Maytag PYG4557AWW Installation Guide

Page 1
INSTALLATIONINSTRUCTIONS
GAS
AUTOMATICDRYER
PLEASE READ ALL INSTALLATIONINSTRUCTIONSAND REQUIREMENTS BEFORE INSTALLING
WARNING : For your safety the information in this _, ATTENTION : Pourvotre securite, suivre les indica- manual must be followed to minimize the risk of fire or tions donnees dans ce manuelafin de reduire les risques explosionor to preventpropertydamage,personalinjuryor d'incendieou d'explosionet d'eviter dommages materiels,
loss of life. blessureset deces.
and liquids in the vicinityof this or anyotherappfiance, duits et vapeurs inflammables A proximit6 de cette
WHATTO DO IFYOU SMELLGAS
Donot try to light any appliance. N'allumeraucun appareil.
Do not touchany electrical switch;do notuse any Ne toucheraucun commutateur6}etrique;ne pas utilis- phone in your building, er le tel6phone dans votre maisonou votreimmeuble.
Clearthe room, buildingor area of all occupants. Fairesortir tousles occupantsde la piece,du Iogement
Immediately call your gas supplier from a neighbor's phone.Followthe gas supplier'sinstructions. Appeler la compagnie de gas imm#diatement en util-
If you cannot reach your gas supplier, call the fire la compagniede gaz. department. En cas d'impossibilit6de joindre la compagniede gaz,
Installationand service must be performed by a qualified appelerles pompiers. installer,service agency or the gas supplier. Le montage et les reparationsdoivent _trefaits par un
FOR YOUR SAFETY AND THE PROPER OPERATION OF YOUR NEW DRYER,THE DRYER MUST BE INSTALLEDIN
ACCORDANCEWITH ALL THE INSTALLATIONREQUIRE- MENTS. - TOOLS REQUIRED -
All literatureshouldbe removedfrom inside dryerand savedfor W'DRIVER PUTTY KNIFE future reference. PIPEWRENCH OR PIPE SEALCOMPOUND
NOTE: DO NOT RAISE OR LOWER THE DRYER BY THE BACKGUARD.
secheuseou de tout autre appareil 61ectrom6nager. QUEFAIRE S'ILY A UNE ODEUR DE GAZ
ou immeuble,ou de la vicinit&
isant le telephone d'unvoisin. SuivreLesinstructionsde
technicienqualifie, un prestatairede servicesou la com- pagnie de gaz.
SCREWDRIVER
ADJUSTABLEWRENCH DUCTTAPE
BACKGUARD
1, Toremovethe corrugatedcratebase,place yourfoot on the
base close to a levelingfoot. Pushing downfirmly with your
REMOVE BRIPPING MATERIALS /
foot, tilt thedryer awayfrom you.
2. Repeat process with all leveling feet (4). Remove excess
3. Remove film covering backguard for shipping purposes. Wipeclean of fingerprints. I
baseby hand. _i _
GASCONNECTIONS II
Requirements.EQUIPPEDFOR NATURALGAS.FOR LP GAS INSTALLATIONSEE PAGE2, LEVELING
The dryermust be installed in accordance with the Installation _____ _
P/N 53-3498 BASE FOR LEVERAGE
CORRUGATED CRATE PLACE FOOT
1
FOOT
Page 2
PLEASE READ All Installation Instructions and Requirements Before Installing.
GENERAL INFORMATION INSTALLATION IN RESIDENTIAL GARAGE
It is recommended that a qualified service technician install Flammable Vapors - Vapors from spilled gasoline can be your dryer, ignited by a clothes dryer, a water heater, or other non-
sealed gas heating appliance. The National Fuel Gas Code
Unless otherwise indicated onthe nameplate (located inside ANSI Z223.1 and Canadian Code CAN 1-B149 requires that the door) this dryer is equippedfor use with natural gas. If LP a gas appliance when installed in a residential garage be
gas is used,the proper conversion kit must be installed elevated so that the burner and the ignition device of the by the dealer or distributor. The dryer installation should burnerare a minimumof 18 inchesabove the floor.Tosatis-
be performed by a qualifiedpersonfamiliar withthe precau- fy this requirementthe dryer mustbe installed withthe base tionsrequiredand withlocal codes, at lease 14 in.abovethe floor.In addition,the dryer mustbe
Toobtain replacement parts contact any factory authorized cres. dealer.
located or protectedto prevent damage from movingvehi-
FOR MAXIMUM SAFETY, INSTALLATION OF CLOTHES DRYERS IN GARAGES SHOULD BE AVOIDED.
LOCATION
ELECTRICAL CONNECTION
This clothes dryer is designed so that it can be installedin
most locations in the home. The dryer may even be installed DO NOT USE AN EXTENSION CORD.
in an unheated indoor location, such as a utility room or building. However, with models having automatic dry cycles, The dryer is designed for 120 volt, 60 HZAC current and will
WHEN THE ROOM TEMPERATURE DROPS BELOW 50 not operate on direct current or 50 HZ supplies. DEG. F. OR 10 DEG. C. THE AUTOMATIC CYCLE MAY
NOT SHUT OFF. USE TIMED DRY CYCLE (HEAT NOT It is recommended that a separate circuit be provided from FLUFF) IF AVAILABLE ONYOUR MODEL. the main entrance panel to the dryer receptacle. The wiring
should be done by a qualified person in conformance with
DO NOT INSTALLTHE DRYERON A CARPETED FLOOR. localcodes. The circuit must be protected with a 15 amp time DO NOT INSTALL OR STORE THE DRYER WHERE IT
MAY BE EXPOSED TO THE WEATHER OR DRIPPING A wiring diagram is located behind backguard shield. WATER.If it is ever exposed to water, have a qualified tech-
nician check it before using. Clearances of 0 in. between GROUNDING combustible construction and the front, sides, back and
exhaust duct are permissible. The dryer, when installed, must be electrically grounded in
THE INSTALLATIONMUST BE MADE WITH ADEQUATE codes, with the latest revision of the National Electrical CLEARANCE TO PERMIT SERVICING. Code. ANSI/NFPA No. 70 and the Canadian Electrical Code
Inordinary installations enough air will be available for prop-
er operation of the gas burner. However, if the dryer is This dryer is equipped with a three-prong plug on the power installed in a mobile home, a closet ora tightly sealed room, supply cord, which must be plugged into a properly ground- provisions should be made for at least 18 square inches of ed three-prong wall receptacle for your protection against ventilation area.Air openings measuring a minimum 3 in. by possible shock hazard. Where the proper receptacle is not 3 in. should be provided at the top and bottom of the closet installed, we strongly recommend that properly grounded
door. Ordinarily, Iouvered doors will satisfy the ventilation three-prong wall receptacle be instalred by a qualified elec-
requirements. Dryers installed in a bedroom, bathroom, or trician in accordance with the National Electrical Code,
closet must be exhausted outdoors. Canadian Electrical Code, and local codes and ordinances.
delay fuse or circuit breaker.
accordance with local codes, or in the absence of local
C.22.1 Part 1.
FIREHAZARD
DO NOT ALLOW STORAGEOR ANY OTHER MATERI- TYPEWALLRECEPTACLES.
ALSTOOBSTRUCT VENTILATIONOPENINGS. NO OTHER FUEL-BURNINGAPPLIANCE SHOULD BE
INSTALLEDIN THE SAME ROOM OR CLOSET AS THE DRYER.
GROUNDING PLUG
POWER SUPPLY CORD-
THREE PRONG _ _
APPROVED GROUNDING
Page 3
GAS CONNECTIONS GAS SUPPLY PRESSURE TESTING
THE INSTALLATION MUST CONFORM WITH LOCAL CODES or in the absence of local codes, with the latest disconnected from the gas supply piping system at the inlet gas
revision of the National Fuel Gas Code, ANSI Z223.1 or pipeconnection.
CAN1-B149.
The gas inlet connection at the rear of the dryer is equipped must be isolated from the gas supply piping system by closing with a 3/8"- 18 N.S. pipe thread. The supply line must be ' the manual shut-off valve.
black rigid pipe (pipe size should be increased for runs longer than 20 feet). If local codes permit, it is recommended GAS VALVE INLET PRESSURE TESTING
that the dryer be connected to the gas supply with approved Manifold pressure is preset to 3'/, inch W.C. and does not semi-rigid metal tubing and listed connectors not over 6 feet require adjustment. A 1/8NPT plugged pressure tap is avaiF long. able in the gas valve body for test. To check the pressure pro-
_i_CAUTION: Moderate pressure is all that is required to make a tight joint. Do not use excessive force as damage to the valve may occur, b) Raise the top of the dryer as shown in FIG. #2, page 5.
A '/8" NPT plugged tapping, accessible for test gauge con- corners of the front panel disconnecting the door switch wires nection, must be installed upstream of the gas supply con- and hinging the front panel outward then lifting up.
nection to the dryer. This work must be done by a qualified d) Be sure the manual valve is off.
person, e) Remove the plug and install pressure tap.
Use an approved pipe seal compound that is resistant to L.P. f) Route pressure hose downward past the front of the base
gas on all pipe thread connections, between front panel hinges.
The National Fuel Gas Code, ANSI Z223.1 or CAN1-B149, g) Re-install front panel over pressure tap hose. requires that an acceptable, approved manual gas shut h) Connect the gauge, turn manualvalve on the supply pipe, check
off valve be installed within 6 feet of the dryer, with dryer in operation.
To gain access to main gas valve, remove front panel (see Step SHUTDOWN INSTRUCTIONS
#1 thru 3) under Bottom Exhausting, Page 5.) To shutdown the dryer either turn timer to off position or open
CHECK ALL CONNECTIONS FOR LEAKS WITH SOAP AND Valve to OFE Unplug Dryer, WATER. BEFORE OPERATING YOUR DRYER READ ALL SAFETY
DO NOT PURGE GAS LINE PRECAUTIONS LISTED IN THE OPERATING INSTRUC- AUTOMATIC IGNITION
This dryer is equipped with an automatic ignition system which does not require a manual lighting procedure. Start the dryer and the system should purge itself and ignite. IMPORTANT SAFETY NOTICE AND WARNING
When starting the dryer you may hear the gas ignite. This sound The California Safe Drinking Water and Toxic Enforcement is normal and should be no cause for alarm. Act of 1986 (Proposition 65) requires the Governor of
TURN OFF GAS AND UNPLUG BEFORE CONTINUING California to publish a list of substances known to the INSTALLATION. State of California to cause cancer or reproductive harm,
BURNER ADJUSTMENT exposures to such substances. No gas adjustment is necessary at normal altitudes since the
gas flow is controlled by a fixed-sized orifice for the main burn- Users of this appliance are hereby warned that the burn- er. For altitudes above 2,000 feet, the input must be reduced by ing of gas can result in low-level exposure to some of the 4% for each 1,000 feet above sea level, in some locations the listed substances, including benzene, formaldehyde and
gas utility has reduced the B.T.U. content of the gas to provide soot, due primarily to the incomplete combustion of natur- this compensation. In other locations, the burner orifice must be al gas or liquid petroleum (LP) fuels. Exhaust ducts should
changed. Consult your dealer or local gas utility for further infor- be kept free of obstructions and properly exhausted dry- marion, ers will minimize exposure.
Pressure testing of the Gas Supply Piping System: t. Test pressure in excess of _ psig (3.45 KPA).The dryer must be
2. Testpressures equal to or less than _ psig (3.45 KPA).The dryer
ceed as follows:
a) Disconnect electric cord.
c) Remove the front panel by removing two screws inside the top
the door then turn timer to off position. Turn Manual Gas Shut Off
TIONS.
and requires business to warn customers of potential
Page 4
1. LEVELING 2. STABILITY 3. SERVICE CONNECTION
COVERPLATE--
WITHHANDS
FOOT LEVELAND
Set all leveling feet at same height. A Placedryer in the location where it will GASINLET_ minimum of '/_"clearance between the be used. Check, by rocking dryer with
machine and the floor is recommend- hands on opposite corners, that all There are three (3) service connec- ed. Adjust to match the height of your four (4) feet are in firm contact with the tions to your dryer, all located on the
washer, floor. If it rocks, adjust as needed, back.
TO CHECKIF
STABLE
ROCKDRYER >_
w _' DRYERVENTPIPE
/
4. GAS CONNECTION 5. EXHAUST VENTING 6. OUTSIDE WALL
(DONOTPURGEGASLINE)
PLUGGEDTAPPING
/I \ GAS
1/8-INCHNPT l _ -I
_H / VALVE
\ SRUT-OF
GAS INLET
PIPECONNECTION GAS SUPPLY
LINE /
OUTSIDEEXHAUST/
VENT
_lb Check all connections for leaks. Attach dryer vent pipe to outside Coat the threads with pipe seal com-
pound, then connect the gas supply ALL GAS DRYERS MUST BE should fit over dryer vent pipe to avoid line to the gas inlet on the dryer. VENTED TO THE OUTDOORS. catching lint. Tape all joints with heat
OUTSIDEWALL
exhaust vent. Outside exhaust vent
duct tape.
6A. BASEMENT WALL 6B. FLOOR EXHAUSTING
BASEMENTWINDOW_.90° ELBOW4" DIA.
llll H I/
WALL
! BASEMENT
S E -_
t -
In basements, the exhaust can be ele-
vated by installing elbows to raise the used. If not possible, the dryer may be vent hood above the ground level, trated later in this manual.
_ _ ..o 90° ELBOW /
Ifspace permits, a 4"dia. elbow point-
ed downward through the floor may be exhausted through the bottom as illus-
Page 5
EXHAUSTVENTING RECUIREVENTS
ALL GAS DRYERS MUST BE VENTED OUTDOORS
FIRE HAZARD Numberof
NEVER CONNECT EXHAUST INTO ANY GAS VENT, 90°Turns IX, I% DUCT, CHIMNEY, WALL, CEILING, A'R'IC, CON- at least4ff. FINED OR CONCEALED SPACE, BEDROOM, BATH- ofStraightRun -.-P[4" I_ ""_12_"1"_-
ROOM, CLOSET, OR UNDER A BUILDING. OPENING OPENING NEVER USE PLASTIC OR OTHER COMBUSTIBLE
DUCTWORK. 1 35feet 20feet MULTIPLE INSTALLATIONS REQUIRE INDIVIDUAL
EXHAUST SYSTEMS. BOTTOM EXHAUSTING DRYERS INSTALLED IN A MANUFACTURED If space permits behindthe dryer,a 4"elbow pointed down-
(MOBILE) HOME MUST BE VENTED OUTDOORS. ward may be used to pass the exhaust system through the PERIODICALLYCLEAN LINT FROM VENT SYSTEM. through the bottomas illustratedin FIG. #4. When exhaust-
CLEAN FREQUENTLYIF USING MAXIMUM LENGTH ingin this manner,the installationshould be made accord- OF VENT. ingto the followingsteps:
Exhaustingcanbe accomplisheddirectlyfrom the rear ofthe 2. Raise the topof the dryer by pressing in with a puttyknife
cabinet, through right side of the cabinet, or downward on the top panel retainingclips.See FIG. #2.
throughthe cabinet base. If yourexistingductworkis plastic,
Separatedby --_ --
0 45feet 30feet
2 25feet 10feet
floor. If this is not possible, the dryer may be exhausted
1. Disconnectelectriccord.
VENTHOODTYPE
k k
four inch diameter galvanized or aluminum pipe should be PPROX.4"
nonmetal, or combustible, replace it with METAL. Standard \ I f_ _-A/'/_/q'__ used. DO NOT use any pipe which may be susceptible to FIG. #2 4J_/'_
rustor COMBUSTION. Toavoid catching lint the crippled end
of each pipe section should face awayfrom thedryer. Do not \
use screws or other fasteners that extend into the exhaust pipe or duct.
Flexible 4" diameter metaltubing may be used for exhausting the dryer. However, the convolutions create a greater restric- tion than pipe andserious blockage can result ifthe tubing is
bent too sharply. If clearance to the wall is less than 8 inch-
es, use a 4" sheet metal elbow at the rear of the dryer to
avoid a sharp bend in the tubing. Do not use over 8 feet of
flexible metallic tubing between the elbow and the vent hood. 4. Remove the cylinder as follows:
VENTHOOD __ FIG. #3 OFBELTDOWN
The use of a vent hood \/'_ _--Js - -
on the outside is required. _=_ \_./_ .,_S IDLERPULLEY
When the dryer stops the damper automaticallycloses to DRYERFRONTOF"''"J_\_ J//'_b_"_ __llI J _ MOTOR
prevent drafts and the entrance of insects and rodents.To _"q_
avoidrestrictingthe outlet,maintaina minimum8 inchclear- GROOVEDSIDE / _'
ance betweenthe hood and the ground or other obstruction. OFBELTUP
__ _ GROOVEDSIDE
3. Removefront panel by removing two 1/4"screws inside top corners of front panel. Disconnect door switch wires.
NOTE position of front seal before removing front panel.
..L3J,' _
PULLEY
FIG.#1 a. Forceidler pulleyto the rightand removecylinder belt
.... j PIPECONNECTION ,._ I from idler and motor pulleys. See FIG.#3.
5. Removetape and screw securing dryer vent pipe.
' ' _ I c. Lift out of cabinet.
CORRECT
LENGTHOFVENT 7. Remove knockout from dryer base.
EXHAUSTFLOW EXHAUSTFLOW= FIG.#4.
MaximumLengthof4" RigidDuct 8. Place dryer in position and mark duct location on floor.
_ b. Lift up and turn cylinder to clear the roller supports.
INCORRECT
I 6. Remove the 4" dryer vent pipe and shorten to a suitable
I
length.Length depends on type of elbow purchased.
Checkfloorjoist locationbefore sawinghole in floor.
Page 6
9. Saw a 4_A" hole in floor and position dryer. A 4" 90 degree elbow and length of 4" metal exhaust pipe must be purchased. Shorten the rear exhaust pipe inside the
10. Secure the shortened pipe to the blower housing with a dryer as required. (Length will depend on type of elbow pur-
screw at the top and seal all joints with tape or silicone chased.) Secure the shortened pipe to the Blower Housing bathtub caulk, with a screw at the top, attach elbow and metal exhaust pipe,
11. Install a 4" 90 degree elbow as shown in FIG. #4. and seal all joints with tape or silicone bathtub caulk.
When exhausting from the side, the installation should be
FIG.#4 REPLACESCREW made according to the steps described in BOTTOM
ANDTAP_,7 90DEGREEELBOW EXHAUSTING and as noted above.
--_ / /J (MOBILE) HOME INSTALLATIONS
_____n_ ]_11_ 4"DIA7 SPECIAL REQUIREMENTS FOR MANUFACTURED
I1_ VENT PIPE lEVI Nr'_ When installed in a manufactured (mobile) home:
_H
l i //[_',_ II Follow steps outlined for installation with these exceptions:
1. THE DRYER INSTALLATION must conform to the
Manufactured Home Construction and Safety Standard,
Title 24 CER, Part 32-80 (formerly the Federal Standard
12. Seal rearopening of cabinet with the cover plate provid- for Mobile Home Construction and safety,Title 24, HUD
ed with your dryer. Located with literature. Attach cover (Part 280, 1975). plate to rear of the cabinet with #8 sheet metal screws
orduct tape. (not supplied) 2. A GAS SHUT OFF VALVE with a non-displaceable rotor
must be installed in the gas supply piping, This valve
13. Place cylinder belt around cylinder with grooved side must be located within the living space of the manufac-
toward cylinder. FIG. #3. tured (mobile) home and within 3 feet of the dryer.
14. Reinstall cylinder by pushing and turning until rollers are 3. THE DRYER must have an exhaust duct which extends
snapped in cylinder grooves and cylinder turns freely, to the outside atmosphere with the termination securely
15. Position cylinder belt with grooved side around motor fastened to the mobile home structure and which is fab-
pulley.Pull idler pulley right untilsmooth side of belt can ricated of a material that will not support combustion. be routed around left side of idler pulley. FIG. #3. Standard four inch diameter galvanized or aluminum
pipe should be used. The dryer must be attached to the
16. Rotate cylinder counter-clockwise to position belt., manufactured (mobile) home structure as follows:
17. Replace dryer front and reconnect door switch wires, a. Dismantle the dryer as described in bottom exhaust-
Make sure the front seal is in the original position, ing.
18. Complete exhaust system to outdoors, b. Buy two #10 x 1'/5"round head wood screws. Drive
them through the attachment screw holes of the base into the floor. See FIG. #5 for location.
RIGHT SIDE EXHAUSTING
c. Reassemble the dryer.
Figure #5 illustratesa typical right side exhaust venting pipe connections inside the dryer cabinet. When exhausting the 4. THE EXHAUST DUCT must be exhausted to the outside dryer from the side,the cabinet knockout must be removed, using metal ducting. It should not terminate beneath the
manufactured (mobile) home.
FIG.#5 5. THE VENT HOOD must be securely fastened to the
REAREXHAUSTING manufactured (mobile) home structure.
THIS DRYER IS NOT SUITABLE FOR USE IN RECRE-
,_Eg_]L ....... HIGHT SIDE
I r_ ATION VEHICLES SUCH AS TRAVEL TRAILERS,
ATTACHMENT SCREW HOLE"
EXHAUSTING CAMPERS, OR MOTOR HOMES.
FINAL CHECK OUT
, manual shut-oft valves. Double check for gas leaks.
_" /BLOWER| HOUSING 2. Plugdryerin. NEVERUSE AN EXTENSIONCORD.
i g 1, After your gas dryer has been installed,turn on all
_J
L.,,,/FRO ES.S 3, Followingyour operating instructions, operate the
r
N_CC / dryer briefly on all control settings. A slight odor
/ may be noticedwith a new machine.
4, Allow empty dryer to operate on highest heat
settingfor a few minutes.
5. Stop dryer and wipe inside of cylinderwith a clean
cloth,
6. Wipe fingerprintsand dirt from outsideof dryerwith
soft cloth,
6
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