on its back.
Using a 1/4" hex head socket, nut driver or Phillips screwdriver, remove two screws attaching access panel and lower panel to dishwasher. Do not remove tech sheet from access panel.
Apply Teflon
3
®
tape
or pipe joint compound
Coarse threads Coarse threads
Connect 90° elbow fitting to
4
water inlet valve
Put dishwasher on its back
1
Remove panels
2
6
Install a UL listed or CSA approved strain relief. Make sure screwheads are facing to the left when tightening conduit nut. The strain relief may be provided with the power supply cord kit.
Option A, Power Supply Cord:
Route cord so that it does not touch dishwasher motor to lower part of dishwasher tub. Pull cord through strain relief in terminal bow. Take notice when installing or removing the dishwasher in order to reduce the chance of damaging the power supply cord.
Select UL listed or CSA approved twist-on wire connectors (included with power supply cord kit) rated to connect your household wiring to 16-gauge dishwasher wiring.
WARNING
Electrical Shock Hazard
Electrically ground dishwasher.
Connect ground wire to green ground connector in terminal box.
Do not use an extension cord.
Failure to follow these instructions can result in death, fire, or electrical shock.
Remove the green grounding screw and place through the ring terminal of the green ground wire. Reattach and tighten the green screw.
NOTE: Do not pre-twist stranded wire. Twist on wire connector. Gently tug on wires to be sure both are secured.
Connect wires black to black and white to white, using UL listed or CSA approved twist-on wire connectors (included with power supply cord kit).
Make Power Supply Cord Connection
12
What type of electrical connection will you use?
Power Supply Cord: Follow Option A instructions
Direct Wire: Follow Option B instructions
Power CordRoute cord
1
into terminal box
Power Supply Cord
2
Connect ground wire
Ground
wire
Power CordConnect
3
Ground
wire
Washer
Ground
connector
remaining wires
13
Wiring configuration
If needed, see website for animated representation of this step. Visit www.maytag.com under FAQ tab.
Tighten strain relief screws to secure cord.
4
Place wires inside terminal box. Insert tabs on left side of cover. Make sure wires are tucked inside box. Close cover ensuring wires are not pinched. Use 1/4" nut driver and previously removed screw to secure cover.
NOTE: Do not plug into outlet until instructed to do so.
Power Cord—Reinstall terminal box cover
5
Measure height of cabinet opening from underside of countertop to floor where dishwasher will be installed (you will need to measure the lowest point on the underside of the countertop and the highest point on the floor). Refer to “Dishwasher Height Adjustment Chart” for wheel position and the number of turns needed.
Determine Cabinet Opening
NOTE: If the minimum cabinet opening height is less than 34"(86.4 cm), the rear wheels can be removed for additional clearance. This will allow the dishwasher to fit into a 33 7/8" (86 cm) high cabinet opening, but the dishwasher will be more difficult to move. (Measurements are approximate. Wheels and legs are preset at the factory for 34 1/2" [87.6 cm].)
Turn both leveler legs to the same height. Put wheels in the required position determined from “Dishwasher Height Adjustment Chart.
1 2 3
wheel
Power supply wire:
white
black
ground wire
Terminal box wire: white black ground connector
Measure cabinet opening
1
Dishwasher Height Adjustment Chart
Cabinet
opening height
Wheel
position
Number of turns
on front leg
33 7/8" (86.0 cm) remove All the way up
34" (86.4 cm) 1 10
34 1/4" (87 cm) 2 5
34 1/2" (87.6 cm) 3 0
Adjust wheels and legs
2
Built-up floors (Kitchen floor height is higher than cabinet opening.) Example: Kitchen floor tile does not extend into cabinet opening. Add shims as needed in the area shown to bring the dishwasher up to 34" (86.4 cm) below the countertop.
NOTE: Shims must be securely attached to floor to avoid movement when the dishwasher is in use.
2-3/4”
(7
cm)
4”
(10.1 cm
)
2”
(5 cm
)
Built-up FloorsAdd
Move Dishwasher into Cabinet Opening
Using two or more people, stand dishwasher upright.
NOTE: Do not install kickplate until instructed.
IMPORTANT: Double-check correct placement of utilities.
Grasp the sides of the dishwasher at the edges of the door panel. Tilt dishwasher backward on wheels and move dishwasher close to cabinet opening.
NOTE: Do not push on the front of the panel or on the console – they may dent.
Helpful Tip: Temporarily tape utilities to the floor in the locations shown to prohibit them from moving when dishwasher is moved into the cabinet opening.
14
IMPORTANT: Do not scratch the front panel during this
procedure.
Remove the door handle and hardware bag containing the setscrews and Allen wrench from the cardboard box. Start setscrews in handle. Place handle on mounting studs with the setscrews facing down. Push the door handle tightly against the door. Insert the short end of the Allen wrench into the setscrews. Tighten the setscrews 1/4 turn past snug.
Mounting stud
Mounting stud
Handle
Allen wrench
Setscrew (inside of door handle standoff)
Install door handle
Install the Door Handle (on some models)
3
shims as needed
WARNING
Excessive Weight Hazard
Use two or more people to move and install dishwasher.
Failure to do so can result in back or other injury.
Stand dishwasher upright
1
Move dishwasher close to
2
cabinet opening
Drain hose
Water
line
Cable
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