Maytag MFR30PNCTS, MFS230PTVS, MFS230PTRS, MFS230PAVS, MFS230PARS Installation Instructions

...

Page 1

FULL CONTROL COMMERCIAL WASHER PROGRAMMING GUIDE

(North America Only)

Table of Contents ..................................................................................................................2

321

654

987

W10214576D

www.maytagcommerciallaundry.com

Page 2

TABLE OF CONTENTS

WASHER SAFETY ............................................................. 3

CONTROL PANEL ............................................................. 4

Control Panel Overview ...................................................4

Keypad ........................................................................... 4

How to Enter Program Mode ......................................... 5

Main Menu ...................................................................... 6

GENERAL CONTROL DESCRIPTION ..............................7

Control Features ............................................................. 7

Menu Functions .............................................................. 7

Machine Types ............................................................... 8

Create a Wash Program ................................................. 8

Program Functions ......................................................... 9

WASHER STARTUP ........................................................ 11

Conguration Menu ...................................................... 11

Advanced Menu ........................................................... 15

Initialization Menu ......................................................... 18

Wash Program Creation and Adjustment .....................20

CYCLE PROGRAMMING ................................................ 21

Program Menu .............................................................. 21

Program Functions ....................................................... 21

Program Step Function ................................................ 22

Program the Wash Cycle ............................................. 23

Program the Drain Step ................................................ 33

OPERATION ..................................................................... 36

Start a Laundry Load .....................................................36

Cycle Options ................................................................36

Program End and Unloading ........................................ 37

Messages During the Wash Cycle ............................... 37

Special Function Keypad ............................................. 38

PROGRAMMED CYCLES ............................................... 39

Legend .......................................................................... 39

WASH PROGRAMS ......................................................... 40

TROUBLESHOOTING ..................................................... 47

Display Messages ........................................................ 47

Fault Code Overview .................................................... 49

Service Menu ................................................................ 52

Problem Check List ...................................................... 57

Error Message Explanation .......................................... 58

SERVICE INFORMATION ............................................... 83

Replacing the Electronic Board and Keypad ............... 84

Installing New Software ................................................ 84

Washer Specications .................................................. 85

APPENDIX ........................................................................ 86

Table A-1: Conversion Between

Celsius and Fahrenheit ................................................. 86

Table A-2: Conversion Between

Kilograms and Pounds ................................................. 86

Table A-3: Machine Conversion ................................... 86

Table A-4: Maximum, Minimum, and

Normal Water Setting Values ....................................... 87

Table A-5: Programmable Water Level Units

Related to the Amount of Water in the Tub ................. 88

Table A-6: Washer Wash and Spin Speeds ................ 91

Page 3

WASHER SAFETY

Page 4

CONTROL PANEL

Control Panel Overview

321

654

987

LCD Display

Operation

Keypads

KEYPAD

Operation Keypads Program Keypads

n 1 2 3 4 5 6 7 8 9 0

- Program number selection keypads

n START

- Starts a program

- Advances the program step by step

n STOP

- Interrupts a program

- Ends a program

n YES

- Select displayed option

n NO

- Do not select displayed option

n ARROW LEFT

- Decreases the sequence time

n ARROW RIGHT

- Increases the sequence time

n ARROW UP

- Selects the previous menu item

n ARROW DOWN

- Selects the next menu item

n LEFT ARROW

- Selects the previous element of a menu item

n RIGHT ARROW

- Selects the next element of a menu item

n ENTER

- Selects a new menu

- Conrms a new value or list element and continues to the next menu item

n YES

- Select displayed option

n NO

- Do not select displayed option

Program Keypads

n INFO

- Shows all available wash programs, program steps and functions

n SERVICE/STATUS

- Shows the status and total number of washer cycles

n 1 2 3 4 5 6 7 8 9 0

- Numeric values

- Decimal point

SPECIAL FUNCTION KEYPADS

n INLET 1 2 3 ( 4 5 6 )

- Opens the inlet valve

n DELAY TIME

- Activates the time delay function

n HEAT

- Activate the heat (if equipped)

EMERGENCY STOP SWITCH

This emergency stop switch is used on non-coin washer-extractors. Located on the control panel

n DRAIN

- opens the drain valve

just left of the LCD Display

n SPEED ADJUST

- Adjusts the spin speed in a cycle

Page 5

How To Enter Program Mode

To Enter With Keyswitch

KEYSWITCH

The key switch may be mounted on the front panel, the rear panel, or in the control area of the washer. With the key switch you can select “Run Mode” or “Program Mode” – RUN MODE: For normal washer wash operation. – PROGRAM MODE: For changing the wash programs and washer settings.

To Enter With Program Keypads

1. Press Service/Status.

2. Press Arrow Down several times until you see the screen with the menu selection “To Program

Mode No/Yes.”

Status Menu

To Program Mode No/Yes

3. Select “Yes” by pressing ENTER. You will see the Main Menu Screen. If a password was enabled, rst you have to enter the correct password.

To Program Mode

Password ....

To leave the To Program Mode:

When the “Main Menu” screen is shown: Press Service/Status. You will return to “Run Mode” and “SELECT CYCLE” is displayed.

Page 6

Initialization Menu

Program Menu

Service Menu

Conguration Menu

Initialization Menu

Program Menu

Service Menu

Conguration Menu

8 8 8

Advanced Menu

Data Acquisition Mem

Hygienic Cycle

Strict Temp. Control: NO

Temp. Calib. Offset: 0

Program Mode Lock

Conguration Menu

Machine Type R6 tu

Reset Defaults ?

Brightness Display: 12

Inverter Menu

Password 3 2 1

Password

Edit Password

New Password

Old Password

Supply Volt: 3x380-415V+N tu

Load Param

Steam Connect: NO

Total N of Inlets: 2 tu

No Password

Program Lock

Password

Programs

Drain Valve 2: NO

(Water Recycle Inlets: 0) tu

Supply Sign A: Box tu

Supply Sign B: Box tu

Program 1 Unlocked tu

Edit Password

New Password

Old Password

Supply Sign C: Box tu

Supply Sign D: Box tu

Supply Sign E: Box tu

Liquid Soap Supply: NO

No Password

Traceability:

Enable Traceability: NO

Traceability Report: Store DAQ tu

Weighing

Min. Level Start Supply: 0

Temperature: Celsius tu

Full Heating: 67

Wet Cleaning: NO

Erase All Wash Program

Weighing System: NO

Main Units: kg

Help Units: %

Load Cell Calibration

Expected Free Weight: XXXX

Water Level: Units

Automatic Level Adjust: NO

(Automatic Soap Adjust.: NO)

Advance Menu Exit

Load Standard Programs

Language: English tu

Load Program 1 - 15? NO

Load Program 16 - 52? NO

Advanced Menu: NO

Conguration Menu Exit

Communication Type: RS485 tu

Communication Address: 1

Change the Settings at the Menu items.

Select the Initialization, Program, Service or Conguration Menu.

MAIN MENU

Initialization Menu

Program Menu

Service Menu

Conguration Menu

Program Menu

Service Menu

Conguration Menu

Service Menu

Software Y Y Y Version: X.XX

Diagnostic Program

Start Cycle: NO

Faults

View Fault Messages

Program Menu

See Corresponding owchart

How to Create and Adjust

a Wash Program

View Fault Messages: NO

View Fault Statistics

Toolbox

View Input States

Invert Power: Off

Pulley Ratio: XX

Reset Service Counts: NO

(RTC Time: XX: YY: ZZ)

(RTC Date: AA: BB: CC)

(Adjust Clock)

Service Menu Exit

p Selecting the Menu item: Press UP or DOWN.qtu Selecting list: Press LEFT or RIGHT.

8 Selecting a new program Sub-menu and go to the next item: ENTER.

8 Conrming a menu item and go to the next menu item: ENTER.

-- Insert a value or Select another List element.

Attention !!!

Depending the Machine Type,

Initialization Menu

Program Menu

Service Menu

Conguration Menu

Initialization Menu

Language English tu

Service Interval: 3000

Buzzer time: 5 sec

2. 2.

Allow Advance: YES

Automatic Cool Down: YES

Wait for Temperature: YES

Manual Override: YES

Temperature balance: YES

Motor On Time: 12 sec

Motor Off Time: 3 sec

Smart Motion: YES

Hot Water Heater temp. 60 °C

Keyswitch: Program

Temp Overshoot Protection: -00%

Max, Heating Time: 60 Min

Max, WaterFill Time: 10 Min

Overll Detection: 10 Units

External Wait Control: NO

Main Water Pressure: High tu

Initialization Menu Exit

some items will not be displayed.

Page 7

GENERAL CONTROL DESCRIPTION

Control Features

The control offers:

n 99 programmable cycles n 15 pre-programmed cycles and 37 dedicated programs n Signal voltage control for external pumps or liquid supply

dispensers

n Redistribution of garments, if needed, to reduce vibration

during extraction

n Automatic temperature control during the water ll process n Wash options and conguration setting n Language (English, French, or Spanish)

Information displayed during operation:

n Program selected n The active wash step n The remaining program time n Wash cycle progression bar n The name of the sequence n Indication of wait for heat (if selected) n Symbol for water lling n Symbol for heating n The water level and temperature can be viewed n Diagnostic messages

Operation Menu:

n Manually shorten, extend, or stop a cycle n Pause a cycle n Special function keypads allow direct operation of

selected components (water valves, etc.)

n Program overview n Service information

THE HARDWARE AND SOFTWARE OF THE FULL CONTROL WASHER CONTROLLER:

n Easy operation using a comprehensive keypad n The hardware contains 1 electronic board n The MCG FC washer controller with Graphic LCD display n Washer control software is stored as Flash memory

that is easily replaced

n Washer programs are stored as EEPROM memory

(non-volatile memory)

Menu Functions

The PROGRAM Menu allows you to:

n Create and name wash programs n Edit existing wash programs n Modify wash programs n Copy wash programs n Delete wash programs n Inspect wash programs with the VIEW function

The CONFIGURATION Menu allows you to:

n Select the Machine Type n Load the default factory settings into the CONFIGURATION

and INITIALIZATION Menu

n Select the display brightness n Select the power supply voltage of the washer n Load the Frequency Inverter Parameters n Erase all the programmed wash programs

(reset Wash program in EEPROM memory)

n Load the standard wash programs n Select the number of washer water supply inlets n Select a second drain valve for water recycling n Select Soap Box or liquid supply n External liquid pump setup (if connected) n Select the temperature display (Celsius or Fahrenheit) n Select full heating n Low water pressure setting n Select wet cleaning option n Select the minimum water level for chemical supply to start

The INITIALIZATION Menu allows you to:

n Select display language n Program the Service due cycle count n Set buzzer time interval n Select/deselect the Advance function n Select/deselect the Wait for temperature function n Select/deselect allow manual override of a step or

function

n Select/deselect the Temperature balance function n Select/deselect the default speed and reset time of wash

cycle action

n Select/deselect the Automatic Cool Down function n Select/deselect the Show Economic function n Program the hot water supply temperature n Program the Temperature Overshoot Protection

temperature

n Program the Maximum Heating Time n Program the Maximum Fill time n Programming the Maximum Level Overll value

The SERVICE Menu allows you to:

n Inspect the error messages log register and statistics n Activate the power of the Frequency Inverter n Determine the functionality of the electric input signals n Reset the Cycle counter

The DIAGNOSTIC Menu runs a diagnostic cycle to detect problems with the washer

The ADVANCED Menu is designated for special optional applications and is available on Model MFS55 and larger models.

Page 8

Machine Types

This programming guide uses Machine Types for references to the tables and text. Refer to the table below for Machine Types for your washer.

Machine Types Used for Commercial Washers

Rigid Mount Washers Soft Mount Washers

Model Machine Type Model Machine Type

MFR30PNCTS R 13 MFS25PNFTS F 10

MFR40PNCTS R 18 MFS35PNFTS F 16

MFR60PNCTS R 27 MFS55PNAVS F 23/3

MFR80PNCTS R 35 MFS50PNFVS F 22

- - MFS80PNFVS F 33

- - MFS100PFVS F 40

- - MFS125PFVS F 55

Machine Type Selection for Commercial Washers

Dry load “Machine Type” capacity selection

6 kg / 15 lbs => R6

7 kg / 18 lbs => R7

Rigid

mounted

industrial

washer

extractors

Soft Mount

industrial

washer

extractors

10 kg / 25 lbs => R10

13 kg / 30 lbs => R13

18 kg / 40 lbs => R18

22 kg / 50 lbs => R22

27 kg / 60 lbs => R27

35 kg / 80 lbs => R35

6 kg / 15 lbs => F6

7 kg / 18 lbs => F7

10 kg / 25 lbs => F10

13 kg / 30 lbs => F13

16 kg / 35 lbs => F16

22 kg / 50 lbs => F23/3*

22 kg / 50 lbs => F23/4**

33 kg / 80 lbs => F33

40 kg / 100 lbs => F40

55 kg / 125 lbs => F55

80 kg / 180 lbs => F800

100 kg / 225 lbs => F1000

120 kg / 275 lbs => F1200

Dry load “Machine Type” capacity selection

16 kg / 35 lbs => MB16

26 kg / 60 lbs => MB26

33 kg / 80 lbs => MB33

Soft Mount

hygienic

44 kg / 110 lbs => MB44

66 kg / 150 lbs => MB66

barrier

washer

extractors

70 kg / 160 lbs => MB70

90 kg / 200 lbs => MB90

110 kg / 245 lbs => MB110

140 kg / 310 lbs => MB140

180 kg / 400 lbs => MB180

NOTE: Other Machine Types appear in the software, but do not correspond to current Maytag brands.

Create a Wash Program

n The Full Control washer controller is designated for: Washers with a top dispensers.

Washers with front/side dispensers.

n Wash programs are built step-by-step. n Each step consists of a Wash Sequence and a

Drain/Extraction sequence.

n 99 wash programs with 99 steps is programmable.

Programming the Wash Sequence:

n First choose the type of Wash Sequence.

Washer with

Top Soap Dispenser

n Prewash n Wash n Cool Down n Rinse n Final Rinse n Flush n Soak n Spray n No Wash

Front/Side Soap Dispenser

n Wash n Cool Down n Rinse n Soak n Spray n No Wash

Then program all the related functions of the sequence. The available functions are:

n Temperature n Water Level n Water Inlet Valves n Wash Speed n Reversing Interval times n Supplies n Sequence Time (length of step) n Drain Valve 1–2 n Pause Signal

Each step has default settings. Many new programs will not require changes from the suggested values.

Washer with

* Washers with plastic soap dispenser

** Washers with stainless steel soap dispenser

Page 9

Programming the Drain sequence:

After programming the Wash Sequence, program the Drain/Extraction sequence.

n Drain, or n Extraction, or n No Drain, or n Static Drain, or n Reversing Drain.

Then program all related functions of the Drain/Extraction sequence. The available functions are:

n Sequence Time (length of step) n Speed n Drain valve 1–2

It is also possible to skip a sequence between two other sequences by programming No Wash or No Drain.

Example: The No Drain sequence should be programmed

between a Wash and a Cool Down Sequence.

NOTE: See Programming for more information on sequences.

Tumble Sequence:

n The wash cycle always ends with a Tumble Sequence. n The Tumble sequence takes 30 seconds, then the program is

nished and the door can be opened.

n The Tumble sequence cannot be skipped.

Program Functions

Limits:

n To ensure the correct operation of the washer, values must be

within certain limits.

n Programming functions into a washer that does not have the

associated function will cause error codes during operation.

n If a programmed value is outside the programmed limits, the

default program value will override the programmed value.

The hot water inlet valves

Inlet Valve 4 Corresponds with Soap Box B (Wash). Inlet Valve 3 Is a direct inlet valve and speeds up the

water ll process.

See the schematic diagram supplied with the washer for additional information on inlet valves.

How to Select Inlet Valves:

EXAMPLE:

n For a Prewash: Programmable temperature: 34–113°F (1–45°C) Inlet Valve 2 (cold) Soap Box A + Inlet Valve 3 (hot) and/or 6 (cold) Direct Inlets

n For a Wash: Programmable temperature: 34–198°F (1–92°C) Inlet Valve 4 (hot) and/or 5 (cold) Soap Box B + Inlet Valve 3 (hot) and/or 6 (cold) Direct Inlets

n For a Rinse: Inlet Valves 2 + 5 + 6 (cold) No Soap

n For a Final Rinse: Inlet Valve 1 (cold hard) (or cold soft) Soap Box C + Inlet Valve 6 (cold soft) only if No

NOTES:

n Water inlets 3 or 6 must be used for washers with laundry

product supply pumps because the liquid is added at the direct water inlet channel.

n Depending on the washer, cold water can be used with water

Inlet Valve 1.

n If the water recycling feature is used, the water recycling

supply must be connected to Inlet Valve 2 or 5.

Programming the Water Temperature:

– Minimum value: 34°F (1°C) – Maximum value: 113°F (45°C) for PREWASH and SOAK,

and 196°F (92°C) for the WASH Sequence.

– For RINSE, FINAL RINSE, FLUSH, and SPRAY, no

temperature can be programmed.

Programming the Water Inlet Valves:

n Depending on the programmed temperature the water inlet

valves are suggested.

n While the tub is lling with water, the computer controls the

water temperature by switching on and off the hot and cold water inlet valves.

n For washers with a Top Soap Dispenser, you must consider

that by programming the water inlet valves, you are also selecting the Soap Box at which the soap must be added.

n If you want to program a Wash Sequence with:

– Cold water: Only cold inlet valves must be programmed. – Warm or hot water: Cold and hot inlet valves must be

programmed.

Top Soap Dispenser washers: The cold water inlet valves

Inlet Valve 2 Corresponds with Soap Box A (Prewash). Inlet Valve 5 Corresponds with Soap Box B (Wash). Inlet Valve 1 Corresponds with Soap Box C (Final Rinse). Inlet Valve 6 Is a direct inlet valve and speeds up the

water ll process.

Page 10

Front/Side Soap Dispenser washers: The cold water inlet valves

Inlet Valve 1 Cold Hard Water or Recycled Water Inlet Valve 2 Cold Soft Water The hot water inlet valves Inlet Valve 3 Warm Soft Water NOTE: To add soap to a Front/Side Soap Dispenser washer,

the supplies must be programmed.

Programming the Water Level:

Water level Limits

n See “Water Setting Values for Different Washers” because

these values are different for each Machine Type.

n The minimum value is above the heating elements and the

temperature sensor

n The maximum value is below the overow outlet

Normal Low Level, Normal High Level

n The Normal Low Level is recommended for the PREWASH,

WASH, and SOAK sequences.

n The Normal High Level is recommended for the RINSE and

FINAL RINSE Sequences.

n At the FLUSH sequence, you can’t program a water level

because the water will escape through the overow opening.

n At the Cool Down sequence, the Full Control washer

controller makes use of a low water level and is draining the water automatically.

n At the Spray sequence, the Drain valve stays open.

Economic Water Level

n If you prefer a wash cycle with an economic water level:

You can select “Show ECONOMIC” in the Initialization Menu to use the standard setting.

n ECONOMIC function. At the start of each wash cycle,

the question ECONOMIC? will be displayed. If you select ECONOMIC, the program will function with 20% units less water.

– or you may make dedicated programs with a water level

20% units below the normal water level.

Wet Cleaning selection Conguration Menu

n It is possible to program a level below default minimum

programmable level. (See table on page 87).

n The heating will not be functional for a water level below

the standard minimum programmable water level.

NOTES:

n Normal high water level is recommended for woolens

and delicate linens.

n The economic function should only be used for small,

lightly soiled wash loads.

Programming the Wash Speed:

n Standard reversing Wash Speed is between 40 and 50 RPM

(See table on page 91).

n For some special applications the drum should only turn very

slowly.

Speed Limits:

n The minimum programmable Wash Speed is 10 RPM. n The maximum programmable Wash Speed is 40 - 60 RPM,

depending on washer size.

Programming Extraction Speed:

n See Table A-5 for maximum and minimum spin speeds. The

limits differ depending on the maximum allowed g-force at high spin for each Machine Type.

n An Intermediate spin between two sequences should be about

1/2 the maximum spin.

Programming Supplies:

n Up to 4 supplies can be programmed at the same time in a

sequence.

n For Front/Side Soap Dispenser washers, supplies A, B,

C, D, and E have to be programmed to inject the soap by compartment.

n If liquid soap pumps were installed on the washer, these

pumps will be activated by programming a time value for the corresponding supply signal 1, 2, 3, 4, 5, 6, 7, or 8.

n The maximum programmable time is 99 seconds per

sequence.

n If the time is 0 seconds then the supply will NOT be

activated during the wash process.

NOTE: If more than 4 supplies are needed in the same step, run the step twice with half the water volume in each step. Use the NO DRAIN sequence between the steps so the water does not drain out.

Programming the Motor On and Off Times for Reversing

n The default Reversing Motor On and Off Times at Wash Speed

is 12 seconds on and 3 seconds off.

n For Delicates and Woolens, it is recommended to program a

Gentle Wash action with a On time of 3 seconds and an Off Time of 12 seconds.

Programming the Sequence Time

n The sequence time starts running after the programmed

water level is reached.

n If the Wait for Temperature feature is selected, the

sequence time begins only after the programmed temperature is reached.

NOTE: The Wait for Temperature feature must be Off unless

there is an auxiliary heat source on the washer.

n For a Cool Down Sequence, the programmed time

corresponds with the time for decreasing the water temperature.

TIP: A cool down of 3 minutes must be programmed. To avoid garment shrinkage, it is recommended to program the time so that the temperature will decrease with about 5°F (3°C) for each minute.

Buzzer

n The Buzzer should be programmed when a running wash

cycle needs to be interrupted.

n The Buzzer will be activated to alert the operator. n In most cases, the operator interrupts a program to ll

the Soap Box an additional time.

n The program interruption will always occur at the end of

a step.

Page 11

WASHER STARTUP

Perform washer startup after the washer is installed. See the Installation Instructions for your washer. Startup consists of three steps:

n Select the washer specic settings in the Conguration

Menu.

n Select the operator specic settings in the Initialization

Menu.

n Adjust default programs or create new programs at the

Program Menu.

Initial conguration and initialization settings were done at the factory.

IMPORTANT:

n Read this manual thoroughly before making changes to

the Conguration or Initialization Menus.

n Write down current settings before changing any setting. n The default washer setups are used for a wide variety of

models and applications. Some program modications may be necessary to achieve optimum performance for your application.

Configuration Menu

The Conguration Menu allows you to choose individual washer specic settings. The Conguration Menu can only be accessed when the washer is in standby mode.

IMPORTANT: Only a qualied technician should perform conguration setup. Incorrect conguration setting could cause serious washer damage.

1. Make sure power is ON and no program is running.

2. Turn the key switch to PROGRAM MODE or enter through

the Program Mode setup with the keypad sequence outlined on page 6. The Main Menu will be displayed.

3. Press 5 or 6 to select the Conguration Menu.

Main Menu

Initialization Menu … Program Menu … Configuration Menu … Service Menu … Advanced Menu …

4. Press ENTER.

The password screen will appear.

Configuration Menu

Password _ _ _

5. Enter the password “3-2-1”. Press ENTER.

6. Press 5 or 6 to select the menu items individually.

Page 12

Conguration Menu Options and Defaults

Menu Item Description Default Range

Machine Type

Are You Sure ?

Reset Defaults ?

Are You Sure ?

Brightness Display Change the display brightness for best viewing. 12 1–20

Inverter Menu…

Select the Machine Type. The Machine Type is on the Name Plate at the rear of the washer. Conrm that you want to change the Machine Type. (F23/3 = Top Soap Dispenser) (F23/4 & F22/5 = Front/Side Soap Dispenser)

NOTES:

Changing the Machine Type does not change wash programs stored in EEPROM memory. Erase all program memory and the standard wash programs again after changing the Machine Type because wash programs settings differ for each washer.

To ensure proper operation, make certain the Machine Type is correct. See table on page 86.

Resets Initialization and Conguration Menu settings to the default factory settings. Only used at SETUP of a new washer controller.

Conrm that you want to Reset Defaults.

Loads the Inverter Menu. NOTES: The washer can only perform properly if the Inverter Parameters are correct. Make certain the Inverter Type and supply voltage are correct.

Not for washers R6, R7, R10.

List

No/Yes

Supply Voltage XXXXXXX (Inverter Type)

Load Param… Are You Sure ?

Steam Connect Not valid for washers MFS18 to MFS35, MFR18 to

* Choices vary by model.

Select the correct supply voltage as indicated by the washer nameplate.

NOTE: Loading parameters is only required after Inverter replacement or if there are problems with the drive system.

n Conrm that you want to load the Inverter

Parameters. If yes: – Door must be closed. – Check if the SETUP is correct.

• Parameter List Version

• Machine Type, Software Version

– Check status screen while parameters are

loaded.

• Sending Param.: 0–100%

• Inverter Software Version: YYYY

• Verify Parameters: 0–100%

• Inverter Type: XXXX

MFR80 (except MFR60) Kit for steam heat is only available on the MFS models 55 and larger.

Select from available choices in menu*

No No/Yes

No/Yes

Page 13

Conguration Menu Options and Defaults (continued)

Menu Item Description Default Range

Total Number of Inlets Washers have 2 or 3 water inlets:

2 main: – hot water – cold water 3 main: – soft warm water – soft cold water – hard or recycled cold water

NOTE: This input changes program choices.

Drain Valve 2 Second drain destination could include recycled

water. Not all washers have a second drain valve.

NOTES:

If drain 2 is a normally closed drain valve, then select “yes.”

Select “No” for single drain destination.

Water Recycle Inlets Front/Side Soap Dispenser washers only: If water

recycling is employed, select the Inlet Valve number that recycled water will ow into the washer form.

NOTE: All washers require additional equipment to recycle water. Call customer service.

Supply Signals A through E Front/Side Soap Dispenser washers only: Select

“box” for dispenser box.

Liquid Soap Supply Select “Yes” if external liquid laundry supply pumps

will be used.

Minimum Level Start Supply Enter the water level at which the liquid supply

pump(s) begin pumping. Refer to “Minimum, Normal, and Maximum Water Setting Values.”

NOTE: The default water level for front dispenser washers is 10 units.

3 2/3

No No/Yes

0 0–3

Box Box/Liquid

No No/Yes

0 units (top)

10 units (front)

0 – Minimum program level

Temperature Select the units temperature will be displayed in. Celsius Celsius /

Fahrenheit

Full Heating This function controls the percent of wash time

supplementary heat is used during the wash sequence to reduce energy consumption.

100%: Target temperature is maintained throughout the wash sequence.

0%: Supplemental heat turns off after the target temperature is reached.

67%: Target temperature is maintained 2/3 of the way through the wash sequence.

Wet Cleaning Select Wet Cleaning to program water levels

below the Minimum Water level. Refer to “Minimum, Normal, and Maximum Water Setting Values.”

67% 0–100%

No No/Yes

Page 14

Conguration Menu Options and Defaults (continued)

Menu Item Description Default Limits

Erase All Wash Prog ?

Are You Sure ?

Load Standard Programs ?

Language

Load Program 1 - 15 ?

Load Program 16-52 ?

Communication Type The washer controller supports RS485 and

This function erases all existing wash programs stored in memory. It should be performed when installing a new washer controller to make certain no old programs are stored in the memory.

Allows you to load 15 factory-set programs and 37 additional default programs. It also allows you to select the language for the user program.

Select display language*

Loads factory set cycles

Loads additional default programs

NOTE: Always re-load standard programs in memory after selecting a different Machine Type.

Infrared (IRDA) ports; it only supports one type of communication at a time.

The RS485 port allows hard-wire connection to a network or computer.

The IRDA window is next to the “4” on the touch pad and allows communication with a infrared device.

NOTE: Some handheld computers emit a weak signal. It will be necessary to hold the device next to the IRDA window. See Trace-Tech Manual (Part Number W10243988) for more information.

English

RS485 RS485/IRDA

No/Yes

List

No/Yes

Communication Addr. Assigns a unique address for communication with a

network or computer through a RS485 cable. NOTE: No two washers or other devices can have the

same communication address in a network.

Advanced Menu Displays the Advanced Menu on the Main Menu. No No/Yes

Exit Return to Main Menu.

* Call Customer Service for language availability.

255 1–255

Page 15

Advanced Menu

Water

The Advanced Menu contains special, optional, and infrequently used applications. Only factory trained personnel should modify items in this menu.

1. Make sure power is ON and no program is running.

2. Enter the PROGRAM MODE. The Main Menu will be

displayed. To get access to the Advance Menu, select “YES” for “Advanced Menu” listed in the Conguration Menu.

3. Press 5 or 6 to select the Advanced Menu.

Main Menu

Initialization Menu … Program Menu … Configuration Menu … Service Menu … Advanced Menu …

Hygienic Cycle Menu

The Hygienic Cycle Menu contains the Strict Temperature Control and Temperature Calibration Offset functions. Both programs act on temperature control and require accessory heat to function properly.

n Strict Temperature Control may be turned on or off.

When it is turned on, the target wash temperature is the minimum temperature during the wash cycle. When this function is off, accessory heat turns off when the water reaches target temperature (see illustration below).

Water Temperature

2 : Strict Temperat ure

Control

Target

4. Press ENTER.

Advanced Menu

1 DAQ Memory …

2 Hygienic Cycle … 3 Program Mode Lock … 4 Program Lock … 5 Traceability …

Advanced Menu

6Weighing …

7 Exit

5. The Advanced Menu contains 7 items on two screens. Press 5 or 6 to select the desired menu item.

DAQ Memory Menu

The Data Acquisition (DAQ) memory stores information about the use prole and functionality of the washer. This information is usually applied in conjunction with Trace-Tech software.

n The DAQ memory collects information whenever the washer

is on. It does not collect information when the washer is off.

n The DAQ Storage Memory can be reset at the Conguration

Menu by the Reset Defaults function. All data stored in the DAQ Memory will be lost.

DAQ Memory Menu Variables

Menu Item Description Limits

All Memory

Segments

Statistics

Segment

Traceability

Segment

Trace-Tech

Settings

Log

Segment

Exit Return to Advanced Menu.

Turns on all memory

segments.

Stores statistical information about washer utilization.

Contains Traceability information from the washer.

Stores setup information from

the Trace-Tech PC software

Contains the event log for

the washer.

On/Off

1 : Normal Temperature

Control

Strict Temperature Control

n Temperature Control Offset allows calibration with an

Time

external measurement device. The offset control is adjustable between 23° and 41°F (-5° and +5° C) (see illustration below).

NOTE: Calibration is only necessary to assure a minimum

temperature is attained during a hygienic cycle. It is not required for normal washer use.

Temperature

Target

Offset adjustment

Temperature Calibration Offset

+ 5

- 5

Time

Temperature Calibration Offset Variables

Menu Item Default Information Limits Strict

Temperature Control

The Strict Temperature

Control of the wash computer ensures laundry is

No/Yes

washed at the programmed target temperature.

Temperature

Calibration Offset

By changing the

Temperature Calibration Offset setting,

23/32/41°F

(-5/0/5°C)

the water temperature sensor setting is equalized with the external reference temperature sensor.

Exit Return to Advanced Menu.

Page 16

Program Mode Lock Menu

The access to the Program Mode can be locked by a password. It means that without password you can’t have access to the

Main Menu Screen.

Menu Item Description Default Limits

Password . . . Enter a 4 digit value for the Password and press

Edit Password … New Password ….

No Password …

Old Password …

Exit Return to Advanced Menu

ENTER.

NOTE: The password will not be requested if it has not been set.

Insert a 4 digit numeric value to create a new password.

Select the menu item “No password” if you want to get rid of the password.

To change the Password enter old password, create a new password.

None 0000–99999

Program Lock Menu

Each wash program can be locked individually. When the program is locked, it means no settings can be

changed anymore. It avoids that programs once created get changed by somebody

else. To get access to this menu a password is needed if it has been

set.

Menu Item Description Default Limits

Programs …

1 HOT WASH Unlocked 2 WARM WASH Locked … 99 Program 99 Unlocked EXIT

Each program can be locked - unlocked individually. When the program is locked, it means Program

settings can no longer be changed. This helps avoid created programs being changed

by another.

Unlocked

Page 17

Traceability Menu

The Traceability Menu allows information collection regarding cycle parameters. This information can be used to verify that any wash cycle meets given requirements. For further information on the collection and management of this information see the Traceability Management Manual W10243988.

Traceability Menu Options and Defaults

Menu Item Description Default Limits

Enable Traceability First you have to select Traceability to obtain the

Traceability Report

Stored Cycles …

Start Print Last Report

Disability Traceability Errors Err 81 and Err 82 can be switched off if they are

Exit Return to Advanced Menu.

other menu items.

A report can be created for each wash cycle.

A printer or PC can be connected to the washer by Serial RS485 communication bus.

• “Store DAQ”: stores all wash process data in the

DAQ memory. When the PC is connected to the washer, the data is sent and stored on the PC.

• “Store PC”: sends continuously all wash cycle data

to the PC, where it is stored.

• “Print Last” sends the report directly to a printer.

The command is given by “Start Print Last Report.”

• “Print All” sends the report in real time to a printer.

If Store DAQ is selected, the display shows the number of wash cycles stored in DAQ memory.

If Print Last is selected, the menu item “Start Printing the Last Stored Report” is displayed.

interfering with the wash cycle.

No No/Yes

Store DAQ

XX%

No No/Yes

Store DAQ Store PC Print Last Print All

No/Yes

Page 18

Initialization Menu

Initialization Menu allows you to choose standard default program settings for your application.

1. Make sure power is ON and no program is running.

2. Enter PROGRAM MODE. The Main Menu will be displayed.

3. Press 5 or 6 to select the Initialization Menu.

Main Menu

Initialization Menu … Program Menu … Configuration Menu … Service Menu … Advanced Menu …

4. Press ENTER.

Initialization Menu Selections and Defaults

Menu Item Description Default Range

Language Language selection for Program Mode: English,

Spanish, or French

Service Interval Number of cycles at which maintenance is required.

3000: Top Soap Dispenser washers 9999: Front/Side Soap Dispenser washers

Buzzer Time The time the Buzzer beeps at end of wash

cycle while “Unload” is displayed.

Allow Advance The Advance function allows the user to skip a

sequence or change sequence duration.

Automatic Cool Down Automatic cool down selection*. Yes No/Yes

Wait for Temp Wash Process time is put on hold until the

programmed temperature is reached.

English List

3000 9999

5 sec 0–99

Yes No/Yes

1–9999

Manual Override Activates the Special Function keys on the touch

pad. The operator can directly operate the water inlet, drain, heating, and spin speed functions.

NOTE: It is not possible to manually direct the washer to perform an unsafe sequence of functions.

Example: If there is no water in the drum, the HEATING special function keypad can’t be activated.

*Automatic Cool Down

n To avoid mechanical temperature shock and to extend the life time of your washer, after a hot wash, cold water is injected bit

by bit. As a result at the end of the hot wash, the temperature will be lowered to about 65°C (150°F).

n The automatic cool down function will only be functional if a hot wash with a temperature above 65°C (150°F) has been

programmed and if a cold water inlet valve is programmed in the next step. When a Cool down sequence has been programmed, the automatic cool down will not function.

n The automatic cool down differs from a normal cool down sequence. The purpose of a normal cool down sequence is to

avoid the shrinking of the garments. (Takes more time).

Yes No/Yes

Page 19

Initialization Menu Selections and Defaults (continued)

Menu Item Description Default Range

Temperature Balance Temperature balance, controls water temperature

by regulating the cold and hot water valves. (Some wash temperatures may require additional heat.)

Motor On Time Normal wash action, drum turns for 12 seconds.

Recommended 3 sec for Gentle wash action. (= suggested values for the Program Menu)

Motor Off Time Drum is stopped for 3 seconds for normal action.

12 sec recommended for Gentle wash action.

Smart Motion This option decreases the drum RPM during water

lling; therefore, the laundry absorbs water more quickly and washing efciency increases.

Hot Water Heater Temp. The water heater temperature should be the same

as the temperature of the hot water supply.

Temp. Overshoot Prot. This is the % below the target temperature heat is

switched off to avoid overshoot. Heating will begin after 30 seconds if the target temperature is not reached.

Max. Heating Time Generates an error message if the target water

temperature is not reached within the Maximum Heating time (Err 14).

If 99 is entered, no error message will display. The washer will continue heating until the target water temperature is reached.

Max. Water Fill Time Generates an error message if the target water level

is not reached within the Max. Water Fill Time (Err 11). If 99 is entered, no error message will display. The washer will continue lling until the target water level is reached.

Overll Detection An error message is generated if the water level

exceeds the programmed water level by more than the programmed number of units (Err 12). If the washer uses steam heating, the steam installation should have adequate power to quickly heat the water. Slow heating will raise the water level and also cause increased energy and laundry product consumption. Reduce the programmed water temperature to the minimum level necessary to achieve satisfactory results.

Yes No/Yes

12 sec 1–99 sec

3 sec 1–99 sec

Yes No/Yes

140°F (60°C)

00 % 0–30 %

60 min 10–90 min

10 min 5–99 min

10 units 10–25 units

122–176°F (50–80°C)

External Wait Control Liquid soap supply system:

Selection for a washer connected to a central liquid soap supply system.

The central pump system is able to Pause the washer, before continuing the wash process, until the central pump system is free to pump the liquid soap supply into the washer.

Heating, (for installations with limited power supply): You can disable the heating system of the washer with an external signal.

The heating will switch on again, and the wash process will continue, as soon as the external signal is switched off.

Main Water Pressure Front/Side Soap Dispenser washers only: The laundry

product containers may not fall during the water intake sequence if the water pressure is too low. Set to “Low” if the water pressure is weak or if the water supply pressure decreases notably during delivery.

Exit Return to Main Menu

No No/Yes

High Low/High

Page 20

Edit Step

Select Step N

Add Step...

Edit Step...

Insert Step...

Select Step N

View Step . .

View Step...

Delete Step...

Step Menu Exit

Exit

No WashSpray

Flush

Soak

RPM _

RPM

Temp _

Drain Valve 1 tu

Supply A _”

Spray 1

Spray 2

On Time _ Sec

Off Time _ Sec

Time _ Min

Signal No

Inlet _

Level _

RPM _

Detergents Menu...

Time _ Min

Signal No

On Time _ Sec

Off Time _ Sec

Time _ Hour

Signal No

Drain

Static Drain

5. 5.

RPM

On Time _ Sec

Off Time _ Sec

Drain Valve 1 tu

Time _ Min

Step Exit

Legend:

 Select a new program Sub-menu and go to the next item: ENTER.

p Select the Menu item: Press UP or DOWN. qtu Select list: Press LEFT or RIGHT.

-- Insert a value or Select another List element.

 Conrm a menu item and go to the next menu item: ENTER.

Program Menu

Select Program N

Name XXXX

View...

Edit...

New...

Copy...

Delete...

Wash Program Creation and Adjustment

2. 3.

Program Menu Exit

Program

Copy From

Final Rinse

Inlet _

Level _

RPM _

Detergents Menu...

On Time _ Sec

Off Time _ Sec

Time _ Min

Program Wash Part Step

Rinse

Cool Down

Wash

Inlet _

Level _

Temp _

RPM _

Temp _

Inlet _

RPM _

Drain Valve 1 tu

Level _

Detergents Menu...

On Time _ Sec

RPM _

Signal No

On Time _ Sec

Off Time _ Sec

Time _ Min

Signal No

Off Time _ Sec

Time _ Min

Signal No

Detergents Menu...

On Time _ Sec

Off Time _ Sec

Time _ Min

Signal No

No Drain

Step Exit

Program Drain Step

Spin

Drain Valve 1 tu

RPM _

Time _ Min

Drain

Step Exit

Drain Valve 1 tu

Time _ Min

Step Exit

Keyswitch: Program

NOTE: Depending on the washer conguration and

initialization, some menu items will not be displayed.

Initialization Menu

Program Menu

Service Menu

Diagnostic Menu

Conguration Menu

Pre Wash

Temp _

Inlet _

Level _

RPM _

Detergents Menu...

On Time _ Sec

Off Time _ Sec

Time _ Min

Signal No

= Only for washers with Top Soap Dispenser

1. Select the Program Menu.

2. Enter the desired Program Number.

 For a new program enter the program name.

Select Program View, Edit, Insert, New, Copy or Delete.

3. Select the appropriate Step Function: Add, Edit, Insert, View, or Delete.

Enter the desired Step Number.

4. Select the appropriate Wash Step Function.

Enter the appropriate Step Function settings.

5. Select the appropriate Drain Function.

Enter the appropriate Step Function settings.

Exit the Step Menu.

Page 21

CYCLE PROGRAMMING

Press the ENTER button to confirm your selection.

Go to

5.3. STEP : PROGRAM FUNCTIONS

Specic functions have been implemented in the Full Control washer controller to allow for a detailed programming.

Functions for the Complete Program:

n Program Number: Select the wash program. n Name: Insert or modify the name for the program. n View: Inspect the program settings without making changes. n Edit: Make changes to a program. n New: Create a new program. n Copy: Make a copy of an existing program. n Delete: Erase a program. n Exit: Leave the Program Menu.

Functions for the Program Steps:

n Step Number: Select the program step. n Add: Add a program step at the end of the program. n Edit: Adjust a program step. n Insert: Add a program step between two other steps. n View: Inspect the step settings without making changes. n Delete: Delete a step. n Exit: Leave the program step menu.

Follow the owchart on the proceeding page step-by-step.

Program Menu

Initialization allows you to choose standard default program settings for your application.

1. Make sure power is ON and no program is running.

2. Enter PROGRAM MODE. The Main Menu will be displayed.

3. Press 5 or 6 to select the Program Menu.

Main Menu

Initialization Menu … Program Menu … Configuration Menu … Service Menu … Advanced Menu …

4. Press ENTER.

Program Functions

Program Menu

Select Program N°: 1 Name: HOT WASH View … New … Delete … Edit … Copy … Exit

Menu Item Description

Select Program N: Select program 1 to 99.

Name: _ _ _ _ _ _ _ _ _ The Program Name describes the

wash cycle. Press ENTER when the cycle name is complete. Select the Character with the 5 and 6 arrows. Select the character position with the 3 and 4 arrows.

View Allows you to see the Program

Settings without changing them.

Edit Allows you to change a program

by selecting new sequences from a menu or by changing values in an existing step. You can also add, insert or delete sequences from an existing program.

New To create a new program, you

have to make use of the add step function. By adding steps the program will grow step by step. A conrmation is asked rst to delete the old program.

Copy

HINT: To create a new program, with minor changes from an existing program, it is easier to copy an existing program than to make changes.

Insert the desired program number

Copy From Program N°: XXX

from which you want to copy the program.

The standard programs can be selected at the program numbers 101–115. Program number 101 corresponds with program 1. Program number 102 corresponds with program 2. Program number 115 corresponds with program 15. A conrmation is asked rst to delete the old program.

Delete a Program To get rid of an existing program,

use the delete program function. The complete program will be erased at once.

A conrmation is asked rst to delete the old program.

Exit Return to Main Menu

: Program Lock Symbol

In the Advanced Menu, it is possible to lock/unlock each wash program individually. The wash program cannot be changed when the Program Lock Symbol is displayed. Only the View function will be operational, all others will be disabled until unlocked.

Page 22

Program Step Function

5.4. STEP : PROGRAM STEP FUNCTION

Edit Step Menu

Program 1: Hot Wash

Select Step N°: 1 Add step … Insert Step … Delete Step … Edit Step … View Step … Exit

Menu Item Description

Select Step N°: 1 Insert the desired step number.

Add Step To create new programs, a new extra step should be added at the end of the program.

Edit Step To change values and list elements from an existing step.

Insert Step A new step is inserted between two existing steps.

View Step Before making changes in a wash program, it is recommended to have a look at the actual

Delete Step An existing Step in the program disappears when it is deleted. A conrmation is asked

Exit Return to Program Menu

Step 1 to 99 can be selected. If the number is not accepted, this means that the step is not available.

No Step number must be entered for “Add Step” function.

If the number is not accepted, this means there is no step with a step number that is equal to a selected step number minus one. A new step can only be inserted between two available steps.

settings in the view function. No changes can be made in the View Step function.

before deleting the Old Step.

Page 23

Program the Wash Cycle

5.5. STEP : PROGRAMMING THE WASH PART

Program Number

Prog 1

Original Value

Wash

STEP Wash

Spin part

Spin

Info Action

Time: 8.0 Min

STEP 2

8.0 [4.0-20.0]

Step Number

This section provides a detailed explanation about programming the Wash Sequences.

n Each program step contains a Wash segment and a Drain/Spin segment. n First, the Wash segment must be selected; each item can be programmed. n Next the Drain/Spin segment must be selected, each item can be programmed. n Without making changes you can see item by item, by pressing ARROW DOWN or UP. n If you want to make changes:

– Insert a new value. – Enable or disable a setting by pressing YES or NO. – Select a list element by pressing LEFT ARROW or RIGHT ARROW.

NOTE: You must press ENTER to conrm each selection. n Default values were pre-programmed into each step to make programming easier. See WASH PROGRAMS for a general explanation of creating wash programs. n See each list element by using the LEFT ARROW or RIGHT ARROW symbols at the right side of the display. n The arrow down symbol on the display points to the last Menu Item: EXIT.

Menu Value Item

Menu Item

Limits Menu Item

Position Menu Item

Page 24

Selecting the wash cycle

 If Add Step, Edit Step, or Insert Step, are selected,

choose the wash sequence now.



Depending on the machine type, with top or front soap

dispenser, you have more or less sequences available.

Selecting the wash cycle

If Add Step, Edit Step, or Insert Step, are selected, choose the

Prog XX

Step YY

Pre-Wash

Type: Pre-Wash

Extract

Wash Sequence now. The number of available sequences depends on the Machine

Type and whether it is equipped with top or Front/Side Soap Dispensers.

For Washers with Top Soap Dispenser:

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

For Washers with Front/Side Soap Dispenser:

Wash Cool Down Rinse Soak Flush Spray No Wash

For a new step, as a default, the rst displayed function is the Wash Sequence.

n Press LEFT ARROW or RIGHT ARROW to choose the desired sequence. n Press ENTER to conrm. n Use ARROW DOWN if you accept the pre-programmed default value.

Page 25

The Prewash Sequence

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

Only for washers with Top Soap Dispensers.

Menu Item Description Default Limits

Temperature The water temperature. 104°F

(40°C)

Inlet The suggested Inlet Valves are related to the temperature and

Level The suggested water level depends on the Machine Type. Normal

RPM The suggested RPM depends on the Machine Type. – See Table A-6

Detergents Menu...

Supply 1, ..., 8

On Time The wash action, motor On Time.

Off Time The wash action, motor Off Time.

Time The Prewash Sequence Time.

the Soap Box to be used. If you insert other Inlet Valves than suggested, problems

can occur at the water ll process.

Time selection for external liquid soap supplies. You can program up to 4 supplies at the same time, attempting to program more than 4 supplies will generate an error message. Only 4 non-zero supplies per step are accepted.

(Liquid soap supplies must be switched on at the Conguration Menu.)

Gentle wash action: 3 seconds (The suggested default values can be adjusted in the Initialization Menu)

Gentle wash action: 12 seconds (The suggested default values can be adjusted in the Initialization Menu)

(for 0 minutes the Prewash sequence will be skipped (programmable in steps of 0.5 minutes)

2–3 1–6

Low

0 sec 0–99 sec

12 sec 1–99 sec

3 sec 1–99 sec

4 min 0–99.5 min

33.8–113°F (1–45°C)

See Table A-4

Signal When a signal is programmed, a pause will be introduced at

the end of the Wash Step. This allows the operator to add soap for the next step. A buzzer signal warns the operator that the cycle has been interrupted.

No No/Yes

Page 26

The Wash Sequence

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

Menu Item Description Default Limits

Temperature The water temperature. 140°F

(60°C)

Inlet (Top Soap Dispenser) (Front/Side Soap Dispenser)

Level The suggested water level depends on the Machine Type. Normal

RPM The suggested RPM depends on the Machine Type. – See Table A-6

Detergents Menu. . .

Box A, B, C, D, E

Supply 1, ..., 8

On Time The wash action, motor On Time.

Off Time The wash action, motor Off Time.

Time The Wash Sequence Time.

Signal When a signal is programmed, a pause will be introduced

The suggested Inlet Valves are related to the temperature and the Soap Box to be used.

NOTE: If you insert other Inlet Valves than the suggested ones, problems can occur at the water ll process.

Time selection for Soap Boxes (hopper) and external liquid soap supplies. You can program up to 4 supplies at the same time, attempting to program more then 4 supplies will generate an error message.

Reset the time of the supplies back to 0. Only 4 non-zero times values can be programmed.

- Liquid soap supplies must be switched on in the Conguration Menu.

- Box A, B, C, D, and E are only available on Front/Side Soap Dispenser washers.

Gentle wash action: 3 seconds (The suggested default values can be adjusted in the Initialization Menu)

Gentle wash action: 12 seconds (The suggested default values can be adjusted in the Initialization Menu)

(for 0 minutes the Wash Sequence will be skipped) (programmable in steps of 0.5 minutes)

at the end of the Wash Step. This allows the operator to add soap for the next step. A buzzer signal warns the operator that the cycle has been interrupted.

3, 4, 5

2, 3

Low

0 sec

12 sec 1–99 sec

3 sec 1–99 sec

7 min 0–99.5 min

No No/Yes

33.8–197.6°F (1–92°C)

1–6

1–3

See Table A-4

0–9 sec

Page 27

The Cool Down Sequence

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

n After a hot wash you can program a Cool Down Sequence to avoid temperature shock and shrinking

of the garments.

n The drain step after the hot wash must be put on NO DRAIN. n No inlets are programmable:

– For Top Soap Dispenser washers: inlet 6 is the standard inlet. – For Front/Side Soap Dispenser washers: inlet 2 is the standard inlet.

n The water level cannot be programmed as the process of adding and draining water does not allow this.

IMPORTANT: Do not program a drain sequence before a cool down sequence.

Menu Item Description Default Limits

Temperature The water temperature 140°F

(60°C)

RPM The suggested RPM depends on the Machine Type. –

Drain Valve Only available on washers with both a normal Open and

normal Closed Drain valve.

On Time The wash action, motor On Time.

Gentle wash action: 3 sec. (The suggested default values can be adjusted in the Initialization Menu)

Off Time The wash action, motor Off Time.

Gentle wash action: 12 sec. (The suggested default values can be adjusted in the Initialization Menu)

Time The programmed time = time needed to decrease the

water temperature. Once the programmed temperature has been reached,

the next Sequence will be started. (for 0 minutes the Cool Down sequence will be skipped)

(programmable in steps of 0.5 minutes) IMPORTANT: If a short time is programmed, the water

temperature will decrease fast. Recommendation: Program 1 minute for each 37.4°F (3°C)

temperature drop. Example: For a hot wash of 194°F (90°C) and a Cool Down

Sequence of 140°F (60°C) a time of about 86°F (30°C)/37.4°F (3°C) = 10 minutes should be programmed for the Cool Down Sequence.

1 1–2

12 sec 1–99 sec

3 sec 1–99 sec

7 min 0–99.5 sec

33.8–140°F (1–60°C)

Signal When a signal is programmed, a pause will be introduced at

the end of the Wash Step. This allows the operator to add soap for the next step. A buzzer signal warns the operator that the cycle has been interrupted.

No No/Yes

Page 28

The Rinse Sequence

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

n No temperature can be programmed because a Rinse is only possible with cold water.

Menu Item Description Default Limits

Inlet (Top Soap Dispenser)

(Front/Side Soap Dispenser)

Level The suggested water level depends on the Machine Type. Normal

RPM The suggested RPM depends on the Machine Type. – See Table A-6

Detergents Menu…

Box A, B, C, D, E

Supply 1, …, 8

On Time The wash action, motor On Time.

3 Inlets can be programmed. The suggested Inlet Valves are related to the temperature and the Soap Box to be used.

IMPORTANT: If you insert other Inlet Valves than the suggested ones, problems can occur at the water ll process.

Time selection for Soap Boxes (hopper) and external liquid soap supplies.

You can program up to 4 supplies at the same time. If you have programmed more then 4 supplies an error message will be generated.

Reset the time of the supplies back to 0. Only 4 non-zero times values can be programmed.

– Liquid soap supplies must be switched on in the

Conguration Menu.

– Box A, B, C, D, and E are only available on Front/Side

Soap Dispenser washers.

Gentle wash action: 3 sec. (The suggested default values can be adjusted in the Initialization Menu)

2, 5, 6

High

0 sec

12 sec 1–99 sec

1, 2, 5, 6

1, 2

See Table A-4

0–99 sec

Off Time The wash action, motor Off Time.

Gentle wash action: 12 sec. (The suggested default values can be adjusted in the Initialization Menu)

Time The Rinse Sequence Time.

(for 0 minutes the Rinse sequence will be skipped) (programmable in steps of 0.5 minutes)

Signal When a signal is programmed, a pause will be introduced at

the end of the Wash Step. This allows the operator to add soap for the next step. A buzzer signal warns the operator that the cycle has been interrupted.

3 sec 0–99 sec

2 min 0–99.5 min

No No/Yes

Page 29

The Final Rinse Sequence

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

n Only for top dispenser washers. n No temperature can be programmed because a Final Rinse is only possible with cold water.

Menu Item Description Default Limits

Inlet (Top Soap Dispenser)

Level The suggested water level depends on the Machine Type. Normal

RPM The suggested RPM depends on the Machine Type. – See Table A-6

Detergents Menu…

Supply 1, …, 8

On Time The wash action, motor On Time.

Off Time The wash action, motor Off Time.

3 Inlets can be programmed. The suggested Inlet Valves are related to the temperature

and the Soap Box to be used. IMPORTANT: If you insert other Inlet Valves than the

suggested ones, problems can occur at the water ll process.

Time selection for external liquid soap supplies. You can program up to 4 supplies at the same time. If you

have programmed more then 4 supplies an error message will be generated.

Reset the time of the supplies back to 0. Only 4 non-zero times values can be programmed.

– Liquid soap supplies must be switched on in the

Conguration Menu.

Gentle wash action: 3 sec. (The suggested default values can be adjusted in the Initialization Menu)

Gentle wash action: 12 sec. (The suggested default values can be adjusted in the Initialization Menu)

1, 6

High

0 sec

12 sec 1–99 sec

3 sec 0–99 sec

1, 2, 5, 6

See Table A-4

0–99 sec

Time The Final Rinse Sequence Time.

(for 0 minutes the Final Rinse sequence will be skipped) (programmable in steps of 0.5 minutes)

Signal When a signal is programmed, a pause will be introduced at

the end of the Wash Step. This allows the operator to add soap for the next step. A buzzer signal warns the operator that the cycle has been interrupted.

2 min 0–99.5 min

No No/Yes

Page 30

The Soak Sequence

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

Menu Item Description Default Limits

Temperature The water temperature 104°F

Inlet (Top Soap Dispenser)

(Front/Side Soap Dispenser)

Level The suggested water level depends on the Machine Type. Normal

RPM The suggested RPM depends on the Machine Type. – See Table A-6

Detergents Menu…

Box A, B, C, D, E

Supply 1, …, 8

On Time The wash action, motor On Time.

Off Time The wash action, motor Off Time.

Time The Soak Sequence Time.

Signal When a signal is programmed, a pause will be introduced at

The suggested Inlet Valves are related to the temperature and the Soap Box to be used.

IMPORTANT: If you insert other Inlet Valves than the suggested ones, problems can occur at the water ll process.

Time selection for Soap Boxes (hopper) and external liquid soap supplies.

You can program up to 4 supplies at the same time. If you have programmed more then 4 supplies an error message will be generated.

Reset the time of the supplies back to 0. Only 4 non-zero times values can be programmed. – Liquid soap supplies must be switched on in the

Conguration Menu.

– Box A, B, C, D, and E are only available on Front/Side

Soap Dispenser washers.

(The suggested default values can be adjusted at the Initialization Menu)

(for 0 minutes the Soak Sequence will be skipped) (programmable in steps of 0.5 minutes)

the end of the Wash Step. This allows the operator to add soap for the next step. A buzzer signal warns the operator that the cycle has been interrupted.

(40°C)

2, 3

Low

0 sec

12 sec 1–99 sec

10 min 1–99 min

1 hour 0–25.5 hour

No No/Yes

33.8–113°F (1–45°C)

1–6

1, 2, 3

See Table A-4

0–99 sec

Page 31

The Flush Sequence

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

Only for Top Soap Dispenser washers.

n No water level can be programmed as the water will raise and escape by the overow hole. n No water inlets can be programmed as only cold water from water inlet 6 is used. n No supplies can be programmed.

Menu Item Description Default Limits

RPM The suggested RPM depends on the Machine Type. – See Table A-6

On Time The wash action, motor On Time.

Gentle wash action: 3 sec. (The suggested default values can be adjusted in the Initialization Menu)

Off Time The wash action, motor Off Time.

Gentle wash action: 12 sec. (The suggested default values can be adjusted in the Initialization Menu)

Time The Flush Sequence Time.

(for 0 minutes the Flush sequence will be skipped) (programmable in steps of 0.5 minutes)

Signal When a signal is programmed, a pause will be introduced at

the end of the Wash Step. This allows the operator to add soap for the next step. A buzzer signal warns the operator that the cycle has been interrupted.

12 sec 1–99 sec

3 sec 1–99 min

10 min 0–99.5 min

No No/Yes

Page 32

The Spray Sequence

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

n Water or Liquid is injected at Distribution or Low Spin Speed n No standard water inlets can be programmed in this function. n The liquid will be injected based on soap supply programming.

Menu Item Description Default Limits

RPM The suggested RPM depends on the Machine Type. – See Table A-6

Drain Valve Only available on washers with both:

Detergents Menu…

Box A, B, C, D, E

Supply 1, …, 8

Signal When a signal is programmed, a pause will be introduced at

a normal Open and normal Closed Drain valve.

Time selection for Soap Boxes (hopper) and external liquid soap supplies. You can program up to 4 supplies at the same time. If you have programmed more then 4 supplies an error message will be generated.

Reset the time of the supplies back to 0. Only 4 non-zero times values can be programmed. – Liquid soap supplies must be switched on in the

Conguration Menu.

– Box A, B, C, D, and E are only available on Front/Side

Soap Dispenser washers.

the end of the Wash Step. This allows the operator to add soap for the next step. A buzzer signal warns the operator that the cycle has been interrupted.

No Wash Sequence

Prewash Wash Cool Down Rinse Final Rinse Soak Flush Spray No Wash

1 1–2

0–99 sec

0 sec

No No/Yes

In case of a No Wash Sequence, the wash function of the programmed step is skipped.

Page 33

Program the Drain Step

A Drain/Extraction step is required after each wash step. NOTE: You do not need to program a drain sequence before an

extraction sequence because the water will automatically drain during the extraction sequence.

SELECTING THE DRAIN/EXTRACTION STEP

The number of drain functions and options depends on the Machine Type.

n For a new step, the rst sequence that is displayed is the

Drain sequence (default).

n Select the desired Drain step sequence from the list by

pressing LEFT ARROW or RIGHT ARROW.

n Press ENTER to conrm your selection. n You can also use ARROW DOWN if you

accept the pre-programmed default value.

Prog XX

Step YY

Wash

Type: Drain

Drain

Drain Sequence

Drain Extract No Drain Static Drain Reversing Drain

Menu Item Description Default Limits

Drain Valve Only available on washers with both a normal Open and

normal Closed Drain valve.

Time The Drain Sequence Time.

(for 0 minutes the Drain sequence will be skipped) (programmable in steps of 0.5 minutes)

Exit Return to Edit Program Menu.

1 1–2

0.5 min 0–9.5 min

Page 34

The Extract Sequence

Drain Extract No Drain Static Drain Reversing Drain

Menu Item Description Default Limits

Drain Valve Only available on washers with both a normal Open and

normal Closed Drain valve.

RPM The suggested RPM depends on the Machine Type. See Table A-6

Time The Extract Sequence Time.

(for 0 minutes the Extract sequence will be skipped) (programmable in steps of 0.5 minutes)

Exit Return to Edit Program Menu.

1 1–2

4.5 min 0–9.5 min

The No Drain Sequence

Drain Extract No Drain Static Drain Reversing Drain

• The Drain/Extraction part of the programmed step is skipped.

IMPORTANT: For some specic functions “No Drain” must be programmed. Example: If you want to program a Cool Down Sequence, then “No Drain” must be programmed between the Hot Wash and the

Cool Down Sequence.

Menu Item Description Default Limits

Exit Return to Edit Program Menu.

Static Drain Sequence

Drain Extract No Drain Static Drain Reversing Drain

The drum is at standstill while the water is drained.

Menu Item Description Default Limits

Drain Valve Only available on washers with both a normal Open and

normal Closed Drain valve.

RPM The suggested RPM depends on the Machine Type. See Table A-6

Time The Static Drain Sequence Time.

(for 0 minutes the Static Drain Sequence will be skipped) (programmable in steps of 0.5 minutes)

Exit Return to Edit Program Menu.

IMPORTANT: In a Static Drain Sequence, the garments are not distributed around the drum while the water is drained. When the Spin Sequence starts, the garments are very imbalanced and the imbalance (tilt) function will be activated. To avoid imbalance, (tilt) activation, do not program a Spin Sequence immediately after a Static Drain Sequence.

1 1–2

4.5 min 0–9.5 min

Page 35

The Reversing Drain Sequence

Drain Extract No Drain Static Drain Reversing Drain

The drum is reversing while the water is drained.

Menu Item Description Default Limits

Drain Valve Only available on washers with both a normal Open and

normal Closed Drain valve.

RPM The suggested RPM depends on the Machine Type. – See Table A-6

On Time The mechanical action, motor On Time.

(The suggested default values can be adjusted in the Initialization Menu)

Off Time The mechanical action, motor Off Time.

(The suggested default values can be adjusted in the Initialization Menu)

Time The Reversing Drain Sequence Time.

(for 0 minutes the Reversing Drain sequence will be skipped) (programmable in steps of 0.5 minutes)

Exit Return to Edit Program Menu.

1 1–2

12 sec 1–99 sec

3 sec 1–99 min

0.5 min 0–9.5 min

Page 36

OPERATION

Start a Laundry Load

n The washer must be properly installed before operation.

See the Installation Instructions for your washer.

n Conguration and Initialization Menu must have the correct

settings before operation.

n Wash cycles will not start unless the washer control is in the

run mode.

1. Switch on the Power: The display will light up. When the program is ready to be started, “Select Process _ _” will display.

2. To load the washer: Open the door and load the laundry into the drum. When the drum is loaded, close the door.

3. Put laundry products into the laundry product dispensers. Put the correct amount of laundry products into the dispensers.

Front/Side Soap Dispenser washers: At the Wash Sequence, it depends of the pre-programmed

4. Start a wash program: Up to 99 programs can be selected. The rst 15 are the standard Wash programs discussed in “Programmed Cycles”. Additional programs are available for North America. Insert the program number and press START.

NOTE: If there is no program available for a specic

program number, INVALID is displayed.

5. During the cycle, the cycle time will decrease minute by minute and gives you an indication how long it will take before the cycle is nished.

n For each Wash program Step, rst you will see the

n A Progress Bar shows the progression of the wash cycle.

soap supply signals in which boxes A, B, C, D, or E you have to add laundry products.

Top Soap Dispenser washers: At the Wash Sequence, it depends of the pre-programmed water inlets in which compartment A, B, or C you have to laundry products.

Wash Sequence, then you will see the Drain/Extraction Sequence.

Program Number

CHLORINE BLEACH

Step 2

Rinse

Wash Cycle Name

Time Units

Minutes

Cycle Options

Time Delay

Entering a delay time is performed during washer startup as follows:

1. Enter the selected Program Number.

2. Press DOT. The Delay time message will be

displayed. The door and the soap door must be closed rst.

3. Now you can insert the value for a delay time. “Washer will start after _ _ : _ _” First insert a value for the Hours, then insert a value for the minutes. The minimum delay time is 1 minute [ 00:01]. The maximum delay time is 99 hours 59 minutes [99:59].

4. Press START. The delay time will start to decrease and the door will lock immediately. Once the delay time is over, the wash cycle will start automatically.

NOTES:

n The Delay Time Sequence can be interrupted by

pressing Stop.

n “Select Cycle _ _” is displayed. Insert the program number

and press START.

Economic

If you accept the selection ECONOMIC at the Start of a new cycle by pressing YES, the programmed water level will be lowered by 20% (in units). If you do not want an ECONOMIC level, press NO.

NOTES:

n Economic water levels should only be used for lightly soiled

and/or smaller volumes of garments. In other cases these reduced water levels will give poor washing results.

n In the Initialization Menu you can enable/disable the

request for Economic at start up.

Advancing the Wash Program

n Press  to increase Wash Sequence time. n Press  to decrease Wash Sequence time. n Press START to skip this step.

Wash Time

When the wash program begins, REMAINING CYCLE TIME displays and the time dot will blink. The REMAINING CYCLE TIME counter will stop and the time dot will stop blinking if extra time is required. The REMAINING CYCLE TIME counter will stop when the washer requires extra time to:

n Fill the tub, n Heat the water (if the Wait For Temperature option is

selected), or

n Drain the tub (if the water is not drained in 30 seconds

and the automatic extended drain time is started).

Wash/Spin

Sequence

Wash Cycle Step

Progression

Bar

Remaining Time Wash Cycle

Door State

Page 37

Program End and Unloading

Program End

The time on the display counts down until 0. Once the program cycle is nished, END PROGRAM is displayed. The door lock will be released. You can open the door when UNLOAD appears on the display. Open the door and unload the washer. The message UNLOAD will be erased and the washer is ready to start a new program. “Select Cycle _ _” is displayed.

Messages During the Wash Cycle

Water Fill Process

When the water ll process is running, a picture of a tap is shown on the display.

n Depending on the water temperature the cold and hot inlet

valves will be opened.

n The water level is measured by an electronic water

level sensor.

n If the Temperature Balance function is enabled, the Full

Control washer controller will control the water temperature until the target temperature is reached. For Hot wash programs, extra heating will be required after the ll process to reach the programmed hot water temperature.

n In the standard wash tables you will nd a Normal Low and

Normal High water level.

n These are the standard water levels:

– The Normal Low water level is used for the Prewash,

Wash, and Soak Sequence.

– The Normal High water level is used for the Rinse and

Final Rinse Sequence.

n The water level can only be programmed between two

limits:

– The lower limit is above the heating elements and the

temperature sensor.

– The upper limit is below the overow hole.

Heating Process

When the water heating process is running, a picture of a boiler is shown on the display.

n When “No Wait for Temperature” is selected: The washer

will heat until the time of the specic wash step is over or if the programmed temperature was reached. Even if the programmed temperature is not reached, the program will start the next sequence if the time of the sequence is over.

n When “Wait for Temperature” is selected: The washer

will heat until the programmed temperature is reached. The programmed time of the Wash Sequence will only start counting down from the moment that the target temperature was reached.

NOTE: If the washer does not have an accessory heating system, do not select “Wait for Temperature” in the Initialization Menu.

Cool Down Function

n Automatic cool down: This function avoids thermal shock

in the washer. For Hot washes above 149°F (65°C), cold water is added at the end of the step.

n Programmed cool down: This function is recommended

to avoid the shrinking of the garments. Water is drained and cold water is added bit by bit. The temperature of the water in the tub will decrease slowly as a function of the programmed Cool Down Sequence (temperature and time).

Flush Function

Only for washers with a Top Soap Dispenser:

n At the ll segment of the Flush Sequence, no water level is

programmed and the water will escape by the overow hole.

n Larger soil particles will be separated from the garments

due to the water that is draining through the overow hole.

Spray Function

The special product is injected while the drain valve is open and depending the programmed speed, the drum will spin at distribution or low spin speed.

Unbalanced

When the washer load is off balance, the tilt switch may activate during the Spin Sequence.

n The Spin Sequence will be interrupted and the garments in

the drum will be redistributed.

n The washer will try up to 10 times to redistribute the

garments.

NOTE: This function is only for MFS models.

Pause

When a signal has been programmed for the end of a Wash Sequence the washer will stop the Program and the message “Pause, Press Start to Continue” will be displayed.

n The buzzer will give a signal for the operator. Now the

operator can add laundry products.

n By opening the soap door, the buzzer is switched off (only

for Front/Side Soap Dispenser washers).

n By pressing START the program will continue to the next

program step.

Stop

By pressing STOP the program is interrupted. The washer will rst go to a safe state. Then the message CONTINUE ? is displayed.

n STOP: The program is stopped. A tumble sequence will be

completed before the door can be opened.

n START: The program restarts the last active step, and

continues with the rest of the program.

Page 38

Open Soap Box

(Only for washers with Front/Side Soap Dispensers)

By opening the soap dispenser door, the program is interrupted immediately. First the washer will go over to a safe state, then “Close Soap Door” displays. Once the soap dispenser door is closed again, “CONTINUE ?” will display.

n STOP: The program is stopped. A tumble sequence will be

completed before the door can be opened.

n START: The program restarts the last active step, and

continues with the rest of the program.

NOTE: It is recommended to program a pause (signal) if you want to ll the same Soap Box twice while the program is running.

Wait State

It can occur that the normal washer operation has been interrupted and that you have to wait until the full control washer controller allows you to go on. You can recognize the wait state by “Wait” appearing on the display and a decreasing counter. This will occur when the power has been switched off and on during a running wash cycle.

There is an automatic delay time before the washer can be restarted because the software does not know how fast the motor was spinning.

Failure Messages

When a failure has been detected by the full control wash computer, a Failure Message is generated, to inform the operator about the problem. Each error message contains:

n XX: The Program number n YY: The Step number n Err ZZZ: The error number n Fault Message: The name of the error message

Out Of Order (Pr: XX St: YY)

Ask For Service

(Err ZZZ : Fault Message)

At the upper line, the program number and step number of the interrupted program are displayed. The message “Unload !” will inform you when you can open the door.

Safety conditions

If there is still water in the drum or if the temperature is too high, it is not possible to open the door. The messages “Water in cage” or “Too Hot” will be displayed together with the level and the temperature.

NOTE: It is up to the operator to take the necessary precautions if the drain valve is not functional and there is still hot water in the tub at the end of the wash cycle. On the display, the actual water temperature and level will display. Wait until the water drains and the water cools before all interventions because hot water can cause burns.

n If something goes wrong with the door lock, the program

will end immediately. For safety purposes, the door will stay locked.

See “Troubleshooting” for more information on error handling.

Power interruptions

When a power interruption occurs while the washer is in standby mode and no program cycle was started, the washer will stay in standby mode. When a power interruption occurs while the washer is washing or spinning, after the power interruption, the message “Continue ?” will display.

n STOP: The program is stopped. A tumble sequence will be

completed before the door can be opened.

n START: The program restarts the last active step, and

continues with the rest of the program.

Special Function Keypads

The Special Function keypads “Info” and “Service” are dedicated to supply the operator with more information about the wash programs and the wash washer functions.

n Press INFO if you want to nd out what a program looks

like.

n If no program is running, you will get an overview of all

available programs.

n At each step are shown all the menu items. n You can exit the Info Menu by pressing INFO again.

Service-State

n Press SERVICE-STATE if you want to inspect the actual

water temperature and level.

n At the Service-State Menu, you can review:

– The water temperature and water level – The number of cycles that have been accumulated

(service due)

– The actual washer states at the running wash cycle

n By entering the Program Mode, the Service-State Menu will

not disappear after 1 minute.

n By pressing ARROW DOWN you will see all the menu

items.

n You can leave the Service-State Menu by pressing

SERVICE-STATE again.

Inlets 1, 2, 3 (4, 5, 6 )

n Press INLET 1, 2, 3 (4 , 5, 6) if you want to open a water

Inlet valve during a running process.

– Only functional at a running wash sequence. – The corresponding inlet valve will be opened while you

are pressing the keypad.

NOTE: It may not be possible to activate the inlets

because of the washer safety overrides.

Drain

n Press DRAIN if you want to open the drain valve during a

running process.

– Only functional during a running wash sequence. – The drain valve will be opened for the time you are

pressing the keypad.

Heating

n Press HEATING if you want to turn on heating

during a running sequence.

– Only functional during a running wash sequence. – Heating will be switched on while you are depressing

the keypad.

NOTE: It may not always be possible to activate the

heaters because of the washer safety overrides.

Page 39

Speed Adjust

n Press SPEED ADJUST if you want to change the drum speed

during a running sequence.

– You can adjust the drum speed by inserting a new value. – The drum speed options will depend on the Machine Type. NOTE: It may not always be possible to change the spin

speed because of the washer safety overrides.

Water Recycling

n If the washer is connected with a water recycling system, a

signal from the water recycling tank can be connected to the Full Control washer computer.

n If the tank is empty, then the diagnostic message “Err 40 no

ll recycle” will be shown on the display of the Full Control washer controller.

PROGRAMMED CYCLES

The Full Control washer controller contains 15 pre-programmed Standard Wash Programs. (Standard Programs: 1 to 15).

Programs 16 to 52 are special programs for North America. NOTE: The programmed cycles are given as an example only.

Contact your soap supplier for assistance creating custom programs.

Legend

Liquid Supply Times

The default liquid laundry product supply time is 30 seconds.

Water Inlet Valves

Washers with Top Laundry Product Dispensers

n Inlet Valve 1: Cold Hard Water (*) Soap Dispenser

Compartment “C” Final Rinse

n Inlet Valve 2: Cold Soft Water Soap Dispenser Compartment

“A” Pre wash

n Inlet Valve 3: Hot Soft Water Direct Inlet (Liquid) n Inlet Valve 4: Hot Soft Water Soap Dispenser Compartment

“B” Main Wash

n Inlet Valve 5: Cold Soft Water Soap Dispenser Compartment

“B” Main Wash

n Inlet Valve 6: Cold Soft Water Direct Liquid Inlet

(*) If no cold hard water is available, then Inlet Valve 1 will function with

cold soft Water.

Washers with Front/Side Soap Dispenser

n Inlet Valve 1: Cold Hard Water (Inlet Valve 1 is not

operational, if no hard water is available)

n Inlet Valve 2: Cold Soft Water n Inlet Valve 3: Hot Soft Water

n For the washers with Front/Side Soap Dispenser,

automatically the Inlet Valve for the water recycling tank will be switched off and the Cold water inlet valve will be switched on.

External Liquid Soap Boxes

n If the washer is connected with external soap pumps,

a signal from the soap supply reservoir can be connected to the Full Control washer computer.

n If the Soap Box is almost empty, then the diagnostic

message “Err 39 out of soap” will be shown on the display of the Full Control washer controller.

n So the operator does not have to check the soap supply

reservoirs continuously to avoid washing without soap.

Wash Action

Normal Wash Action

n A = 12 Seconds Action n R = 3 Seconds Rest

Medium Wash Action

n A = 10 Seconds Action n R = 5 Seconds Rest

Gentle Wash Action

n A = 3 Seconds Action n R = 12 Seconds Rest

End-of-Cycle (EOC) Tumble

n A = 5 Seconds Action n R = 5 Seconds Rest

RPM (Revolutions Per Minute)

n W: Type MFR (R)/MFS (F) = Washing Speed (32 – 50 RPM) n D: Type MFR (R)/MFS (F) = Distribution Speed

(not changeable) (100 RPM)

n L: Type MFR (R)/MFS (F) = Low Extraction Speed, Standard

(500 RPM)

n H: Type MFS (F) = High extraction speed (625–1000 RPM)

(depending on the size of the washer)

Water Level

NL: Normal Low level NH: Normal High level EL = NL minus 3 units EH = NH minus 3 units

Page 40

Wash program 1: Hot wash – 194°F (90°C)

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

WASH PROGRAMS

Step 1

Step 2

Step 3

Step 4

Step 5

Top Soap Dispenser

Prewash/wash 2-3 2-3 86°F

Spin – – – 1 min L – –

Main wash 5-4-3 2-3 194°F

Drain – – – 30 sec D –

Rinse 1 2-5-6 2 – NH 2 min W (normal) – –

Spin – – – 1 min L – –

Rinse 2 2-5-6 2 – NH 2 min W (normal) – –

Spin – – – 1 min L – –

Rinse 3 1 (+6) 1 (2) – NL 3 min W (normal) C D = 30"

Final spin/Spin – – – 5.5 min H – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Front/Side

Soap

Dispenser

(30°C)

(90°C)

Top Soap Dispenser

NL 5 min W (normal) A A = 30"

NL 10 min W (normal) B B = 30"

Front/Side

Dispenser

Soap

Wash program 2: Warm wash – 140°F (60°C)

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Step 1

Step 2

Step 3

Step 4

Step 5

Top Soap Dispenser

Prewash/wash 2-3 2-3 86°F

Spin – – – 1 min L – –

Main wash 5-4-3 2-3 140°F

Drain – – – 30 sec D –

Rinse 1 2-5-6 2 – NH 2 min W (normal) – –

Spin – – – 1 min L – –

Rinse 2 2-5-6 2 – NH 2 min W (normal) – –

Spin – – – 1 min L – –

Rinse 3 1 (+6) 1 (2) – NL 3 min W (normal) C D = 30"

Final spin/Spin – – – 5.5 min H – –

Front/Side

Dispenser

Soap

(30°C)

(60°C)

Top Soap Dispenser

NL 5 min W (normal) A A = 30"

NL 10 min W (normal) B B = 30"

Front/Side

Soap

Dispenser

Slowdown – – – x – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Page 41

Wash program 3: Colored wash – 104°F (40°C)

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Step 1

Step 2

Step 3

Step 4

Step 5

Top Soap

Dispenser

Prewash/wash 2-3 2-3 86°F

Spin – – – 1 min L – –

Main wash 5-4-3 2-3 104°F

Drain – – – 30 sec D –

Rinse 1 2-5-6 2 – NH 2 min W (normal) – –

Spin – – – 1 min L – –

Rinse 2 2-5-6 2 – NH 2 min W (normal) – –

Spin – – – 1 min L – –

Rinse 3 1 (+6) 1 (2) – NL 3 min W (normal) C D = 30"

Final spin/Spin – – – 5.5 min H – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Front/Side

Soap

Dispenser

(30°C)

(40°C)

Top Soap

Dispenser

NL 5 min W (normal) A A = 30"

NL 10 min W (normal) B B = 30"

Front/Side

Dispenser

Soap

Wash program 4: Bright colored wash – 86°F (30°C)

No prewash

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Step 1

Step 2

Step 3

Step 4

Top Soap

Dispenser

Main wash 5-6-3 2-3 86°F

Drain – – – 30 sec D –

Rinse 1 2-5-6 2 – NH 2 min W (normal) – –

Spin – – – 30 sec D – –

Rinse 2 2-5-6 2 – NH 2 min W (normal) – –

Spin – – – 30 sec D – –

Rinse 3 1 (+6) 1 (2) – NL 3 min W (normal) C D = 30"

Final spin/Spin – – – 4 min H – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Front/Side

Soap

Dispenser

(30°C)

Top Soap

Dispenser

NL 8 min W (normal) B B = 30"

Front/Side

Soap

Dispenser

Page 42

Wash program 5: Woolens – 59°F (15°C)

No prewash

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Step 1

Step 2

Step 3

Step 4

Top Soap

Dispenser

Main wash 5-6 2 59°F

Drain – – – 30 sec D –

Rinse 1 2-5-6 2 – NH 2 min W (gentle) – –

Drain – – – 30 sec D – –

Rinse 2 2-5-6 2 – NH 2 min W (gentle) – –

Drain – – – 30 sec D – –

Rinse 3 1 (+6) 1 (2) – NH 3 min W (gentle) C D = 30"

Final spin/Spin – – – 2.5 min L – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (gentle) – –

* see legend at the beginning of this section

Front/Side

Soap

Dispenser

(15°C)

Top Soap

Dispenser

NH 6 min W (gentle) B B = 30"

Front/Side

Dispenser

Soap

Wash program 6: ECO Hot wash – 194°F (90°C)

No prewash

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Step 1

Step 2

Step 3

Step 4

Top Soap

Dispenser

Main wash 5-4-3 2-3 194°F

Drain – – – 30 sec D –

Rinse 1 2-5-6 2 – EH 4 min W (normal) – –

Spin – – – 1 min L – –

Rinse 2 2-5-6 2 – EH 4 min W (normal) – –

Spin – – – 1 min L – –

Rinse 3 1 (+6) 1 (2) – EL 6 min W (normal) C D = 30"

Final spin/Spin – – – 5.5 min H – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Front/Side

Soap

Dispenser

(90°C)

Top Soap

Dispenser

EL 25 min W (normal) B B = 30"

Front/Side

Soap

Dispenser

Page 43

Wash program 7: ECO Warm wash – 140°F (60°C)

No prewash

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Top Soap

Dispenser

Step 1

Step 2

Step 3

Step 4

Wash program 8: ECO Colored wash – 109°F (40°C)

No prewash

Main wash 5-4-3 2-3 140°F

Drain – – – 30 sec D –

Rinse 1 2-5-6 2 – EH 4 min W (normal) – –

Spin – – – 1 min L – –

Rinse 2 2-5-6 2 – NL 4 min W (normal) – –

Spin – – – 1 min L – –

Rinse 3 1 (+6) 1 (2) – EH 6 min W (normal) C D = 30"

Final spin/Spin – – – 5.5 min H – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Front/Side

Soap

Dispenser

(60°C)

Top Soap

Dispenser

EL 20 min W (normal) B B = 30"

Front/Side

Soap

Dispenser

Step 1

Step 2

Step 3

Step 4

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Top Soap

Dispenser

Main wash 5-4-3 2-3 109°F

Drain – – – 30 sec D –

Rinse 1 2-5-6 2 – EH 4 min W (normal) – –

Spin – – – 1 min L – –

Rinse 2 2-5-6 2 – NL 4 min W (normal) – –

Spin – – – 1 min L – –

Rinse 3 1 (+6) 1 (2) – EH 6 min W (normal) C D = 30"

Final spin/Spin – – – 5.5 min H – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Front/Side

Soap

Dispenser

(43°C)

Top Soap

Dispenser

EL 20 min W (normal) B B = 30"

Front/Side

Dispenser

Soap

Page 44

Wash program 9: ECO Bright colored wash – 93°F (30°C)

No prewash

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Top Soap

Dispenser

Step 1

Step 2

Step 3

Step 4

Wash program 10: SUPER ECO Hot wash – 194°F (90°C)

No prewash

Main wash 5-6-3 2-3 93°F

Drain – – – 30 sec D –

Rinse 1 2-5-6 2 – EH 4 min W (normal) – –

Drain – – – 1 min D – –

Rinse 2 2-5-6 2 – NL 4 min W (normal) – –

Drain – – – 1 min D – –

Rinse 3 1( +6) 1 (2) – EH 6 min W (normal) C D = 30"

Final spin/Spin – – – 4 min H – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Front/Side

Soap

Dispenser

(34°C)

Top Soap

Dispenser

EL 20 min W (normal) B B = 30"

Front/Side

Soap

Dispenser

Step 1

Step 2

Step 3

Top Soap

Dispenser

Main Wash 5-4-3 2-3 194°F

Drain – – – 1 min L – –

Rinse 1 2-5-6 2 – EH 2 min W (normal) – –

Spin – – – 1 min L – –

Rinse 3 1 (+6) 1 (2) – EH 3 min W (normal) C D = 30"

Final spin/Spin – – – 5.5 min H – –

Slowdown – – – X – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Front/Side

Soap

Dispenser

(90°C)

Top Soap

Dispenser

EL 10 min W (normal) B B = 30"

Front/Side

Dispenser

Soap

Page 45

Wash program 11: SUPER ECO Warm wash – 140°F (60°C)

No prewash

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Top Soap

Dispenser

Step 1

Step 2

Step 3

Wash program 12: SUPER ECO Color wash – 104°F (40°C)

No prewash

Step 1

Main wash 5-4-3 2-3 140°F

Drain – – – 1 min L –

Rinse 1 2-5-6 2 – EH 2 min W (normal) – –

Spin – – – 1 min L – –

Rinse 3 1 (+6) 1 (2) – EH 3 min W (normal) C D = 30"

Final spin/Spin – – – 5.5 min H – –

Slowdown – – – X – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Top Soap

Dispenser

Main Wash 3-4-5 2-3 104°F

Drain – – – 1 min L – –

Front/Side

Soap

Dispenser

(60°C)

Front/Side

Soap

Dispenser

(40°C)

Top Soap

Dispenser

EL 10 min W (normal) B B = 30"

Top Soap

Dispenser

EL 10 min W (normal) B B = 30"

Front/Side

Soap

Dispenser

Front/Side

Soap

Dispenser

Step 2

Step 3

Rinse 1 2-5-6 2 – EH 2 min W (normal) – –

Spin – – – 1 min L – –

Rinse 3 1 (+6) 1 (2) – EH 3 min W (normal) C D = 30"

Spin – – – 5.5 min H – –

Slowdown – – – X – – –

Tumble – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Page 46

Wash program 13: SUPER ECO Bright color wash – 86°F (30°C)

No prewash

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Top Soap

Dispenser

Step 1

Step 2

Step 3

Wash program 14: Extraction – Low speed

Step 1

Main Wash 3-5-6 2-3 86°F

Drain – – – – 1 min D – –

Rinse 1 2-5-6 2 – EH 2 min W (normal) – –

Spin – – – – 1 min D – –

Rinse 3 1 (+6) 1 (2) – EH 3 min W (normal) C D = 30"

Spin – – – 4 min H – –

Slowdown – – – – X – – –

Tumble – – – – 30 sec W (EOC) – –

* see legend at the beginning of this section

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Top Soap

Dispenser

Rinse 1 (+6) 1(2) – NH 3 min W (normal) C D = 30"

Front/Side

Soap

Dispenser

Front/Side

Soap

Dispenser

(30°C)

Top Soap Dispenser

EL 8 min W (normal) B B = 30"

Top Soap

Dispenser

Front/Side

Soap

Dispenser

Front/Side

Soap

Dispenser

Final spin/Spin – – – 5.5 min L – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (normal) – –

* see legend at the beginning of this section

Wash program 15: Extraction – High speed

Sequence Inlet Temp. Level Time R.P.M.* Soap Supply

Top Soap

Dispenser

Step 1

Rinse 1 (+6) 1(2) – NH 3 min W (normal) C D = 30"

Final spin/Spin – – – 5.5 min H – –

Slowdown – – – x – – –

Tumble – – – 30 sec W (normal) – –

* see legend at the beginning of this section

Front/Side

Soap

Dispenser

Top Soap

Dispenser

Front/Side

Soap

Dispenser

Page 47

TROUBLESHOOTING

Display Messages

Various messages may appear on the display at the start, during, or at the end of a washing cycle. In some cases, an audible signal will alert the operator. When an error occurs, the washer will automatically go to a safe state. With the Diagnostic Program you can determine the problem. This program will test the individual functions of the washer one by one.

FAULT MESSAGES

n If a failure occurs the computer will display a diagnostic

error message.

n The program number and step at which the interruption has

occurred are displayed.

n The Fault Message itself contains a number and a

corresponding text label by which it is easy to nd the related information in the manual.

Out Of Order (Pr XX St YY)

Ask For Service

(Err ZZZ : Fault Message)

How to Handle Fault Messages

NOTES:

n Check the failure code information in this section

to determine the nature of the problem.

n Ask for an experienced technician’s assistance

to solve the problem.

n All relevant safety precautions must be followed before

proceeding.

You can override and erase Fault Messages by:

n Pressing STOP or ENTER in the Program Mode n Switching the power off/on n Opening the door (fault 4 and 41)

For safety reasons, the door will not be unlocked if: – There is still water in the drum – The water temperature is above 131°F (55°C) – The drum is still turning (for safety reasons, the door will not

unlock until the drum comes to a complete stop)

– There is a problem with the door lock system

n At the end of the cycle, the Full Control Wash computer will

perform a safety test sequence.

If at the end of the cycle the safety conditions are not

met, the display will show TOO HOT or WATER IN CAGE.

n If UNLOAD is displayed, the door can be opened.

XX: the program number YY: the program step number Err ZZZ: the number of the occurred error Fault Message: the text label of the error message

TOO HOT

XX°C

n If the cause has corrected itself, for example, the water has

WATER IN CAGE

XX°C Level YY

dropped below the required level for spin or the water temperature has dropped below 131°F (55°C) the error messages TOO HOT or WATER IN CAGE will disappear automatically.

Page 48

IMPORTANT:

n It is the operator’s responsibility to take the necessary

precautions if the drain valve does not function and if there is still hot water in the tub at the end of the wash cycle. The actual water temperature and level will be displayed on the display. Wait until the water drains and is cooled before any intervention is performed because hot water can cause severe burns.

n The error message “TOO HOT” can also appear at the end of

a cycle even if no failure occurred in the cycle. This signal will continue until the drum temperature drops to a safe level.

The computer will begin a specic routine depending on the failure type:

n WHEN SAFETY IS INVOLVED  Full stop + tumble: – The program is stopped but will run the tumble

sequence  Full stop + safety: – Time the program is stopped and a

safety time is started  Do not start: – The program will not be started as long as the safety

conditions are not fullled

n WHEN SAFETY IS NOT INVOLVED  Full stop + request for continue: – A request to Continue ? the program is displayed  Skip + continue: – The actual cycle step is skipped and the program

continues with the next step  Continue: – The program continues

Special cases:

n For E11: Fill Time failure and E14: Heating time failure after

overriding and erasing the Failure Message, you can restart or

stop the sequence, as “Continue ?” will be displayed. Possible cause: – water supply inlets off – decreasing capacity of the heating elements

n For E24: Defective Level sensor, E25: Defective

Temperature sensor and E35: Wrong software version

the Failure Message can only be erased by switching the

power off and back on.

n Fault 31: Initialization Fault Inverter and 32: Verication

Fault Inverter can be erased by switching off the power. But

as Fault 31 and 32 indicates that the Frequency Inverter is not

loaded with the correct parameter settings, the washer can

be damaged when the Inverter is functioning with the wrong

settings. Do not use the washer before a technician has inspected the

problem.

n Fault 41: Service Due will occur over and over again until you

have reset the cycle counter. To reset the cycle counter, see the Toolbox Menu on

page 55. Reset key:

n When you override an error message and open the door,

Reset Key will be displayed.

n This message signals the operator that the washer control is

still in Program Mode.

n Before you can start a new program you have to turn the key

switch back to Run mode or leave the Program Mode.

!! RESET KEY !!

Page 49

Fault Code Overview

Code Message Failure Action Fault Occurrence

E1 No Drain Co Drain failure cool down Full Stop + tumble Draining sequence cool down

E2 No Drain Drain failure Full Stop + tumble Draining sequence

E3 Tilt Fault Out of balance:

Before spin

E4 Imbalance Out of balance:

Normal spin

E5 Tilt High Sp Out of balance: high spin Full stop + safety time >500 or 750 RPM

E6 Door Coil Door switch failure Full stop + safety time Entire cycle

E7 Door Switch Door solenoid switch

failure

E8 Door Start Door lock check

at start failure

E9 Door Unload Door lock switch

closed failure

E10 Bimetal/Spring Bimetal/Spring Continue 2 min 30 sec after start cycle

E11 No Fill Fill failure Full stop + request for Continue While lling

E12 Overll Overll failure Full stop + tumble While lling

E13 No Heating Heating failure Full stop + tumble While heating

E14 Heat Time Heating time failure Full stop + request for Continue While heating

E15 Too Hot Too Hot Full stop + tumble While heating

E21 Overow Overow failure Full stop + tumble Wash step

E22 Flush fault Flush failure Full stop + tumble Flush step

E24 Level Sens Defective level sensor Continue + Don’t start Before start up

E25 Temp Sensor Defective temperature

sensor

E26 Mitsub code Undened Frequency

Inverter error code

E27 Comm fault Communication Fault

Inverter

E28 THT time / E.OL THT Time out / E.OL Full stop + safety time At spin sequence

Full Stop + tumble Start spin

Skip + continue After 10 x tilt

Full stop + safety time Entire cycle

Don’t start At start up

Don’t start End cycle

Continue + Don’t start Before start up

Full stop + tumble Entire cycle

Full stop + safety time Entire cycle

E29 OV3 time / E.OP OV3 Time out / E.OP Full stop + safety time At spin sequence

E31 Load Parr Initialization Fault Inverter Don’t start At initialization

E32 Verify Parr Verication Fault Inverter Don’t start At loading parameters

E33 Stall prev Stall prevention

function active

E35 Wrong Soft Wrong software version Don’t start New software version

E37 No Drain Sp Drain failure at the

Spray Sequence

E38 No Recycle The Tank with recycle

water is empty

E39 Out of Soap The Soap Supplies

are running Out of Soap

E40 No Fill Rec Fill failure due to an empty

water recycle Tank

Continue At spin sequence

Full stop + tumble Spray Sequence

Buzzer at the End. Front/Side Soap Dispenser Mach. only

For Info only Wash step

Full stop + Request for Continue Top Soap Dispenser Mach. only

Wash step

Page 50

Fault Code Overview (continued)

Code Message Failure Action Fault Occurrence

E41 Service Due Service Due Signal For Info only

Open door = reset

E42 Connection No Network Connection For Info only Data Transfer Networking

E43 Voltage Par Wrong Voltage

Range Selection

E44 Model type Wrong Inverter Model

Type

E45 No Speed

Sensor Signal

E46 Brake Closed Brake Stays Closed Full stop + safety time At spin sequence (F120 only)

E47 Brake Wear Out Friction blocks brake

E48 Brake Open Brake Stays Open Continue + Buzzer At spin sequence (F120 only)

E49 UnBalance

Switch At Wash

E50 No Second

Acceleration Ramp

E51 No Third

Acceleration Ramp

E52 Board Memory PCB-EEPRROM

E53 Board Data PCB-EEPROM Data

E57 Lock System Door Lock Switch stays closed when

E58 No Free Run Deceleration end of spin while

E59 Run Free Run Run Status Inverter =1

No Speed pulses when drum turns.

are worn out

Air suspension without compressed air Full stop + safety time Wash action (F120 only)

Missing wire bridge Inverter/Wrong Inverter Parameters

CRC failure

out of range failure

the outer door is open.

brake is closed.

while brake is closed.

Make correct selection Conguration Menu

Continue + Buzzer At spin sequence

Full stop + safety time Any time (F120 only)

Continue At spin sequence (F120 only)

Don’t start At Power Up

Don’t start At locking sequence

Full stop + safety time At spin sequence (F120 only)

End cycle

(F120 only)

(MB90-140-180 only)

E60 No reset Drive No detection motor

speed signal at wash

E61 Continue spin Motor doesn’t stop

spinning anymore

E62 Extended speed Motor spins too fast Full stop + safety time Entire cycle

E63-67 Motor Drive Reset Motor Drive for

E60, E61 & E62

E68 No Sign Spin No detection motor

speed signal at spin

E69 RS Unbalance Unbalance input should

not be high on R models

E70 RS7 Select RS7 selected in case of RS10 Don’t Start Start cycle

E71 RS10 Select RS10 selected in case of RS7 Don’t start Start cycle

E72 KEB ST LOW No wire bridge terminals 16-20 Don’t start Start cycle

E73 KEB ST HIGH No KEB parameters loaded in Inverter Full stop + safety time Start cycle

E74 CFIStuck Inverter not switched off at end of cycle. For Info only End of cycle

Full stop + safety time Wash Sequence

Full stop + safety time Entire cycle

Reset Motor Drive Wash Sequence

Full stop + tumble Spin Sequence

Don’t Start Full stop + tumble

Start Spin sequence Entire cycle

Page 51

Fault Code Overview (continued)

Code Message Failure Action Fault Occurrence

E75 KEB code Undened Frequency Inverter error code Full stop + tumble Entire cycle

E78 Lock Active At standby door lock is locked

nevertheless door is open.

E79 Lock Start After pressing Start door lock is locked

nevertheless door is open.

E80 Time Out

Input16

E81 No Reheat Heating Failure Full stop + tumble. Wash Step

E82 No Rell Rell failure Full stop + request for

E83 Cycle Fail No successful wash cycle termination Info that the wash cycle

E84 No Store PC Communication failure with PC For Info only. End cycle

E85 RTC Low Batt Real Time Clock, No Battery or battery

E86 No RTC Comm Real Time Clock is not available For Info only. End cycle

E100 Weigh No

Comm

E101 Weigh Low Washer weight is too low Don’t start Before Start

E102 Weigh High Washer weight is too high Don’t start Before Start

E103 Weigh Balance Weight is not balanced over 4 load

E104 Weigh Overload Weight on individual load cell

E105 Weigh Airbags No functional air pressure system Don’t Start Before Start

E300-E353 Mits Err Specic Mitsubishi Inverter Alarm Full stop + safety time Entire cycle

E400-E441 KEB Err Specic KEB Inverter Alarm Full stop + safety time Entire cycle

E500-E515 Memory Err Memory Error Full stop + safety time Any time

On Hold Signal Failure Soap Dispensing System

low power

Communication fault weighing system Full Stop Tumble Before Start (MB16-MB180)

cell’s.

exceeds max.

Don’t Start At Standby

Don’t Start At Start Cycle

Full stop + tumble. Entire cycle

(MB only)

Wash Step

Continue

has to be repeated.

For Info only. End cycle

Don’t start Before Start

Full stop + tumble Entire cycle

(MB only)

Abnormal Cycle Termination (MB only)

(MB only)

Entire cycle (MB16-MB66) (MB + FF23–55 only)

(MB + FF23–55 only)

(MB16-66 + FF23–55 only)

(MB70-180 only)

E550 DAQ Version Err Wrong DAQ Memory version For Info only Installation new software

E551 DAQ Write Err Problem writing DAQ Memory For Info only Traceability function, whole

cycle

E552 DAQ Full Err DAQ Traceability Memory is Full For Info only Traceability function, whole

cycle

E553 Store DAQ>PC DAQ Traceability Memory is almost Full For Info only Traceability function, whole

cycle

E600-

E628

Softw Err Software Error Full stop + safety time Any time

Page 52

Service Menu

Initialization Menu … Program Menu … Configuration Menu … Service Menu … Advanced Menu …

Main Menu

In the Service Menu you have some extra utilities:

 The Software Version Number.  An overview of the 20 last Failure Messages.  Statistics for 10 general error messages.  Pulley Ratio.  An overview of the input states.  Switching On the Inverter for a technical intervention.  Reset Cycle Counter and Statistics Error Messages.

SELECT CYCLE is displayed

 Enter the Program Mode. (See page 6.)  The Main Menu is now available.  Press ARROW DOWN to select the Service Menu.  Press ENTER to make your selection.  Now you will see the Service Menu Screen.  The software version is prominently displayed on the

Service Menu. Write this information down on the back cover

of this manual.

HOW TO GET INTO THE SERVICE MENU The Service Menu can only be accessed when the washer is in standby (the power is switched on, but no program is started).

Main Menu

Initialization Menu … Program Menu … Configuration Menu … Service Menu … Advanced Menu …

Fault Menu

Menu Item Description

View Fault Messages … 1 Fault 1: E XXX: YYYYYYYYYYYY

20 Fault 20: E XXX: YYYYYYYYYYYY

Check the last 20 Fault Messages from the Err log Fault N° 1: the last occurred error message

Fault N° 20: the last - 19 occurred error message E XXX: The Error message number YYYYYYYYYYYY: The Error message name (If no messages are displayed, this means that no Errors have occurred.)



Service Menu

Software Version: 1.00

Diagnostic Pr ... Toolbox … Faults … Exit

Erase Fault Messages No The Error log is reset by erasing the Fault Messages.

View Fault Statistics … 1 No Drain 0x

The Fault Statistics are an accumulation of Error messages that have appeared over a long period. With this information the technician has an indication on which parts an intervention should be needed. (the statistics are reset by the “Reset Service Counts” menu item in the Toolbox Menu) The List with Statistics: No Drain: E1 + E2 + E37 Door Switch: E6 + E7 + E8 + E9 Bimetal / Spring: E10 No Fill: E11 + E40 No Heating: E13 + E14 Temp Sensor: E25 Level Sensor: E24 Invert Com: E27 Invert Alarm: E26 + E28 + E29 + E30 + E60 + E61 +E62 + E72 + E73 + E74 + E75 Lock Active: E78 + E79

Page 53

Toolbox Menu

The purpose of the Toolbox Menu is to give support at technical interventions.

Menu Item Description

View Input States ? 1 Input 1 On

16 Input 16 Off

The Input states for Input 1, …, Input 16. The exact function of the inputs can be found on the electrical schematic of the Full Control Washer. – if the Input state is Off, the Input signal is low. – if the input state is On, the Input signal is high.

Inverter Power Off With this function it is possible to switch on the power of the Inverter if a

Pulley Ratio X.XX The Pulley Ratio allows to verify if the motor pulley and the drum pulley

RTC Time XX:YY:ZZ Only shown when Traceability function is turned on in Advanced Menu.

RTC Date AA:BB:CC Only shown when Traceability function is turned on in Advanced Menu.

Adjust Clock Hour XX Minutes YY Day AA Month BB Year CC

Reset Service Counts No Once the washer has reached the total number of wash cycles like set

Technical Intervention is needed. ATTENTION: Special care has been taken at the initialization of the

parameters of the Frequency Inverter. Maytag is not responsible for poor performance of the washer if the owner has installed new parameter settings in the Inverter that do not correspond with the original settings at the factory.

have the correct size by calculating the Pulley Ratio.

The Time value of the Real Time Clock. XX: Hours, YY: Minutes, ZZ: Seconds When 165:165:165 is displayed, no RTC is connected.

The Date value of the Real Time Clock. AA: Day, BB: Month, CC: Year When 165:165:165 is displayed, no RTC is connected.

Only shown when Traceability function is turned on in Advanced Menu.

Set the correct Date and Time for the RTC.

at the “Service Interval,” a signal is given at the end of each cycle until the Cycle Counter has been reset.

Load Cell Calibration Load Cell 1 (empty): XX [A-B] Load Cell 2 (empty): YY [A-B]

Comm. Weighing System No

Exit Return to Service Menu.

Only shown when Weighing System function is turned on in Advanced Menu. For small MB models only. (MB16–MB66) Washer must be unloaded for the calibration procedure. The calibration value XX and YY must fall within the Limits [A-B]

Page 54

DIAGNOSTIC PROGRAM

• Select diagnostic program.

• Press START if you want to start the diagnostic program.

Diagnostic Prog …

Service Menu

The purpose of the Diagnostic Program is to test the washer functions one by one.

n HOW TO GET INTO THE DIAGNOSTIC MENU

1. Select Cycle is displayed. Enter the Program Mode. (See page 6.) The Main Menu is now available. Press ARROW DOWN to select the Service Menu. Select the Diagnostic Program Menu at the Service Menu.

TEST SEQUENCE

 Display test and door lock test  Sensor test  Motor test  Water ll, heating and drain test  BASIC Diagnostic Wash program

n Diagnostic Test Sequence for Washers with Top Soap

Dispenser.

 Test (R): For Rigid Mounted washers.  Test (F): For Free Standing washers.

Test (R) Test (F) Info Explanation

Service Menu

Diagnostic Prog …

n Select Diagnostic Program

Diagnostic Cycle

Start Cycle No

Exit

n Press START if you want to start

Diagnostic Program.

1 1

Black display followed by a Text display.

Door lock test (locks and unlocks the door 5 times) Display test

*** *** None Sensor test (all washer sensors are tested)

3 3 Motor Reverse Wash Speed (inverse direction high spin)

4 4 Motor Stop Standstill motor

5 5 Motor Forward Wash Speed (same direction high spin)

6 6 Motor Distribute Distribution speed (same direction high spin)

7 7 Motor Low spin Low spin speed (same direction high spin)

8 Motor High spin High spin speed (the drum is turning away from the Soap Box)

8 9 Motor Stop Free run or controlled deceleration

20 20 Inlet 1 The washer takes water at inlet 1

21 21 Drain 1 The water is drained at drain valve 1

22 22 Inlet 2

The washer takes water at inlet 2 until the safety level for heating is reached Heating activated (only if Wait temp = on)

23 23 Drain 1 (2)* The water is drained at drain valve 1

24 24 Inlet 3 The washer takes water at inlet 3

25 25 Drain 1 The water is drained at drain valve 1

26 26 Inlet 4 The washer takes water at inlet 4

27 27 Drain 1 The water is drained at drain valve 1

28 28 Inlet 5 The washer takes water at inlet 5

29 29 Drain 1 The water is drained at drain valve 1

30 30 Inlet 6 The washer takes water at inlet 6

31 31 Drain 1 The water is drained at drain valve 1

50 50 Tumble The tumble sequence

Unload End of the Diagnostic Cycle

NOTE: The second drain valve will be opened if a second drain valve has been selected in the Conguration Menu. No number 2 is displayed at the sensor test as this takes only a fraction of a second.

Page 55

Diagnostic Test Sequence for Washers with Front/Side Soap Dispenser.

n Test (2): For washers with 2 Main Water Supplies.

n Test (3): For washers with 3 Main Water Supplies.

Test (2) Test (3) Info Explanation

1 1

Black display followed by a Text display.

Door lock test (locks and unlocks the door 5 times) Display test

*** *** None Sensor test (all washer sensors are tested)

3 3 Motor Reverse Wash Speed (inverse direction high spin)

4 4 Motor Stop Standstill motor

5 5 Motor Forward Wash Speed (same direction high spin)

6 6 Motor Distribute Distribution speed (same direction high spin)

7 7 Motor Low Extract Low spin speed (same direction high spin)

8 8 Motor High Extract High spin speed (the drum is turning away from the Soap Box)

9 9 Motor Stop Free run or controlled deceleration

20 Inlet 1 The washer takes water at inlet 1

21 Drain 1 The water is drained at drain valve 1

20 22

Inlet 2 Heater

The washer takes water at inlet 2 until the safety level for heating is reached Heating activated (only if Wait temp = on)

21 23 Drain 1 (2)* The water is drained at drain valve 1

22 24 Inlet 3 The washer takes water at inlet 3

24 26 Supply A Supply A is activated for 30 seconds

26 28 Supply B Supply B is activated for 30 seconds

28 30 Supply C Supply C is activated for 30 seconds

30 32 Supply D Supply D is activated for 30 seconds

32 34 Supply E Supply E is activated for 30 seconds

50 50 Tumble The tumble sequence

Unload End of the Diagnostic Cycle

NOTE: The second drain valve will be opened if the second drain valve has been selected in the Conguration Menu. No number 2 is displayed at the sensor test as this takes only a fraction of a second.

REMARK: If ++ ++ is displayed at the motor test sequence, then you can Advance (Press START) the test Sequence.

Page 56

BASIC Diagnostic Wash program

Sequence Supply Inlet

Top Front Top Front Top Front

Temp Level Wash action Time R.P.M.

Step 1

Step 2

Step 3

Wash Wash B – 3-4-5 2-3 104°F

(40°C)

Drain Drain – – – – – – – 30 sec D

Rinse 1 Rinse 1 – – 2-5-6 2 – NH A=12 sec R=3 sec 1.5 min W

Spin Spin – – – – – – – 1 min L

Final Rinse Rinse 2 C – 1(+6) 1 (2) – NL A=12 sec R=3 sec 2 min W

Spin Spin – – – – – – – 4.5 min H

Slowdown – – – – – – – 1 min -

Tumble – – – – – – A=12 sec R=3 sec 30 sec W

Error messages: If the computer detects some problem during the Diagnostic Help Program, a diagnostic error message is generated. Also check the Error Log List in the Service Menu. Check the error handling and explanation of the error messages.

NL A=12 sec R=3 sec 6 min W

Page 57

Problem Check List

Problem Cause Solving the problem

When the power is switched on: the display is not illuminated

Remark: The display must always light up when the power connector is connected to the wash computer (Flash memory with software must be installed)

The display is illuminated, but it’s difcult to read the text on the display.

The washer is not starting up • The key switch or control is in

The washer is not responding when pressing the keypads

The washer is not performing as expected

A program is started, but the outputs are not activated

• No external power

• The emergency button is activated

• The power connector is not connected

on the board

• The power connector is reversed

• The fuse on the wash computer has

blown

• Disconnect the input connector A and B

• Check if the Flash Memory that contains

the software is inserted in it’s socket

• The brightness is not Ok • Change the value for Brightness,

“Program Mode”

• The key switch is not functional

• “START” is not functional

(the key switch is in Program Mode)

• No keypad is functional and the key

switch is in the correct position

• There is no beep signal when keypads are pressed

• If the incorrect Machine Type is selected

the wrong outputs will be activated

• Check if connector “R” and “Q” are connected

• Switch on the external power supply

• Verify the external power to the

washer

• Deactivate the emergency button

• Connect the power connector

• Check the wiring and connect the

connector as it must be connected

• If the transformer is broken replace the

wash computer

• Check the wiring and the voltage at the

power connector If the transformer is still OK change the Fuse

• If the display is lighting up:

verify that the input signals or the +16Vdc

Supply Signal are not touching the cabinet

• If there is no Flash Memory inserted in its

socket on the wash computer, use the correct software and Flash Memory

Viewing Angle in the Conguration Menu until you get a bright display

• Set the Key switch to “Run Mode”

• Take out of “Program Mode”

• Check if the input connector “A” is

well connected and check the wiring between the input connector and the key-switch

• Set the Key switch to “Run mode”

• Check if the connector “K” of the

keyboard is well connected

• Check if the connector “K” of the

keyboard is well connected

• Check if the correct Machine Type is selected in the Conguration Menu

• Connect the connector at the correct position

Wait is displayed and a counter is counting down

Unload is displayed and the Door is Open

Wrong water level (the water level sensor must not be calibrated)

The drum is not turning (No error message will be generated)

• This is a wait state caused by a power interruption or a safety sequence at the end of the process

• Check if the “Door Switch” is still closed • If the “Door Switch” is broken,

• Check if the programmed water levels

are the correct ones

• Check if the correct Machine Type is

selected in the Conguration Menu

• You have changed the Machine Type,

but the standard water levels do not change

• Check if the belt is broken

• Check the applied motor voltage

• Check if the motor is still functional

• Check the Inverter

• Wait until the counter has reached 0

• Do not switch off/on the power

again as you will restart the counter

replace the Door Switch”

• Set the correct water levels

• Select the correct Machine Type in the

Conguration Menu

• The standard water levels can only be reinitialized by programming new values or by loading the Standard Wash programs again

• Check the tension of the belt or replace the belt

• Repair the motor power supply circuit

• Change the motor if needed

• Send a request for more

information to Maytag

Page 58

EXTERNAL COMMUNICATION PROBLEMS

In the Conguration Menu you can select “RS485” communication or “IRDA”. Only one of both communication channels is operational at the same time depending your selection. So if external communication (PC-Laptop-handheld computer) is not operational check this menu setting rst. Check also if you have selected the correct machine communication address.

Error Messages Explanation

FAILURE 1: DRAIN FAILURE COOL DOWN SEQUENCE

Failure 1 occurs when the electronic timer detects that the water is not drained after 3 minutes in a Cool Down Sequence. The Failure Message is displayed at the end of the cycle.

DIAGNOSE:

1. Check the drain tube of the washer. If the drain tube is blocked: repair the drain tube.

2. Check the drain valve. If the drain valve is defective: replace the drain valve.

3. Check the wiring: When the drain valve is switched Off, the drain valve should be open. (normal open)

FAILURE 2: DRAIN FAILURE

Failure 2 occurs when the electronic timer detects that the water is not drained after 3 minutes in a Drain or Spin Sequence. The Failure Message is displayed at the end of the cycle.

DIAGNOSE:

1. Check the drain tube of the washer. If the drain tube is blocked: repair the drain tube.

2. Check the drain valve. If the drain valve is defective: replace the drain valve.

3. Check the wiring: When the drain valve is switched Off, the drain valve should be open. (normal open)

If the wiring is damaged: repair the wiring.

FAILURE 3: OUT OF BALANCE BEFORE SPIN

Failure 3 occurs when the out of balance sensor is activated before the spin sequence has started. Result: The washer will not spin.

DIAGNOSE:

1. Check if the out of balance switch is broken. (Make sure shipping braces are removed)

2. Check the position of the out of balance switch. If the out of balance switch is not correctly mounted:

3. Check the wiring, the contact of the out of balance switch is normally closed. Check connector pins for loose connections.

If the out of balance switch is broken: replace the out of balance switch.

install the out of balance switch properly.

If the wiring is damaged: repair the wiring.

FAILURE 4: OUT OF BALANCE NORMAL SPIN

Out of balance at normal Spin will occur when a washer is badly loaded. The washer will try up to 10 times to redistribute the laundry in the drum before the spin step is skipped. This function will keep the washer from overloading and assures the normal lifetime of the washer.

DIAGNOSE:

1. Check the position of the out of balance switch. If the out of balance switch is not correctly mounted,

2. If this failure occurs often. Use a fully loaded drum. A completely lled drum produces

3. Check the wiring if there is no bad connection. The out of balance sensor is a NC contact.

install the out of balance switch properly.

less unbalance than a drum that is only lled for 1/3.

If there is a bad connection: repair the wiring.

Page 59

FAILURE 5: OUT OF BALANCE HIGH SPIN

Failure 5 occurs when the out of balance sensor is activated during high spin. This failure indicates that there will probably is a mechanical defect.

DIAGNOSE:

1. Check the position of the out of balance switch. If the out of balance switch is not correctly mounted, install

2. Check the springs and the other mechanical parts that x the drum.

3. Check the wiring if there is a bad connection. If there is a bad connection, repair the wiring.

4. Check that the washer is installed correctly and stable. Adjust the supports at the bottom of the washer.

the out-of-balance switch properly.

If you see a broken mechanical part, replace the broken part.

FAILURE 6: DOOR SWITCH FAILURE

While a wash cycle is running the internal door lock systems are scanned all the time. If during the wash cycle the wash computer detects that the “DOOR SWITCH” is not closed then the washer will immediately stop all its functions. The door will stay locked.

DIAGNOSE:

1. Check for proper function of the “DOOR SWITCH.” The “DOOR SWITCH” is a NO normal open contact.

2. Check the continuity of the wiring. If the drain valve is defective, replace the drain valve. If the

3. Check for proper function of the “DOOR SWITCH” at the inputs menu.

If the “DOOR SWITCH” is broken or malfunctions, replace the door switch.

wiring is not continuous, repair the wiring.

If the input is not functional, replace the wash computer.

FAILURE 7: DOOR LOCK SOLENOID SWITCH FAILURE

While a wash cycle is running: the internal door lock systems are scanned all the time. If during the wash cycle the electronic wash computer detects that the “DOOR LOCK SOLENOID SWITCH” is not closed, then the washer will immediately stop all its functions. The door will stay locked.

DIAGNOSE:

1. Check the well functioning of the “DOOR

SOLENOID SWITCH”. The “DOOR SOLENOID SWITCH” is a NO open contact.

2. Check the door lock coil. If the door lock coil doesn’t function, replace the door lock

3. Check the mechanical function of the door lock. If the door lock is not functioning mechanically, replace the

4. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring.

5. Check for proper function of the “DOOR

SOLENOID SWITCH” at the inputs menu.

If the “DOOR LOCK SOLENOID SWITCH” is broken or doesn’t function correctly, replace the door solenoid switch.

coil.

door lock system.

If the input is not functional, replace the wash computer.

Page 60

FAILURE 8: DOOR LOCK CHECK AT START FAILURE

The washer will not start a new process when the door is not locked after pressing START. After 5 attempts to lock the door, the wash computer shows the Message DOOR NOT LOCKING (blinking). By opening the door: you are invited to close the door and press START once more. Failure Message 8 will be generated each time the door lock sequence could not be nished once started. Failure Message 8 is not shown on the display but only stored in the Error log.

DIAGNOSE:

1. Check door handle for damage traces and centering against door lock.

2. Check if the input connector DL (door lock) is connected. If the input connector DL (door lock) is not connected,

3. Check for proper function of the “DOOR LOCK SOLENOID SWITCH.”

4. Check the door lock coil. If the door lock coil does not function, replace the door lock

5. Check the mechanical functionality of the door lock. If the door lock is not functioning mechanically and cannot

6. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring.

7. Check the output relay that powers the door lock coil. If the relay is broken, replace the wash computer.

8. Check for proper function of the “DOOR LOCK SOLENOID SWITCH” at the inputs menu.

9. Check for proper function of the “DOOR SWITCH.” If the door switch is broken or does not function correctly,

If handle is damaged, replace handle. If not well-centered, center door against door lock.

connect connector DL.

If the door lock solenoid switch is broken or does not function correctly, replace the door lock solenoid switch.

coil.

be corrected, replace the door lock system.

If the input is not functional, replace the wash computer.

replace the door switch.

FAILURE 9: DOOR LOCK SOLENOID SWITCH FAILURE AT CYCLE END

At the end of the cycle the Door Lock coil is switched off and the “DOOR LOCK SOLENOID SWITCH” must open its contact. If within 30 sec the “DOOR LOCK SOLENOID SWITCH” doesn’t change state, Failure Message 9 will be displayed. As long the contact stays closed, Failure Message 9 remains on the display. If the contact should change state, the error message will be removed from the display and washer will be ready for use again.

DIAGNOSE:

1. Check the functioning of the “DOOR LOCK SOLENOID SWITCH.”

2. Check the door lock coil. If the door lock coil doesn’t function, replace the door lock

3. Check the mechanical function of the door lock. If the door lock is not functioning mechanically and cannot

4. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring.

5. Check the output relay that powers the door lock coil. If the relay stays closed, the relay is broken, replace the wash

If the door switch is broken or doesn’t function correct, replace the door lock switch.

coil.

be corrected, replace the door lock system.

computer.

Page 61

FAILURE 10: BIMETAL/SPRING

The bimetal/spring is an extra security that the door can not be opened immediately when the power is switched off. To verify that the bimetal/spring is not defective, the bimetal/spring is checked each cycle. If the bimetal/spring is defective: at the end of the program, Failure Message 10 is displayed.

DIAGNOSE:

1. Check the bimetal/spring. If the bimetal/spring system is defective, replace

2. Check the mechanical function of the door lock. If the door lock is not functioning mechanically or cannot be

3. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring.

4. Check door unlock coil. In normal operation, the door unlock coil should not be

5. Check the output relay that powers the door lock coil. If the relay stays closed, the relay is broken, replace the wash

the bimetal/spring.

corrected, replace the door lock system.

switched on all the time. At the bimetal test, the unlock coil must not be activated.

computer.

FAILURE 11: FILL FAILURE

Failure 11 occurs when the water level has not reached its target level in X minutes. x = Max ll time, a value that can be programmed at the Initialization Menu.

ATTENTION !!!: The rubber hose must be xed with a fastener on the Electronic Water Level Sensor.

DIAGNOSE:

1. Check if the programmed Max ll time in the Initialization Menu is acceptable.

2. Check if the external water valves are open. If the water valves are closed, open the water inlet valves.

3. Check if the water inlet valves are not blocked by dirt. If the water inlet valves are blocked by dirt, clean the water

4. Check the coil of the water inlet valves. If the coil of the water inlet valve is electric open, replace the

5. Check the drain valve. If the drain valve is defective, replace the drain valve.

6. Check if the rubber hose (for measuring the water level) is well mounted on the electronic level sensor and on the drain valve.

7. Check if the hose on the electronic sensor is air tight. If the air hose is not air tight, replace the air tube. With

8. Check if the hose doesn’t contain water (works as a

siphon).

9. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring.

10. Check the output relay that powers inlet valves and the

drain valve.

If the water ow is very slow, increase the value for the Max ll time. The default value is 10 minutes.

inlet valves or replace the water inlet valves.

coil or the complete water inlet valve.

If the hose is not well mounted, install the rubber hose properly.

a fastener, you can make the hose air tight at the level sensor.

If the air tube contains water, remove the water and x the hose so that it doesn’t work as a siphon.

If the relay receives a command signal but is not closed, replace the wash computer.

Page 62

FAILURE 12: OVERFILL FAILURE

If the target water level is X units above the target level then Failure Message 12 will be displayed. The Fault Message will not be generated when the user is advancing from a sequence with a high water level to a sequence with a low water level.

X= “Max. level Overll”, a value that can be programmed at the Initialization Menu.

DIAGNOSE:

1. Check if the water inlet valves are broken. If the water inlet valves are broken, clean or replace the water

2. Check if the water pressure is too high. Lower the water pressure.

3. Check the output relay that powers the inlet valve. If the relay stays closed, the relay is broken, replace the

In Case of Steam Heating: If the steam is not enough, it will have little heating power and the washer will be lled with too much water during steam heat segments. This will result in an increased water, energy and supply consumption. It’s strongly recommended that the heating installation works with enough system power. A simple solution can also be to reduce the programmed target water level. As less steam will be required, the normal water level should be reached. In the Initialization Menu it is also possible to adjust the alarm level to avoid the error message. (= not recommended)

inlet valve diaphragms.

wash computer.

FAILURE 13: HEATING FAILURE

If the heater elements are not functioning: message 13 will be displayed. The message is generated when the temperature is not raising 3°C (37°F) 10 minutes time.

DIAGNOSE:

1. Check if the heating contactor is activated. If the heating contactor is not activated, repair the wiring or

2. Check if the heating elements are heating. If the heating elements are not heating, repair the wiring

3. Check if the temperature sensor is functioning. If the temperature sensor is defective, replace the

4. Check the output relay that powers the heating contactor. If the relay is broken, replace the wash computer.

replace the contactor.

or replace the defective heater elements.

temperature sensor.

FAILURE 14: HEATING TIME FAILURE

When after X minutes the target temperature is not reached (in a washer set as wait for heat): Message 14 will be displayed. X = the programmed Max heating time in the Initialization Menu.

DIAGNOSE:

1. Check if the programmed Max Heating time

in the Initialization Menu is acceptable.

2. Check if the heating resistors are heating. If the heating resistors are not heating, repair the wiring

3. Check the water temperature. If the hot water supply temperature is too low, increase the

4. Check if the temperature sensor is functioning. If the temperature sensor is defective, replace the

If the washer has a small heating capacity, increase the value of the Max heating time.

The default is 60 minutes (for washers with large heating capacity).

or replace the defective heater elements.

temperature of the hot water.

temperature sensor.

Page 63

FAILURE 15: TOO HOT

When the water temperature is 59°F (15°C) above the target temperature: message 15 will be displayed. For evaluation of the problem, you can follow the temperature of the wash water on the display of the MCG control by pressing the Service key on the keypad.

DIAGNOSE:

1. Check if correct water inlet valves have been programmed.

If only hot water inlet valves have been programmed, and if the hot water supply has a temperature value above the programmed Wash Sequence value then the temperature of the wash water will be too high.

2. Check if the correct water inlet valves are functional. If the

cold water inlet valves are not functional or if the main cold water supply is not available and only hot water inlet valves are open, and if the hot water supply has a temperature value above the programmed Wash Sequence value then the temperature of the wash water will be too high.

3. Check the water temperature. If the temperature of the supplied hot water is too high,

4. Check if the temperature sensor is functioning. If the temperature sensor is defective, replace the

5. Check if the heating contactor stays closed.

(check voltage to contactor coil.)

6. Check the output relay that powers the heating contactor. If the relay stays closed, the relay is broken, replace the

7. Check the output relay that powers the heating contactor. If the relay is not broken, but receives a “not allowed” signal

Choose the correct water inlet valves for the Wash Sequence when you create or adjust the parameters of the wash program. Do not program only hot water inlet valves but also cold ones!

See diagnostics Failure 11, Fill Failure.

decrease the temperature at the water heater.

temperature sensor.

(auxillary heated units only) If the heating contactor stays closed, replace the heating contactor.

power board.

from the MCG computer, replace the computer.

FAILURE 21: OVERFLOW FAILURE

When the water level is raising above the hole of the overow tube: message 21 will be displayed.

DIAGNOSE:

1. Check if the overow hole and tube is not blocked. If the overow tube is blocked, repair the tube.

2. Check if the drain tube is not blocked. If the drain tube is blocked, repair the drain tube.

3. Check the water inlet valves. If a water inlet valve is broken, replace the water inlet valve.

4. Check the output relay that powers the water inlet valve. If the relay stays closed, the relay is broken, replace the

MCG computer.

FAILURE 22: FLUSH FAILURE

When the ush function is active and the washer loses 7 cm of water then the drain will be opened. Message 22 will be displayed.

DIAGNOSE:

1. Check if the drain valve is losing water. If the drain valve is defective, replace the drain valve.

2. Check if the washer is losing water. If the washer is losing water, replace defective parts.

FAILURE 24: DEFECTIVE LEVEL SENSOR

If the level sensor is broken then fault 24 will be displayed. The fault is only generated when the washer is in standby mode and No Wash cycle is running. The fault can only be erased by switching off and on the power.

DIAGNOSE:

1. Check the level sensor visually. If you see some damage, replace the MCG computer.

2. If the fault is persistent. Replace the MCG computer. (Be sure there is no drain

problem.)

Page 64

FAILURE 25: DEFECTIVE TEMPERATURE SENSOR

When the temperature sensor is broken then fault 25 will be displayed. The fault is only generated when the washer is in standby mode and No Wash cycle is running. The fault can only be erased by switching off and on the power. If the fault is still available after switching on the power: fault 25 will be displayed again.

DIAGNOSE:

1. Check if the temperature sensor is connected on the

Control Board.

2. Check the temperature sensor. If the temperature sensor is broken, replace the temperature

3. Measure the resistance of the sensor. If the resistance is not OK, replace the temperature sensor.

4. Check if the earth wire is at the middle position of the connector.

5. Check the Control Board visually. If you see some damage, replace the MCG computer.

6. If the fault is persistent. Replace the MCG computer.

The Female connector must be connected with the Male connector T of the Control Board.

sensor.

If the earth wire is not at the middle position, put the earth wire in the middle position of connector T.

Be sure that the problem is related to the Control Board and not to a defective temperature sensor.

FAILURE 26: UNDEFINED MITSUBISHI FREQUENCY INVERTER ERROR CODE

Occurs if the Inverter gives an error message which is not recognized by the MCG computer. Updating the MCG computer software might help discover what Inverter error code really occurred. Inform Maytag.

FAILURE 27: COMMUNICATION FAULT INVERTER

This fault will only occur when there is no communication between the MCG computer and the Inverter. The computer is sending requests to the Inverter, and the Inverter is sending answers to the computer. If the computer is not receiving the answers within 5 seconds then fault 27 will be displayed. The baud rate for the E/A500 series Mitsubishi Inverters is 19200. ( = RS485 communication) The baud rate for the F5 series KEB Inverters is 9600. (=RS485 communication) Error 27 will occur if at the Conguration Menu the wrong Inverter Type and by this way also the wrong baud rate has been selected. Cause: the MCG Computer and the Inverter have to communicate with the same baud rate. On the MCG computer there are 2 LED next to connector F, which allow to inspect communication with Inverter. Washer in standby (No Wash program running): Green LED is On and Orange LED is Off. Washer is running: both LED or ashing. Flashing Green LED: data send by MCG computer. Flashing Orange LED: data received from Inverter.

DIAGNOSE:

1. For a new Inverter or MCG computer, check if the correct washer type and washer power supply have been selected.

2. Check if the door is closed and locked. If the door is not closed then the Inverter cannot be powered.

3. Check if the Inverter is energized.

If the Inverter power LED is not illuminated, measure if there

is supply voltage at the Inverter input terminals.

4. Check if the fuses are still operational. If the fuses are blown, replace the fuses.

5. Check if the Inverter contactor is activated. If the contactor is broken, replace the contactor.

6. Check if the connectors on both sides of the communication cable are still connected.

7. Check the wiring for continuity. Repair the wiring.

8. Check if the output relays that activates the Safety Inverter contactor is functional.

When the Inverter Parameters are loaded at the Conguration Menu, make sure that you have selected the correct washer type and washer power supply.

Close the door. If the door lock is broken, repair the door lock system.

Repair the power supply. If the supply voltage is OK and the power LED is not illuminated, replace the Inverter.

Connect the connectors on the MCG computer and the Inverter.

If the relay is broken, replace the MCG computer.

Page 65

FAILURE 28: THT (Mitsubishi)/E.OL (KEB) TIME OUT

Fault 28 occurs when the MCG computer can not handle the THT (Mitsubishi)/E.OL (KEB) fault of the Frequency Inverter. This fault is a specic fault of the Frequency Inverter caused by an over current.

DIAGNOSE:

1. Check if the correct Machine Type

is selected at the Conguration Menu.

2. Check if the dedicated Inverter Parameters

have been loaded by the MCG computer.

3. Check if the power supply is sufcient high

and stable during extraction with load.

4. Check if the drum rotates normally by hand. Repair/clean what is necessary.

5. Check if the fault is persistent. If the fault is persistent, contact Maytag.

If the incorrect Machine Type is selected, enter the correct Machine Type.

Load the correct Inverter Parameters.

Repair the power supply.

FAILURE 29: OV3 (Mitsubishi)/E.OP (KEB) TIME OUT

Fault 29 occurs when the MCG computer can not handle the OV3 (Mitsubishi)/E.OP (KEB) fault of the Frequency Inverter. This fault is a specic fault of the Frequency Inverter caused by an overvoltage.

DIAGNOSE:

1. Check if the correct Machine Type is selected at the

Conguration Menu.

2. Check if the dedicated Inverter Parameters have been

loaded by the MCG computer.

3. Check if there was a high unbalance during extraction,

which can be caused by putting only half loads in the washer.

4. Check if the fault is persistent. If the fault is persistent, contact Maytag.

If the incorrect Machine Type is selected, enter the correct Machine Type.

Load the correct Inverter Parameters.

Always put a full load in the washer. Do not put materials other than textile linen (fabrics) in the washer.

FAILURE 31: INITIALIZATION FAULT INVERTER

Fault 31 occurs when something goes wrong while the MCG computer writes the dedicated Inverter Parameters into the Inverter EEPROM memory. This Fault Message means that not all dedicated Inverter Parameters have been loaded. As a result the Inverter will not work in a correct way. IT IS NOT RECOMMENDED TO USE THE WASHER AS THE INVERTER WILL FUNCTION WITH THE INCORRECT PARAMETERS SETTINGS.

DIAGNOSE:

1. Check if the door is closed and locked. If the door is not closed, close the door. If the door

2. Check if the Inverter is energized. If the Inverter is not energized, check the power

3. Write the parameters once more into the Inverter. If the fault is persistent, contact Maytag.

is not locked, repair the door lock system.

to the Inverter (see fault 27).

FAILURE 32: VERIFICATION FAULT INVERTER

Fault 32 occurs if a wrong parameter is detected at the verication of the Inverter Parameters. After writing the Inverter Parameters in the Inverter, the parameters are veried one by one to ensure that they have been correctly loaded. This Fault Message means that at least one of the dedicated Inverter Parameters is wrong. As a result the Inverter will not work in a correct way.

DIAGNOSE:

1. Check if the correct Machine Type is selected in the

Conguration Menu.

2. Check if the door is closed and locked. If the door is not closed, close the door.

3. Check if the Inverter is energized. If the Inverter is not energized, check the power to the

4. Write the parameters once more into the Inverter. If the fault is persistent, contact Maytag.

If the incorrect Machine Type is selected, enter the correct Machine Type.

If the door is not locked, repair the door lock system.

Inverter (see fault 27).

Page 66

FAILURE 33: STALL PREVENTION FUNCTION

This fault number indicates that the stall prevention of the Mitsubishi Frequency Inverter is sometimes functioning. The fault number is not displayed at the end of the program cycle. The number is only written to the error log register. The stall prevention function will only be activated to avoid a motor overcurrent.

This fault number is an indication that there is too much laundry in the drum. The fault may also be caused by an unbalanced laundry load, resulting in extra work load for the motor.

DIAGNOSE:

1. Check if the drum is not overloaded. Use the correct amount of laundry in the drum.

2. Check if the correct Machine Type has been selected in the

Conguration Menu.

3. Check if the dedicated Inverter Parameters

have been loaded by the MCG computer.

4. Check if there are mechanical parts broken. Broken parts can cause an unbalance of the drum.

The installed parameters are related to the motor and Machine Type size. If an incorrect Machine Type was selected, the stall prevention will function for the incorrect motor type. Select the correct Machine Type.

Load the correct Inverter Parameters.

Replace the broken parts.

FAILURE 35: WRONG SOFTWARE VERSION

When a totally new software that isn’t backward compatible with previous software versions is loaded, then the software will detect that the old and new software’s are not compatible. You have to recongure the Full Control MCG Computer. See CYCLE PROGRAMMING on page 21.

ATTENTION: ALL THE CUSTOM SETTINGS WILL BE ERASED IN THE FULL CONTROL MCG COMPUTER BY LOADING THE FACTORY SETTINGS.

After reconguration of the Full Control MCG Computer, fault 35 can only be erased by switching the power Off/On.

FAILURE 37: DRAIN FAILURE AT THE SPRAY SEQUENCE

Failure 37 occurs when the electronic timer detects that the water is not drained after 3 minutes at the Spray Sequence.

DIAGNOSE:

1. Check the drain tube of the washer. If the drain tube is blocked, repair the drain tube.

2. Check the drain valve. If the drain valve is defective, replace the drain valve.

3. Check the wiring:

When the drain valve is switched Off, the drain valve should be open. (normal open)

If the wiring is damaged, repair the wiring.

FAILURE 38: NO RECYCLE WATER

Failure 38 occurs when the electronic timer detects that the Water Recycle tank is empty. An Error message is generated to alert the operator, that the washer has switched over to Soft Cold Water as there is no water from the Water Recycle tank available. Front/Side Soap Dispenser washers only.

DIAGNOSE:

1. Check the water level from the water recycle tank. Add water to the water recycle tank.

FAILURE 39: EMPTY SOAP SUPPLY BOX

Failure 39 occurs when the electronic timer detects that the Soap Reservoir is empty. To avoid that No Liquid Soap is added at the wash process, the operator gets a signal when a Liquid Soap Supply Reservoir is almost empty.

DIAGNOSE:

1. Check if the Liquid Soap Supply is empty. Add Soap to the Liquid Soap Supply System.

Page 67

FAILURE 40: FILL FAILURE EMPTY WATER RECYCLING TANK

Failure 40 occurs when the electronic timer gets a signal that the water recycling tank is empty. At the same time the water level will not raise anymore and an Error message will be generated if the Programmed water level is not reached in x minutes. X = Max ll time, a value that can be programmed at the Initialization Menu. Top Soap Dispenser washers only.

ATTENTION: The rubber hose must be xed with a fastener on the electronic water level Sensor.

DIAGNOSE:

1. Check the water level from the water recycle tank. Add water to the water recycle tank.

2. Check if the programmed Max ll time in the Initialization

Menu is acceptable.

4. Check if the water inlet valves are not blocked by dirt. If the water inlet valves are blocked by dirt, clean the water

5. Check the coil of the water inlet valves. If the coil of the water inlet valve is open, replace the coil or

6. Check the drain valve. If the drain valve doesn’t work properly, replace the drain

7. Check if the rubber hose (for measuring the water level) is

well mounted on the electronic water level sensor and on the drain valve.

8. Check if the hose on the electronic sensor is air tight. If the air tube is not air tight, replace the air tube. With a

9. Check if the hose doesn’t contain water. (siphon) If the air hose contains water, remove the water and x the

10. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring.

11. Check the output relay that powers the inlet valves and the

drain valve.

If the water ow is very small increase the value for the Max ll time. The default value is 10 minutes.

inlet valves or replace the water inlet valves.

the complete inlet valve.

valve.

If the hose is not well mounted, install the rubber hose properly.

fastener, you can make the hose air tight at the water level sensor.

hose so that it doesn’t work as a siphon.

If the relay receives a command signal but is not closed, replace the MCG computer.

FAILURE 41: SERVICE DUE SIGNAL

Failure 41 occurs when the cycle counter of the Electronic timer has reached the Programmed Value for Service due. The Fault Message will be erased by opening the door. If the cycle counter has not been reset the message will appear again at the end of the next wash cycle.

DIAGNOSE:

1. Check the cycle counter. The value can be found by pressing SERVICE-STATE. The third menu item shows the cycle counter.

You can reset the cycle counter in the Service Menu.

FAILURE 42: NO NETWORK CONNECTION

Failure 42 occurs when there is No Network Connection available. For more information about the Networking see “Manual PC-Networking”.

DIAGNOSE:

1. Check the network cable. If the network cable is broken, replace the network cable.

2. Check the RS232-RS485 converter. If the converter is out of order, replace it.

FAILURE 43: WRONG VOLTAGE RANGE SELECTION

Failure 43 occurs when the wrong Voltage Range has been selected in the Conguration Menu. Depending on the Machine Type and the Inverter Type, certain Voltage ranges are not allowed.

DIAGNOSE:

1. Check the Washer Data plate at the back of

the washer.

Select the same Voltage range in the Conguration Menu as on the Identication plate of your washer. Menu Item C: Supply Voltage

Page 68

FAILURE 44: WRONG INVERTER MODEL TYPE

Failure 44 occurs when the wrong Inverter Model Type has been detected by the MCG computer software. Before loading the parameters from the MCG computer to the Mitsubishi Inverter, the Inverter Type is checked rst.

DIAGNOSE:

1. Check if you have selected the correct Machine Type. Select the correct Machine Type in the Conguration Menu.

2. Check the Washer Data plate at the back of the

washer.

Menu Item C: Machine Type

Select the same Voltage range in the Conguration Menu as on the Identication plate of your washer. Menu Item C: Supply Voltage

FAILURE 45: NO SPEED SENSOR SIGNAL

Model F120 only. Failure 45 occurs when the speed sensor is not sending pulses to the MCG computer while the drum turns.

The washer is still operational when the speed sensor is out of order. But as the washer operation deteriorates an intervention of a technician is required.

DIAGNOSE:

1. Check if the head of the speed sensor is mounted at a

correct distance from the reference points on the drum pulley.

2. Check the wiring. If the wiring is damaged: repair the wiring.

Check the installation and maintenance manual how to mount the speed sensor at a correct distance.

3. Check the well functioning of the speed sensor. (The actual

speed value is available at the Service–State Menu)

4. Check the MCG computer. (Inputs can be checked one by

one in the Service Menu)

If the speed sensor is broken or not well functioning, replace the speed sensor.

If the input of the MCG computer is not functional, replace the computer board.

FAILURE 46: BRAKE STAYS CLOSED

Model F120 only. Failure 46 occurs when the mechanical brake stays closed. When the brake stays closed, at acceleration at spin

between 250 and 350 RPM, a too high motor current is detected and the washer is stopped at once. The washer should not be operated when the brake is out of order. As the washer operation deteriorates an intervention of a technician is required.

DIAGNOSE:

1. Check if the main air pressure is available. Apply the correct air pressure.

2. Check if the air pressure that controls the brake

is available.

3. Check the brake control signal wiring that commands the

brake air pressure valve.

4. Check the output relay that powers the control signal for

the brake air pressure valve.

5. Check the output relay that powers the control

signal for the brake air pressure valve.

If the air pressure valves are out of order, repair or replace the corresponding air pressure valves.

If the wiring is damaged: repair the wiring.

If the relay receives a command signal but is not closed, replace the MCG computer.

If the relay does not receive a command signal, replace the MCG computer.

FAILURE 47: BRAKE WEAR OUT SIGNAL

Model F120 only. Failure 47 occurs when the friction blocks of the brake are worn out. At the moment that the friction blocks are

almost worn out, two wires will be short circuited when they touch the metal friction plate. The friction blocks must be replaced at once to avoid heating up of the mechanical brake as this can damage the washer and lead to an unsafe state.

DIAGNOSE:

1. Check if the friction blocks needs to be replaced. If the friction blocks have almost worn through, they must be

2. Check if the wiring of the input signal Brake Wear Out is

not damaged.

3. Check the wash computer. (Inputs can be checked one by

one in the Service Menu)

replaced.

If the wiring is damaged: repair the wiring.

If the input of the MCG computer board is not functional, replace the wash computer.

Page 69

FAILURE 48: BRAKE STAYS OPEN

Model F120 only. Failure 48 occurs when the mechanical brake stays open. When the brake stays open, the deceleration free run

time, of the washer, after the nal spin, will be much longer than normal. The washer is still operational when the brake is out of order, but as the washer operation deteriorates, an intervention of a technician is required.

DIAGNOSE:

1. Check if the main air pressure is available. Apply the correct air pressure.

2. Check if the air pressure that controls the brake is available. If the air pressure valves are out of order, repair or replace

3. Check the brake control signal wiring that

commands the brake air pressure valve.

4. Check the output relay that powers the control signal for

the brake air pressure valve.

5. Check the output relay that powers the control signal for

the brake air pressure valve.

the corresponding air pressure valves.

If the wiring is damaged: repair the wiring.

If the relay receives a command signal but is not closed, replace the MCG computer.

If the relay does not receive a command signal, replace the MCG computer.

FAILURE 49: UNBALANCE SWITCH AT WASH

Model F120 only. Failure 49 occurs at the wash action when the air suspension, due to some problem, has lost air pressure. To avoid

mechanical damage when the mechanical movements during the tumble action get to be too much and the tub is moving vigorously, the unbalance switch will be activated and the wash process will be stopped by the MCG computer.

DIAGNOSE:

1. Check if the washer is supplied with compressed air. Supply the washer with compressed air.

2. Check if the air pressure valves are functional. If the air pressure valves are not functional, repair or replace

3. Check if the air suspension is not damaged. If the air suspension is damaged, replace the air suspension.

4. Check the position of the out of balance switch. If the out of balance switch is not correctly mounted, install

5. Check the wiring, the contact of the out of balance switch

is normally closed Check connector pins for loose connections

6. Check the wash computer.

(Inputs can be checked one by one in the Service Menu)

the valves. See Installation/Maintenance manual.

See Installation/Maintenance manual.

the out of balance switch properly

If there is no continuity: repair the wiring

If the input of the MCG computer is not functional, replace the wash computer.

FAILURE 50-51: ERROR NO SECOND-THIRD ACCELERATION RAMP

Model F120 only. Failures 50-51 occur when the washer is not accelerating to the programmed extraction speed with the

standard spin ramp-up but with the wash speed ramp-up. In normal operation, the washer accelerates slowly to it’s maximal speed. (The software is only monitoring Error 50 and 51 when the maximal spin speed has been programmed.)

DIAGNOSE:

1. Check if the wire bridges at the terminals of the

Frequency Inverter are present.

2. Check if the wire bridges at the terminals make

electrical contact.

3. Check if the right Mitsubishi Inverter Parameters

have been loaded.

4. If the problem is persistent check rst all other diagnose

options.

When a new Frequency Inverter is installed, the wire bridges at the terminals of the Mitsubishi Inverter must be installed. (See electrical drawing)

If there is no continuity between the terminals at the wire bridges, make a good connection by tightening the screws at the terminals.

Load the correct Mitsubishi Inverter Parameters.

Replace the Mitsubishi Inverter.

FAILURE 52: PCB-EEPROM CRC FAILURE

At Power-up the MCG computer checks if the factory settings in the EEPROM are still OK. Failure 52 occurs by wrong CRC reading data from EEPROM. MCG computer can be reset by Maytag using a Factory Test validation procedure.

FAILURE 53: PCB-EEPROM DATA OUT OF RANGE FAILURE

At Power-up the MCG computer checks if the factory settings in the EEPROM are still ok. Failure 53 occurs by reading out of range data from EEPROM. MCG computer can be reset by Maytag using a Factory Test validation procedure.

Page 70

FAILURE 57: LOCK SYSTEM

Models MB70-90-110-140-180 only. Failure 57 occurs when the “Door Lock Switch” stays locked when the outer door has been

unlocked electronically and opened by hand. Purpose is to nd out at the unload sequence if Door Lock Switch” is broken (Normal Open Contact that stays closed).

DIAGNOSE:

1. Check the functioning of the “DOOR LOCK SWITCH”. If the door switch is broken or functions not 100%, replace

2. Check the mechanical functionality of the door lock. If the door lock is not functioning mechanically, replace the

3. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring.

4. Check the functionality of the electronic lock system. If the door lock is not functioning electronically, repair or

5. Check the input signal from the “DOOR LOCK SWITCH”. If the MCG computer input does not correspond with the

ATTENTION: YOU CAN STILL UNLOAD THE FABRICS FROM ALL COMPARTMENTS BY OVERRULING THE ERROR MESSAGE, PRESS START WHEN THE MESSAGE “CONTINUE” START OCCURS. ASK FOR TECHNICAL ASSISTANCE FROM YOUR LOCAL DEALER TO SOLVE THE TECHNICAL PROBLEM BEFORE STARTING A NEW WASH CYCLE.

“DOOR LOCK SWITCH.”

door lock component or assembly.

replace the defective component or assembly.

state of the signal of the switch, replace the computer.

FAILURE 58: NO FREE RUN

Model F120 only. Failure 58 occurs when the washer is decelerating at the end of the wash cycle with closed brake. The failure is just

for diagnostic purposes. Check if the problem is repetitive and inform Maytag.

FAILURE 59: RUN FREE RUN

Model F120 only. Failure 59 occurs when the brake is closed while Run Status Inverter is still “1”. The failure is just for diagnostic

purposes. Check if the problem is repetitive and inform Maytag.

FAILURE 60: NO RESET DRIVE

MFR 18/25 only. Failure 60 occurs when there is no feedback speed signal from the Frequency Inverter at the Wash Sequence.

Probably this also means that the drum is not turning. The MCG computer will try 3 times to reset the Frequency Inverter. When the problem persists after 3 reset attempts of the Frequency Inverter, Failure 60 becomes active. The wash program will continue for the remaining cycle time. Just for diagnostic purposes this note will appear in the Err log: Failure 63 at reset 1, Failure 64 at reset 2, Failure 65 at reset 3.

DIAGNOSE:

1. Check the communication cable. If the communication cable is broken, repair the

2. Check the motor drive. If the Frequency Inverter is broken, replace the Inverter.

3. Check the motor. If the motor does not function with proper power supplied,

4. Check the power cable to the Frequency Inverter and

also to the motor.

5. Check the output relay that powers the Frequency Inverter. If the relay is broken, replace the MCG computer.

6. Check the contactor power supply for the Frequency

Inverter. (contactor is not available on all Machine Types)

communication cable.

replace the motor.

If the power cable is broken, repair the power cable.

If the contactor is broken, replace the contactor.

FAILURE 61: CONTINUE SPIN

R6 - R7 - R10 only. Failure 61 occurs when there is a feedback speed signal from the Frequency Inverter while the motor is not

turning and the Frequency Inverter is not expected to return a speed signal. There will occur 1 reset, just for diagnostic purposes this note will appear Failure 66 in the Error log.

DIAGNOSE:

1. Check the wire bridge on the mobile connector

Frequency Inverter.

2. Check the communication cable. If the communication cable is broken, repair the

3. Check the Frequency Inverter. If the Frequency Inverter is not working, replace the Inverter.

When the wire bridge is open the motor will spin continuously in the same direction. Close the wire bridge (open wire bridge is a test function for the Frequency Inverter).

communication cable.

Page 71

FAILURE 62: EXTENDED SPEED

R6 - R7 - R10 only. Fault 62 will occur when the speed exceeds more then 50 RPM above the target speed.

There will occur 1 reset, just for diagnostic purposes there is written Failure 67 in the Error log.

DIAGNOSE:

1. Check the communication cable. If the communication cable is broken or fails a continuity test,

2. Check the Frequency Inverter. If the Frequency Inverter is not working, replace the Inverter.

3. Check the motor. If the motor is broken, replace the motor.

4. Check the belt If the belt is broken, replace the belt. If the belt is slipping,

repair the communication cable.

check the motor and pulley is getting and also check the tension of the belt (ensure that no water is getting on the belt).

FAILURE 68: NO SIGN SPIN

R6 - R7 - R10 only. Failure 68 occurs when there is no feedback speed signal from the Motor Drive at the spin sequence.

Probably this also means that the drum is not turning.

DIAGNOSE:

1. Check the communication cable. If the communication cable is broken, repair the

2. Check the motor drive. If the motor drive is broken, replace the motor drive.

3. Check the motor. If the motor is broken, replace the motor.

4. Check the power cable to the motor drive and also to

the motor.

5. Check the output relay that powers the motor drive. If the relay is broken, replace the wash computer.

6. Check the contactor power supply motor drive.

(contactor is not available on all Machine Types)

communication cable.

If the power cable is broken, repair the power cable.

If the contactor is broken, replace the contactor.

FAILURE 69: RS UNBALANCE

R models selected as type. Failure 69 occurs when the input for unbalance detection, for freestanding washers, is high.

This failure also occurs if the incorrect Machine Type has been selected or if there is an error in the wiring.

DIAGNOSE:

1. Check if correct Machine Type has been selected. Select the correct Machine Type. (See data plate on the rear of

2. Check the freestanding washer unbalance detection input. There must not be a wire bridge at the freestanding washer

3. Check the freestanding washer unbalance detection input. If the input is broken replace the wash computer (Control Board).

the washer.)

input for unbalance switch.

FAILURE 70: RS7 SELECT

Failure 70 occurs when the incorrect Machine Type has been selected. RS7 has been selected instead of RS10. Select the correct Machine Type.

DIAGNOSE:

1. Check if correct Machine Type has been selected. Select the correct Machine Type. (See data plate on the rear

of the washer.)

FAILURE 71: RS10 SELECT

Failure 71 occurs when the incorrect Machine Type has been selected. RS10 has been selected instead of RS7. Select the correct Machine Type. There must be the wire bridge on mobile connector F on pins 1 and 3.

DIAGNOSE:

1. Check if correct Machine Type has been selected. Select the correct Machine Type. (See data plate on the rear

2. Check if wire bridge on mobile connector F pins 2 and 3 is present.

of the washer.)

Connect wire bridge at connector F pins 1 and 3.

Page 72

FAILURE 72: KEB ST LOW

Washers with KEB drive only. Failure 72 occurs when the wire bridge at KEB terminals 16-20 is missing.

DIAGNOSE:

1. Check if KEB Inverter terminals 16-20 have a wire bridge. Put wire bridge at terminals 16-20.

2. Check if the fault is persistent. If the fault is persistent, contact Maytag.

FAILURE 73: KEB ST HIGH

Washers with KEB drive only. Failure 73 occurs when the dedicated parameters have not been loaded in the KEB Inverter. (KEB parameters are still factory defaults)

DIAGNOSE:

1. Check if the dedicated Inverter Parameters have

been loaded from the MCG computer. (installed new Inverter without loading the parameters ?)

2. Check if the fault is persistent. If the fault is persistent, contact Maytag.

Load the correct Inverter Parameters.

FAILURE 74: CFI STUCK

Washers with KEB Inverters only. Failure 74 occurs when the Inverter contactor does not go open at the end of the wash cycle. At

the end of each wash cycle the Inverter contactor power supply must be switched off.

DIAGNOSE:

1. Check if the contacts of the contactor stay closed after the

cycle has nished.

2. Check the output relay that powers the Inverter contactor. If the relay is stuck, replace the MCG computer.

Replace the contactor.

FAILURE 75: UNDEFINED KEB FREQUENCY INVERTER ERROR CODE

Failure 75 occurs if the Frequency Inverter gives an error message, which is not recognized by the wash computer. Updating the MCG computer software might help discover what Inverter error code really occurred. Inform Maytag.

FAILURE 78: LOCK ACTIVE

Failure 78 occurs when at standby mode (washer is on, but No Wash cycle is running) the door lock switch is in locked state, nevertheless the door switch is open. Before the washer can be turned on again the door lock must be cycled and unlocked rst.

DIAGNOSE:

1. Close door slowly with limited force. If error message disappears, washer goes into standby mode

2. Close door slowly with limited force. If error does not disappear, door lock has to be repaired by

and can be used.

a qualied technician.

FAILURE 79: LOCK START

Failure 79 occurs when during a door locking sequence the door lock switch is in locked state and the door switch is open. Before the washer can be used again, the state of the door lock must be veried and corrected or repaired by a qualied technician. Before using the washer, the door lock must rst be unlocked by a qualied technician.

DIAGNOSE:

1. Check correct functioning of door lock system. If door lock system is defective, repair or replace the door

lock.

Page 73

FAILURE 80: TIME OUT INPUT 16

Failure 80 occurs when the On Hold Signal of the Liquid Supply Central Dispensing System stays high for more than 1 hour. At Input 16 of the MCG computer, the Liquid Supply Central Dispensing System sends a “High” signal that pauses the washer during the Wash Sequence for adding Liquid Supplies. The pause will continue until the Liquid Supply Central Dispensing System has pumped its Chemical supplies into the washer.

When the On Hold signal is “LOW” the wash program is NOT put On Hold. When the On Hold signal is “HIGH” the wash program is put On Hold. In normal operation the On Hold signal of the Liquid Supply Central Dispensing System must not stay high for more then 1 hour,

otherwise the washer will not complete the active wash cycle.

DIAGNOSE:

1. Check if the Central Soap Dispensing System

operates correctly.

2. Check if the wiring of the input signal “On Hold”

is damaged.

3. Check the MCG computer.

(Inputs can be checked one by one in the Service Menu)

Repair Liquid Supply Central Dispensing System.

If the wiring is damaged: repair the wiring.

If the input of the MCG computer is not functional, replace the computer.

FAILURE 81: NO REHEAT

MB model only. Failure 81 occurs when the heating is not restarted (at the Wash Sequence) when the temperature of the wash water

is below its normal programmed value. When the temperature drops below the predened temperature limit of a hygienic wash cycle, the wash cycle cannot be validated for hygienic reasons because the wash process has not followed the standards of the wash program in execution. This means that the laundry load cannot be unloaded from the hygienic side of the MB model and must be washed again after repairing the problem with the heating system.

DIAGNOSE:

Check Diagnostics Failure 13: Heating Failure, and Failure 14: Heating Time Failure

FAILURE 82: NO REFILL

MB model only. Failure 82 occurs when the water lling is not restarted (at the Wash Sequence) when the level of the wash water

is below its normal programmed value. When the water level drops below the predened water level limit of a hygienic wash cycle, the wash cycle can not be validated for hygienic reasons as the wash process has not followed the standards of the wash program in execution. This means that the linen can not be unloaded at the hygienic side of the MB model and must be washed again after repairing the problem with the water ll system.

DIAGNOSE:

Check Diagnostics Failure 11: Fill Failure

FAILURE 83: CYCLE FAIL

MB model only. Failure 83 occurs when the wash cycle can not be validated for hygienic reasons as the wash process has not

followed the standards of the wash program in execution. This means that the linen can not be unloaded at the hygienic side of the MB model and must be washed again after repairing the problem. The Error message is only for information purposes and at the end of the wash cycle the operator will get a signal the wash cycle must be repeated.

DIAGNOSE:

See Extra Error message that shows the cause of the failure.

FAILURE 84: NO STORE PC

MB model only. Failure 84 occurs when the function to store all wash process data for a hygienic wash cycle on a PC has failed.

Some governments require traceability of wash cycle data in case of hygienic wash cycles. This data can be sent to a PC and stored for a long period. If this wash process data is not transferred to the PC at the end of the hygienic wash cycle, the operator will see the Error message so that he can solve the communication problem before starting a new wash cycle.

DIAGNOSE:

For more information about set-up and diagnostics see Manual Traceability Software for PC.

Page 74

FAILURE 85: RTC LOW BATTERY

MB washer only. Failure 85 occurs when there is no battery available at the real time clock, or if the power of the battery

is too small to make the real time clock run correctly. On MB washers which are prepared for traceability of hygienic wash cycles, the washers must be executed with a real time clock for date and time registration.

DIAGNOSE:

1. Check if there is a battery. If not, put a battery at the real time clock.

2. Check if the battery is still ok. Replace the battery in case of low power.

This failure can only occur if “traceability” is switched on in the Advance Main Menu. (If traceability is switched off, Err 85 will no longer occur.)

FAILURE 86: NO RTC COMMUNICATION

MB washer only. Failure 86 occurs when the real time clock is not connected to the wash computer. As a result there is no

communication between the real time clock and the wash computer, so the wash computer fails to register date and time. On MB washers which are prepared for traceability of hygienic wash cycles, the washers must be executed with a real time clock for wash cycle date and time registration.

DIAGNOSE:

1. Check if the real time clock is available. Connect the real time clock at its place.

2. Check if the real time clock is functional. If the real time clock is broken replace it.

3. Check the wash computer. If the wash computer is out of order, replace the

wash computer.

FAILURE 95: WATCH DOG

If the watch dog has been activated, message 95 is logged in the Error log register. If this occurs often, ask the help of a technician.

FAILURE 100: WEIGH NOCOMM

MB and FF23–FF55 washers with Weighing system only. Failure 100 occurs when the communication between wash computer and

signal conditioner weighing system (amplier module) is interrupted. At the status Screen, you can see if the communication with the weighing system is operational: Yes (Weigh NoComm: No communication with weighing system).

DIAGNOSE:

1. Check if the power supply of the signal

conditioner weighing system is available.

2. Check if the connectors on both sides of the

communication cable are still connected.

3. Check the connection at the RS232 - TTL converter. Connect the connectors at the RS232-TTL converter.

4. Check the wiring for continuity. Repair the wiring.

Correct 24 Vdc power supply.

Connect the connectors on the wash computer and Signal conditioner.

FAILURE 101: WEIGH LOW

MB and FF23–FF55 washers with Weighing system only. Failure 101 occurs when the measured weight is much smaller then in

normal operation. Check the load cell Weighing Calibration screen (Advanced Menu) to obtain more info about the functionality of each individual load cell. Weigh Low: (Weight of weighing system is too low).

DIAGNOSE:

1. Check the load cell wiring. Repair the wiring.

2. Check the values for each individual load cell. Adjust the mounting of the load cell.

3. Check if the signal conditioner (amplier) module

is still operational.

Replace the signal conditioner (amplier) module.

Page 75

FAILURE 102: WEIGH HIGH

MB and FF23–FF55 washers with Weighing system only. Failure 102 occurs when the measured weight is much higher than in

normal operation. Check the load cell Weighing Calibration screen (Advanced Menu) to obtain more information about the function of each individual load cell. Verify that the value “Expected Free Weight XXX” in the Weighing Menu still has the correct value. This value must correspond with the real total weight of the washer. If the actual measured weight value gets out of range, the Diagnostic Error 102 will appear (Weigh High: Weight of weighing system is too high).

DIAGNOSE:

1. Check the load cell wiring. Repair the wiring.

2. Check the values for each individual load cell. Adjust the mounting of the load cell.

3. Check if the signal conditioner (amplier) module is still operational.

Replace the signal conditioner (amplier) module.

FAILURE 103: WEIGH BALANCE

MB and FF23–FF55 washers with Weighing system only. Failure 103 occurs when the measured weight is not equally divided

over the four load cells. Check the load cell Weighing Calibration screen (Advanced Menu) to obtain more information about the function of each individual load cell. FF23–FF55: Load on each load cell must be in the range of 20–30%.

MB16–MB66: Load on each load cell must be in the range of 20–30%. MB70–MB180: Load on each load cell must be in the range of 6–49%.

(Weigh Balance: Balance weighing system is out of order)

DIAGNOSE:

1. Check the load cell wiring. Repair the wiring.

2. Check the weight values for each individual load cell. Adjust the mounting of the load cell to restore optimal

3. Check if the signal conditioner (amplier) module is still operational.

balance.

Replace the signal conditioner (amplier) module.

FAILURE 104: WEIGH OVERLOAD

MB16–MB66 and FF23–FF55 washers with Weighing system only. Failure 104 occurs when, during the wash cycle, the load on

one load cell is over 1000 kg. Check the load cell Weighing Calibration screen (Advanced Menu) to obtain more information about the function of each individual load cell. This function protects the load cell against mechanical overload. The load cells are overdimensioned and can handle large dynamic forces. The wash computer will protect the weighing system and stop the wash cycle if large mechanical forces occur due to mechanical failure in the washer.(Weigh Overload: Dynamic Overload Weighing System)

DIAGNOSE:

1. Check for mechanical problems. Repair mechanical problems on the washer.

2. Check the load cell wiring. Repair the wiring.

3. Check the weight values for each individual load cell. Adjust the mounting of the load cell.

4. Check if the signal conditioner (amplier) module

is still operational.

Replace the signal conditioner (amplier) module.

FAILURE 105: WEIGH AIRBAGS

MB70–MB180 washers with Weighing system only. Failure 105 occurs when the air stays in the air bags at the door unlock

sequence while in normal operation they should be empty. As a result it is not possible to use the weighing system. (Weigh Airbags: Weighing system is not functional because air does not escape from airbags.)

DIAGNOSE:

1. Check for mechanical problems. Repair mechanical problems on the washer.

2. Check the air pressure system. Repair the air pressure system.

3. Check the wiring air absorber pressure switch. Repair the wiring.

Page 76

FAILURE 300-353: MITSUBISHI INVERTER ALARM MESSAGE

Always make sure you have the correct Frequency Inverter Parameter settings in the Inverter, especially when you have replaced the Inverter. If unsure go to the Conguration Menu and select “Inverter Menu…”, set the correct Machine Type and supply voltage then load the parameters from the MCG computer to the Inverter again. If the correct parameters are not in the Frequency Inverter all sorts of Inverter alarms may occur. See also the Frequency Inverter manual (available on request) for more info.

Err N° Failure Failure Name Failure Name:

300 Err OC1 Overcurrent See detailed explanation on following pages

301 Err OC2 Overcurrent See detailed explanation on following pages

302 Err OC3 Overcurrent See detailed explanation on following pages

303 Err OV1 Overvoltage See detailed explanation on following pages

304 Err OV2 Overvoltage See detailed explanation on following pages

305 Err OV3 Overvoltage See detailed explanation on following pages

306 Err THT Inverter overload See detailed explanation on following pages

307 Err THM Motor overload See detailed explanation on following pages

308 Err FAN Fan stopped Repair the cooling fan (clean or replace if necessary)

309 Err OLT Stall prevention See detailed explanation below

310 Err BE Brake transistor Short circuit in brake transistor circuit. Power off immediately!

Replace the Inverter.

311 Err GF Ground fault Output overcurrent to ground.

1) Check the motorcable and motor for ground faults.

2) Disconnect the motorcable and try again. If you still have the error, replace the Inverter.

312 Err OHT* Ext thermal relay External thermal relay (TRM module, see electrical scheme) for

motor protection tripped. TRM module was only used on certain washers with MCB controller and A500 Inverter.

313 Err OPT Option See detailed explanation below

314 Err PE Corrupt memory Memory was overwritten too many times. Replace Inverter.

315 Err PUE PU leave out See detailed explanation below

316 Err Ret* Retry no over The max number of retries after fault reached. The actual Inverter

error code that causes the problem and which should be solved, is stored just before Err 316 in the error log.

317 Err CPU CPU Fault Communication error of built in CPU. Replace Inverter

318 Err E.6 CPU Fault 6 Internal fault, If the fault is persistent, replace the Inverter

319 Err E.7 CPU Fault 7 Internal fault, If the fault is persistent, replace the Inverter

320 Err IPF Instantaneous power

failure

321 Err UVT Under voltage Supply voltage too low. Check jumper P/+-P1.

322 Err LF Output phase failure Phase open detected on Inverter output. Check for bad contacts or

323 Err OP1* Option slot 1 Problem with the option in slot 1 or option contact fault

324 Err OP2* Option slot 2 Problem with the option in slot 2 or option contact fault

325 Err OP3* Option slot 3 Problem with the option in slot 3 or option contact fault

326 Err CTE PU short circuit Short circuit on the RS485 communication connector.

327 Err P24 24VDC short circuit Short circuit on the 24VDC power output (PC terminal).

328 Err MB1* Brake sequence

Power failure between 15 and 100ms. Check for bad contacts in the power circuit. Repair the power supply.

defect (open) motor windings.

Check for short circuit in the communication cable.

Check for short circuit on the Inverter control terminals.

*: This option or function is not used. If you have this error anyway do the following:

1) Reload the Frequency Inverter Parameters.

2) If the fault is persistent, replace the Frequency Inverter.

Page 77

Err N° Failure Failure Name Failure Name:

329 Err MB2* Brake sequence error 2 Sequence errors during use of the brake function.

330 Err MB3* Brake sequence error 3

331 Err MB4* Brake sequence error 4

332 Err MB5* Brake sequence error 5

333 Err MB6* Brake sequence error 6

334 Err MB7* Brake sequence error 7

335 Err FIN Heatsink overheat See detailed explanation below

336 Err OSD* Speed deviation excess Too much speed deviation during vector control

337 Err ECT* Encoder signal loss Repair the cooling fan (clean or replace if necessary)

338 Err E.1* Option alarm (connector1) Occurs if there is a contact fault of the connector between

339 Err E.2* Option alarm (connector2)

340 Err E.3* Option alarm (connector3)

341 Err ILF* Input phase failure 1 phase of the 3-phase input was lost for more than 1 second.

342 Err PTC PTC thermistor operation Over-temperature of motor PTC (switch AU/PTC must be on PTC)

343 Err PE2 Parameter storage error Problem with parameter storage (EEPROM failure). If the fault is

344 Err CDO* Output Current detection Current exceeded the output current detection level

the Frequency Inverter and the communication device or if the communication device is tted to connector 1 or 2 or if the switch on the plug-in device is not on its default setting.

Correct the 3-phase power supply.

1) Check if motor cooling fan (if present) functions normally

2) Check for contact faults in the wiring (see electrical scheme)

persistent, replace the Frequency Inverter.

345 Err IOH Inrush overheat Resistor in-rush current limit-circuit overheated.

1) Do not switch the Frequency Inverter on an off quickly

2) Wait some time (15 min) and try again

3) If the fault is persistent, replace the Frequency Inverter

346 Err SER* Communication error Communication problem on the RS485 terminal-connector

347 Err AIE* Analog input error Overcurrent or overvoltage on input terminal 2/4

348 Err USB* USB communication error USB communication check-time interval has elapsed

349 Err OS* Overspeed Speed exceeded the limit during encoder feedback control

350 Err OD* Position error Too much difference between the position command and the

position feedback during position control

351 Err EP* Encoder phase error Rotation command is different from the actual motor rotation

direction

352 Err E.11* Opposite rotation deceleration Rotation direction of the speed command is different from the

estimated speed, causing overload

353 Err E.13 Internal circuit error Problem with an internal circuit, replace the Frequency Inverter

*: This option or function is not used. If you have this error anyway do the following:

1) Reload the Frequency Inverter Parameters.

2) If the fault is persistent, replace the Frequency Inverter.

Page 78

DIAGNOSE FAILURE 300-301-302: OC-ERRORS (OVERCURRENT)

1. Check if there is a short circuit on the output of the

Inverter (loose motor cable wire, motor windings, screws or other loose parts inside the motor terminal box…)

2. Disconnect the motor power supply wires from the

Frequency Inverter and try again.

Repair the short circuit.

If error persists with motor power supply wires disconnected, replace the Frequency Inverter.

DIAGNOSE FAILURE 303-304-305: OV-ERRORS (OVERVOLTAGE)

If the DC-voltage on the capacitors is too high, the Inverter will generate OV error.

1. Check if there was a severe unbalance during extraction,

which can be caused by putting only half loads in the washer.

2. Check if the supply voltage is too high. If too high: reduce the supply voltage.

3. Check if the fault is persistent If the fault is persistent, contact Maytag.

Always put a full load in the washer.

DIAGNOSE FAILURE 306: THT-ERROR (INVERTER OVERLOAD)

If the output current of the Frequency Inverter is abnormal high for some time, the Inverter will go into THT-alarm state.

1. Check if the power supply is sufciently high enough and

stable during extraction with a load.

2. Check if the drum rotates normally by hand.

(no abnormal restriction to turning)

3. Check if the motor windings are OK. If shorted or open wingding are found: replace the motor.

Correct the power supply.

Repair/remove obstruction or clean what is necessary.

DIAGNOSE FAILURE 307: THM-ERROR (MOTOR OVERLOAD)

If the motor current is higher than allowed for a longer-time, the Inverter will activate the electronic over-current protection to keep the motor from overheating and the Frequency Inverter will go into THM-alarm state.

1. Check if the drum rotates normally by hand. Repair/remove obstruction or clean what is necessary.

2. Check if the motor windings are OK. If shorted or open wingding are found: replace the motor.

3. Check if the fault is persistent. If the fault is persistent, contact Maytag.

DIAGNOSE FAILURE 309: OLT-ERROR (STALL PREVENTION)

The output frequency has dropped to minimum because of a current limitation.

1. Check if the power supply is sufciently high and stable

during extraction with load.

2. Check if the drum rotates normally by hand.

(no abnormal restrictions to turning)

3. Check if the motor windings are OK. If shorted or open wingding are found: replace the motor.

Correct the power supply.

Repair/remove obstruction or clean what is necessary.

DIAGNOSE FAILURE 313/315: OPT/PUE-ERROR (OPTION FAULT/PARAMETER UNIT LEAVE OUT)

If the Inverter does not receive requests from the wash computer (= no serial communication), after about 10–30 seconds, the Inverter will go into OPT/PUE-alarm state.

1. At the end of the wash cycle check, if the power supply

contactor for the Frequency Inverter switch is turned off on all phases.

The OPT/PUE-ERROR happens occasionally by a very short main power supply interruption. (Due to a power interruption, the Frequency Inverter was not able to reset itself correctly.)

=> In such a case, the contactor should not be replaced. The Inverter should be reset with a continuous supply of power.

Replace the contactor if the problem is persistent.

Page 79

DIAGNOSE FAILURE 335: FIN-ERROR (COOLING FIN INVERTER OVERHEAT)

If the heatsink temperature of the Frequency Inverter crosses it’s max allowed operation temperature, the Inverter will go into FIN-alarm state.

1. Check if the cooling fan of the Frequency Inverter (if

present) operates normally.

2. Check if the cooling fan in the washer control section, that

takes fresh air to the control environment (if present) operates normally.

3. Check if the heatsink or the cooling fans are clogged

with dust/dirt, so that fresh air cannot circulate freely.

Replace the cooling fan on the Frequency Inverter.

Replace the control cooling fan.

Clean what is necessary.

4. Check if the ambient temperature of the washer is within

the specied limits (see Installation Manual).

Ambient temperature should be within the specied limits.

FAILURE 400-441: KEB INVERTER ALARM MESSAGE

Always make sure you have the correct Frequency Inverter Parameter settings in the Inverter, especially when you have replaced the Inverter. If unsure, go to the Conguration Menu and select “Inverter Menu…”, set the correct Machine Type and supply voltage as well as load the parameters from the MCG computer to the Inverter once more. If the correct parameters are not in the Frequency Inverter all sorts of Inverter alarms may occur. See also Frequency Inverter Manual (available on request) for more info.

Err N° Failure Failure Name Failure Name:

400 Errbr* brake Wash load is too small or too large

401 Errbus bus See detailed explanation below

402 ErrCdd* calc. drive data Automatic motor-stator resistance measurement fault

403 Errco1* counter overrun 1 Counter overow encoder channel 1

404 Errco2* counter overrun 2 Counter overow encoder channel 2

405 ErrdOH drive overheat Over-temperature of motor PTC

1) Check if motor cooling fan (if present) functions normally

2) Check for contact faults in the wiring (see electrical scheme)

406 Errdri driver relay Internal relay output gate drivers defective. If the fault is persistent, re-

place the Frequency Inverter.

407 ErrEEP eeprom defective Data storage fault. After reset, operation returns to normal.

If the fault is persistent, replace the Frequency Inverter.

408 Err_EF external fault See detailed explanation below

409 ErrEnC* encoder 1 or 2 Wiring fault or encoder not functional, or speed too high

410 ErrHyb* hybrid Invalid encoder interface identier

411 ErrHybC* hybrid changed Encoder interface identier has changed

*: This option or function is not used. If you have this error anyway do the following:

1) Reload the Frequency Inverter Parameters.

2) If the fault is persistent, replace the Frequency Inverter.

Page 80

Err N° Failure Failure Name Failure Name:

412 ErriED input error detect Error at PNP/NPN switching or input failure. If the fault is

persistent, replace the Frequency Inverter.

413 ErrInl initialization MFC MFC not booted. If the fault is persistent, replace the Inverter.

414 ErrLSF load shunt fault Load shunt relay defective, supply voltage too low or wrong connection

415 ErrndOH* No drive overheat 405 ErrdOH occurred, but solved. Reset is now possible.

416 ErrnOH* No invert. overheat 421 Err_OH occurred, but solved. Reset is now possible.

417 ErrnOHI* No overheat int. 423 ErrOHI occurred, but solved. Reset is now possible.

418 ErrnOL* No overload 424 Err_OL occurred, but solved. Reset is now possible.

419 ErrnOL2* No overload 2 425 ErrOL2 occurred, but solved. Reset is now possible.

420 Err_OC overcurrent See detailed explanation below

421 Err_OH Inverter overheat See detailed explanation below

422 ErrOH2 motor protection See detailed explanation below

423 ErrOHI overheat internal See detailed explanation below

424 Err_OL overload See detailed explanation below

425 ErrOL2 overload 2 Occurs if the stand-still constant current is exceeded. See detailed

426 Err_OP overvoltage See detailed explanation below

427 ErrOS* overspeed Real speed is higher than the maximum output

at brake resistor. If the fault is persistent, replace the Inverter.

explanation below.

428 ErrPFC* powerfactor control Power factor control problem

429 ErrPrF* prot.rot.for. The drive has driven onto the right limit switch

430 ErrPrr* prot.rot.rev. The drive has driven onto the left limit switch

431 Err_Pu power unit General power circuit fault (eg fans not turning,…). If the fault is

persistent, replace the Inverter.

432 ErrPuci pow.unit code inv. Power circuit not recognized or invalid identied power circuit. Check

Conguration Menu for correct Supply Voltage setting. If the fault is persistent, replace the Inverter.

433 ErrPuch pow.unit changed Power circuit identication was changed. Check Conguration Menu

for correct Supply Voltage setting. If the fault is persistent, replace the Inverter.

434 ErrPuco pow.unit commun Parameter value could not be written to the power circuit. Check

Conguration Menu for correct Supply Voltage setting. If the fault is persistent, replace the Inverter.

435 ErrPUIN pow.unit invalid Software version power circuit and control card are different. If the fault

is persistent, replace the Inverter.

436 ErrSbuS* bus synchron Synchronization over sercos-bus not possible

437 ErrSEt* set An attempt has been made to select a locked parameter set

438 ErrSLF* software limit switch forward The target position lies outside of the limit dened with the right

software limit switch.

439 ErrSLr* software limit switch reverse The target position lies outside of the limit dened with the left software

limit switch.

440 ErrUP underpotential DC-voltage on the capacitors too low. Check supply voltage.

441 ErrUph phase failure One phase of the input voltage is missing.

*: This option or function is not used. If you have this error anyway do the following:

1) Reload the Frequency Inverter Parameters.

2) If the fault is persistent, replace the Frequency Inverter.

Page 81

DIAGNOSE FAILURE 401: BUS-ERROR (COMMUNICATION BUS ERROR)

If the Frequency Inverter doesn’t receive requests from the MCG computer (= no serial communication), the Inverter will generate the BUS error after about 10-30 seconds.

1. At the end of the wash cycle, check if the power supply

contactor for the Frequency Inverter switches off the power on all phases.

Replace the contactor if the problem is persistent.

DIAGNOSE FAILURE 408: E. EF (EXTERNAL FAULT)

E. EF (External Fault) occurs if the speed search function is activated more than 10 times during extraction. After E. UP (Under Potential) the Inverter makes an auto retry and activates the speed search function to pick up the motor during extraction. If this takes more than 10 times there will be E. EF.

1. Check if the power supply is sufciently high and stable

during extraction with load.

2. Check if the drum rotates normally by hand. Repair/remove obstruction or clean what is necessary.

3. Check if the fault is persistent If the fault is persistent, contact Maytag.

Correct the power supply.

DIAGNOSE FAILURE 420: OC-ERROR (OVERCURRENT)

1. Check if there is no short circuit on the output of the

Inverter (loose wire of motor cable, motor windings, screws or other loose parts inside the motor terminal box…)

2. Disconnect the motor cable from the Inverter and try again. If you still have the error with motor cable disconnected,

Repair the short circuit.

replace the Inverter.

DIAGNOSE FAILURE 421, 423: E.OH, E.OHI ERROR (INVERTER OVERHEAT)

If the Power-module (on the heatsink) of the Inverter reaches a certain limit temperature, the Inverter will generate OH error. If the interior of the Inverter reaches a certain limit temperature, the Inverter will generate OHI error.

1. Check if the cooling fan of the Inverter (if present) operates

normally.

2. Check if the cooling fan of the control section, that takes

fresh air to the Inverter’s environment, (if present) rotates normally.

3. Check if the Frequency Inverter heatsink or the cooling fans

are clogged with dust/dirt so that fresh air cannot circulate freely.

4. Check if the ambient temperature of the washer is within

the specied limits (see Installation Manual).

Replace the cooling fan on the Frequency Inverter.

Replace the cooling fan of the washer.

Clean what is necessary.

Ambient temperature should be within the specied limits.

DIAGNOSE FAILURE 422: E.OH2 ERROR (MOTOR PROTECTION)

If the motor current is higher than allowed for a longer time, the Inverter will activate the electronic overcurrent protection to keep the motor from overheating.

1. Check if the drum rotates normally by hand. Repair/remove obstruction or clean what is necessary.

2. Check if the motor windings are OK. If shorted or open wingdings are found: replace the motor.

3. Check if the fault is persistent If the fault is persistent, contact Maytag.

DIAGNOSE FAILURE 424/425: E.OL/E.OL2 ERROR (INVERTER OVERLOAD)

If the motor current of the Inverter is abnormal high for some time, the Inverter will generate E.OL error.

1. Check if the power supply is sufciently high and stable

during extraction with load.

2. Check if the drum rotates normally by hand. Repair/remove obstruction or clean what is necessary.

3. Check if the motor windings are OK. If shorted or open wingdings are found: replace the motor.

Correct the power supply.

Page 82

DIAGNOSE FAILURE 426: E. OP (OVERVOLTAGE)

1. Check if there was a server unbalance during extraction,

which can be caused by putting only half loads in the washer.

2. Check if the supply voltage is too high Reduce the supply voltage

3. Check if the correct brake resistor (if needed) is

connected to the correct terminals.

Always put a full load in the washer. Do not put materials other than textile linen (fabrics) in the washer.

Connect the correct brake resistor correctly

FAILURE 500-515: MEMORY ERRORS

If a memory error occurs then something is wrong with the EEPROM. Try to reload the Washing Programs. Check for any source of electrical “noise“.

FAILURE 550: DAQ VERSION ERROR

Failure 550 occurs when after installing new MCG computer software, the DAQ memory structure is no longer compatible. As a result you will see in the Advanced Setup Menu that the DAQ memory segments are switched off. There are two ways to reset the DAQ memory. Automatically by loading the MCG computer default settings in the Conguration Menu. Or with the Trace-Tech PC software.

FAILURE 551: DAQ WRITE ERROR

Failure 551 occurs when the wash computer fails to write data in the DAQ Traceability memory Segment. Reset the DAQ Traceability Memory Segment. If the problem is persistent, replace wash computer. Make sure to rst check for the latest MCG computer software version. (Traceability function can be switched off in the Advanced Menu.)

FAILURE 552: DAQ FULL ERROR

Failure 552 occurs when the MCG computer DAQ memory is completely lled with traceability data. The data should be removed with Traceability PC software in the Advanced Menu: it will be showing that the memory is “Full”, and as result no additional wash cycle data can be stored. (Traceability function can be switched off in the Advanced Menu.)

FAILURE 553: STORE DAQ>PC DAT

Failure 553 occurs when 85% of the DAQ Traceability memory Segment contains wash cycle data. It is a signal that the data should be unloaded using the Traceability PC software before the DAQ Traceability memory Segment is completely lled up. This is only an informative message shown at the end of a wash cycle. By opening the door, the message is removed automatically and the next wash cycle can be started. (Traceability function can be switched off in the Advanced Menu.)

FAILURE 600-628: SOFTWARE ERRORS

Software errors must not occur. If a software error message occurs inform Maytag.

Page 83

SERVICE INFORMATION

IMPORTANT:

n Disconnect the washer from the source of power and wait

until the wash water cools down or drains before servicing or repairing the washer.

n Please follow all instructions in this manual and the labels

as well as basic safety precautions to avoid burns, scalds, and electric shock.

MAINTENANCE Disconnect from the power supply before proceeding!

n Use a slightly damp cloth to remove any dirt from the

touch pad.

NOTE: Do not use aggressive soaps, caustic chemicals, gasoline, or other organic solvents. These materials could damage the touch pad.

INFORMATION FOR SERVICE:

Every circuit board EPROM chip has a sticker placed on the EPROM that species the version and the software version date. This information, along with the washer serial number (including order the code). must be provided in all correspondence or inquires to Maytag.

XXX-VVV XXX = Hardware version 4: 663, Hardware version 5: 764 (Software for the Full Control washer computer) VVV = Version

PROGRAMMER CIRCUIT BOARD

Voltage: 200-240 Vac, 50/60 Hz Power: max 16 VA Memory: EPROM (contains the software)

EEPROM (contains the customized programs)

Output: 21 relays Serial interface: RS485 (2 wire) networking between washer

Display: LCD display

controller and external device (PC Computer)

Page 84

Replacing the MCG Control and Keypad

Installing New Software

1. Switch off the main power supply. Open the cover plate of the washer.

2. Remove the connectors from the control board and remove the small hose from the water level sensor. Remove the combination touch pad/electronic control from the front side of the fascia panel.

3. Remove the two screws and gently pull the touch pad from the front side. Put the new combination keyboard/electronic control into the washer and tighten the two screws.

NOTE: Do not damage the ribbon cable attaching the touch

pad to the electronic control.

4. Reconnect all the connectors and secure the small hose back on the level sensor.

NOTE: Make certain the level sensor hose is attached with

a hose clamp. The hose must be airtight for the washer to operate correctly.

5. Close the cover plate of the washer.

6. Switch on the power supply. The display should illuminate.

7. Congure the new MCG control board.

IMPORTANT: Only a qualied technician should perform

conguration setup. Incorrect conguration setting could cause serious washer damage.

1. Switch off the main power supply. Open the cover plate of the washer.

2. Take the combination touch pad/electronic control out of the control panel. Remove the EPROM from the Integrated Circuit (IC) holder and replace it with a new one. Make certain the chip is in the correct position.

NOTE: The EPROM with the implemented software is the

only IC on the logic board that can be removed.

3. Put the combination touch pad/electronic control back into the control panel. Reconnect all the connectors and secure the small hose back on the level sensor.

NOTE: Make certain the level sensor hose is attached with

a hose clamp. The hose must be airtight for the washer operate correctly.

4. Close the cover plate of the washer.

5. Switch on the power supply. The display should illuminate.

If the software is compatible with the previous software, re-initialization will not be necessary.

6. If the software is not compatible with the previous version, Fault Message 35 will occur. When Fault Message 35 occurs, the settings in the Conguration and Initialization Menu must be reset.

IMPORTANT: Only a qualied technician should perform conguration setup. Incorrect conguration setting could cause serious washer damage.

n Select Reset Factory Settings in the Conguration Menu

(see “Conguration” in “Washer Startup”).

n Go through the menu items in the conguration manual

and make certain the settings correspond with your

preferred settings. NOTE: All custom settings will be lost. n Switch the power off and on again. The washer is

now reset.

Page 85

WASHER SPECIFICATIONS

MACHINE DATA

type :……………………. phases : ……………………. serial number :……………………. frequency : …………………….

voltage :……………………. output : …………………….

water supply : cold soft cold hard hot soft

heating : electrical…… kW hot water steam

ELECTRONIC DATA

Programmer type :

serial number : ……………………………

software version : ……………………………

software date : ……………………………

keyboard : ……………………………

MACHINE CONFIGURATION DATA

FUNCTION DATA ENTERED

MACHINE TYPE : ……………………………………

BRIGHTNESS DISPLAY : ……………………………………

SUPPLY VOLTAGE : ……………………………………

TOTAL N° OF INLETS : 2 3 DRAIN VALVE 2 : Yes No

WATER RECYCLE INLETS : Yes No

SUPPLY SIGNAL A : Soap Box Liquid

B :

Soap Box Liquid

C :

Soap Box Liquid

D :

Soap Box Liquid

E :

Soap Box Liquid

LIQUID SOAP SUPPLY : Yes No MINIMUM LEVEL START SUPPLY : ……………………………………. Units

TEMPERATURE : Celsius Fahrenheit

FULL HEATING : ……………………………………. %

WET CLEANING : Yes No DRUM COMPARTMENTS : 2 3

WALL MODEL : Yes No

AUTO POSITION DRUM : Yes No

ADVANCED MENU : Yes No

MACHINE INITIALIZATION DATA

FUNCTION DATA ENTERED

LANGUAGE : …………………………………….

SERVICE INTERVALL : ……………………………………. BUZZER TIME : ……………………………………. Seconds

ALLOW ADVANCE : Yes No

AUTOMATIC COOLDOWN : Yes No

WAIT FOR TEMP : Yes No MANUAL OVERRIDE : Yes No

TEMPERATURE BALANCE : Yes No

WASH MOTOR ON TIME : ……………………………………. Seconds

WASH MOTOR OFF TIME : ……………………………………. Seconds ALLOW DISPLAY ECONOMIC : Yes No

HOT WATER HEATER TEMPERATURE : 50 60 70 80 °C

TEMP OVERSHOOT PROTECTION : - …………………………………. %

MAX. HEATING TIME : ……………………………………. Minutes MAX. WATERFILL TIME : ……………………………………. Minutes

OVERFILL DETECTION : ……………………………………. Units

WAIT SOAP : Yes No

MAIN WATER PRESSURE : HIGH LOW DOOR POSITION DIRTY TUNE : …………………………………….

DOOR POSITION HYG. TUNE : …………………………………….

Page 86

APPENDIX

Table A-1: Conversion Between Celsius and Fahrenheit

°F = (1.8 x °C) + 32

Common Celsius to Fahrenheit Conversions

ºC ºF ºC ºF

1 34 50 122

5 41 55 131 10 50 60 140 15 59 65 149 20 68 70 158 25 77 75 167 30 86 80 176 35 95 85 185 40 104 90 194 45 113 95 203

Table A-2: Conversion Between Kilograms and Pounds

Pounds (lbs.) = kg x 2.2

Common Kilogram to Pound Conversions

kg lbs. kg lbs.

0.45 1 30 66 1 2.2 35 77 2 4.4 40 88 3 6.6 45 99 4 8.8 50 110 5 11 55 121

10 22 60 132 15 33 65 143 20 44 70 154 25 55 75 165

Table A-3: Machine Conversion

RS7 MFR18 RS10 MFR25 RS13 MFR30 RS18 MFR40 RS22 MFR50 RS27 MFR60 RS35 MFR80

FS7 MFS18

FS10 MFS25 FS16 MFS35 FS22 MFS50 FS23 MFS55

FS33 MFS80 FS40 MFS100 FS55 MFS125

FS800 MFS180 FS1000 MFS230 FS1200 MFS275

Page 87

Table A-4: Maximum, Minimum, and Normal Water Setting Values

Minimum

Washer Type

RS6 16 22 24 40

RS7 (MFR18) 16 22 24 40

RS10 (MFR25) 16 22 24 40

RS13 (MFR30) 17 24 26 45

RS18 (MFR40) 20 28 30 50

RS22 (MFR50) 20 28 30 50

RS27 (MFR60) 25 28 30 60

RS35 (MFR80) 22 28 31 50

FS6 15 22 24 40

FS7 (MFS18) 15 22 24 40

FS10 (MFS25) 16 22 24 40

FS13 18 25 28 48

FS16 (MFS35) 18 27 30 52

FS22 (MFS50) 20 27 30 60

FS23 (MFS55) 20 29 31 55

FS33 (MFS80) 33 48 50 80

FS40 (MFS100) 34 47 50 80

FS55 (MFS125) 34 47 52 80

FS800 (MFS180) 27 44 49 72

FS1000 (MFS230) 30 43 47 70

FS1200 (MFS275) 30 46 52 70

Programmable

Level

Normal Low

Level

Default value

Normal High

Level

Default value

Maximum

Programmable

Level

*Levels are in arbitrary units. Refer to Table A-5 for corresponding water volumes.

Page 88

Table A-5: Programmable Water Level Units Related to the Amount of Water in the Tub

FF7

(MFS18)

12 13

13 14

14 15 19

15 17 22

17 20 25

18 23 28

20 25 31 37

28 34 41

31 37 45

26 33 40

36 43 29 53

38 46 33 57

33 40

49 37 61

35 43 53

41 65

37 46 57 45 69

39 48 60 49 73

41 50 63 53 78

44 53

67 57 83

46 55 70

61 88

48 58 74

66 92

51 61 78 71 96

53 63 81 75 101

55 65 84 79 106

88 83 111

91 87 115

95 91 119

99 95 124

103 100 129

107 105 134

111 110 139

114 114 144

118 119 149

122 124 153

124 129 157

127 134 162

140 167

145 172

150 176

155

160

165

170

175

Machine

type

units

Programmed water LEVEL (Water level height in units)

FF10

(MFS25)

FF16

(MFS35)

FF22

(MFS50)

FF23

(MFS55)

Economic Low Level Economic High Level Normal Low Level Normal High Level

Washer

Type

16 9 l 10 l 14 l

17 10 l 11 l 15 l 16 l

18 11 l 12 l 16 l 17 l

19 12 l 13 l 17 l 19 l

20 13 l 14 l 18 l 21 l 19 l 27 l

21 14 l 15 l 19 l 23 l 22 l 32 l

22 15 l 16 l 22 l 25 l 25 l 37 l 49 l

23 17 l 18 l 25 l 28 l 28 l 42 l 55 l

24 18 l 20 l 28 l 31 l 31 l 47 l 61 l

25 19 l 22 l 31 l 34 l 35 l 52 l 50 l 67 l

26 21 l 24 l 34 l 37 l 38 l 57 l 55 l 73 l

27 23 l 26 l 36 l 40 l 41 l 62 l 60 l 78 l

28 25 l 29 l 38 l 43 l 44 l 67 l 65 l 83 l

29 27 l 32 l 41 l 46 l 48 l 72 l 70 l 89 l

30 28 l 34 l 43 l 49 l 52 l 77 l 76 l 95 l

31 30 l 36 l 45 l 52 l 56 l 83 l 81 l 101 l

32 32 l 38 l 48 l 55 l 60 l 89 l 86 l 107 l

33 33 l 40 l 51 l 58 l 63 l 95 l 91 l 113 l

34 35 l 42 l 54 l 60 l 67 l 101 l 96 l 119 l

35 37 l 45 l 57 l 63 l 71 l 107 l 101 l 125 l

36 39 l 47 l 59 l 66 l 75 l 113 l 106 l 131 l

37 41 l 49 l 61 l 69 l 79 l 119 l 111 l 137 l

38 43 l 51 l 64 l 72 l 83 l 125 l 116 l 144 l

39 45 l 53 l 66 l 76 l 87 l 131 l 121 l 150 l

40 47 l 55 l 68 l 79 l 91 l 137 l 127 l 157 l

41 83 l 96 l 143 l 132 l 164 l

42 86 l 100 l 149 l 137 l 170 l

43 89 l 104 l 155 l 142 l 177 l

44 92 l 108 l 161 l 148 l 184 l

45 95 l 113 l 167 l 153 l 192 l

46 117 l 173 l 159 l 198 l

47 121 l 179 l 164 l 204 l

Programmed Water LEVEL (Water Level Height in Units)

48 125 l 185 l 170 l 210 l

49 129 l 191 l 175 l 216 l

50 133 l 197 l 181 l 223 l

51 187 l 230 l

52 192 l

53 198 l

54 203 l

55 208 l

56 214 l

57 220 l

58 225 l

59 231 l

60 236 l

RS6

MFR15

RS7

MFR18

RS10

MFR25

RS13

MFR30

RS18

MFR40

RS22

MFR50

RS27

MFR60

RS35

MFR80

Page 89

Table A-5: Programmable Water Level Units Related to the Amount of Water in the Tub (cont.)

FF7

(MFS18)

12 13

13 14

14 15 19

15 17 22

17 20 25

18 23 28

20 25 31 37

28 34 41

31 37 45

26 33 40

36 43 29 53

38 46 33 57

33 40

49 37 61

35 43 53

41 65

37 46 57 45 69

39 48 60 49 73

41 50 63 53 78

44 53

67 57 83

46 55 70

61 88

48 58 74

66 92

51 61 78 71 96

53 63 81 75 101

55 65 84 79 106

88 83 111

91 87 115

95 91 119

99 95 124

103 100 129

107 105 134

111 110 139

114 114 144

118 119 149

122 124 153

124 129 157

127 134 162

140 167

145 172

150 176

155

160

165

170

175

Machine

type

units

Programmed water LEVEL (Water level height in units)

FF10

(MFS25)

FF16

(MFS35)

FF22

(MFS50)

FF23

(MFS55)

Economic Low Level Economic High Level Normal Low Level Normal High Level

Washer

Type

15 9 l 10 l

16 10 l 10 l 12 l

17 10 l 11 l 12 l

18 11 l 12 l 13 l 14 l 15 l

19 12 l 13 l 14 l 16 l 17 l

20 13 l 14 l 15 l 18 l 19 l 24 l

21 14 l 15 l 17 l 20 l 22 l 27 l

22 16 l 17 l 20 l 23 l 25 l 30 l

23 17 l 18 l 23 l 25 l 28 l 34 l

24 18 l 20 l 25 l 27 l 31 l 37 l

25 20 l 22 l 28 l 30 l 34 l 41 l

26 22 l 24 l 31 l 33 l 37 l 45 l

27 24 l 26 l 33 l 36 l 40 l 49 l

28 26 l 28 l 36 l 38 l 43 l 29 l 53 l

29 28 l 31 l 38 l 41 l 46 l 33 l 57 l

30 30 l 33 l 40 l 44 l 49 l 37 l 61 l

31 32 l 35 l 43 l 47 l 53 l 41 l 65 l

32 33 l 37 l 46 l 50 l 57 l 45 l 69 l

33 35 l 39 l 48 l 53 l 60 l 49 l 73 l

34 37 l 41 l 50 l 56 l 63 l 53 l 78 l

35 38 l 44 l 53 l 59 l 67 l 57 l 83 l

36 40 l 46 l 55 l 62 l 70 l 61 l 88 l

37 42 l 48 l 58 l 65 l 74 l 66 l 92 l

38 43 l 51 l 61 l 68 l 78 l 71 l 96 l

39 45 l 53 l 63 l 72 l 81 l 75 l 101 l

40 47 l 55 l 65 l 75 l 84 l 79 l 106 l

41 78 l 88 l 83 l 111 l

42 81 l 91 l 87 l 115 l

43 85 l 95 l 91 l 119 l

44 88 l 99 l 95 l 124 l

45 91 l 103 l 100 l 129 l

46 94 l 107 l 105 l 134 l

47 97 l 111 l 110 l 139 l

Programmed Water LEVEL (Water Level Height in Units)

48 100 l 114 l 114 l 144 l

49 118 l 119 l 149 l

50 122 l 124 l 153 l

51 124 l 129 l 157 l

52 127 l 134 l 162 l

53 140 l 167 l

54 145 l 172 l

55 150 l 176 l

56 155 l

57 160 l

58 165 l

59 170 l

60 175 l

FS6

MFS15

FS7

MFS18

FS10

MFS25

FS13

MFS30

FS16

MFS35

FS22

MFS50

FS23

MFS55

Page 90

FF7

(MFS18)

12 13

13 14

14 15 19

15 17 22

17 20 25

18 23 28

20 25 31 37

28 34 41

31 37 45

26 33 40

36 43 29 53

38 46 33 57

33 40

49 37 61

35 43 53

41 65

37 46 57 45 69

39 48 60 49 73

41 50 63 53 78

44 53

67 57 83

46 55 70

61 88

48 58 74

66 92

51 61 78 71 96

53 63 81 75 101

55 65 84 79 106

88 83 111

91 87 115

95 91 119

99 95 124

103 100 129

107 105 134

111 110 139

114 114 144

118 119 149

122 124 153

124 129 157

127 134 162

140 167

145 172

150 176

155

160

165

170

175

Machine

type

units

Programmed water LEVEL (Water level height in units)

FF10

(MFS25)

FF16

(MFS35)

FF22

(MFS50)

FF23

(MFS55)

Economic Low Level Economic High Level Normal Low Level Normal High Level

Table A-5: Programmable Water Level Units Related to the Amount of Water in the Tub (cont.)

Washer

Type

27 86 l 28 91 l 29 98 l 30 105 l 150 l 160 l 31 114 l 159 l 170 l 32 121 l 168 l 180 l 33 129 l 177 l 190 l 34 138 l 186 l 200 l 35 147 l 195 l 210 l 36 155 l 206 l 221 l 37 163 l 217 l 232 l 38 43 l 58 l 62 l 172 l 228 l 242 l 39 47 l 62 l 66 l 181 l 239 l 253 l 40 51 l 66 l 70 l 190 l 250 l 264 l 41 55 l 70 l 76 l 198 l 261 l 276 l 42 59 l 74 l 82 l 207 l 272 l 288 l 43 63 l 78 l 88 l 215 l 283 l 299 l 44 67 l 83 l 95 l 225 l 294 l 311 l 45 70 l 88 l 101 l 235 l 305 l 323 l 46 74 l 93 l 107 l 245 l 317 l 335 l 47 78 l 99 l 115 l 255 l 329 l 347 l 48 83 l 105 l 122 l 268 l 341 l 358 l 49 88 l 111 l 130 l 276 l 353 l 370 l 50 93 l 118 l 138 l 285 l 365 l 382 l 51 97 l 123 l 144 l 294 l 377 l 395 l 52 101 l 128 l 150 l 305 l 389 l 407 l 53 105 l 133 l 156 l 313 l 401 l 420 l 54 109 l 139 l 164 l 324 l 413 l 432 l 55 114 l 145 l 172 l 334 l 425 l 445 l 56 119 l 152 l 181 l 346 l 437 l 458 l 57 123 l 158 l 188 l 356 l 449 l 470 l 58 127 l 164 l 195 l 365 l 461 l 483 l 59 132 l 171 l 203 l 376 l 473 l 495 l 60 137 l 175 l 210 l 386 l 485 l 508 l 61 142 l 179 l 218 l 398 l 496 l 521 l 62 148 l 184 l 226 l 407 l 507 l 535 l 63 153 l 191 l 233 l 419 l 518 l 548 l 64 158 l 198 l 240 l 429 l 529 l 562 l 65 163 l 205 l 248 l 440 l 540 l 575 l 66 168 l 211 l 256 l 451 l 552 l 588 l

Programmed Water LEVEL (Water Level Height in Units)

67 173 l 217 l 265 l 464 l 564 l 601 l 68 179 l 224 l 274 l 472 l 576 l 615 l 69 184 l 229 l 280 l 483 l 588 l 628 l 70 189 l 234 l 287 l 488 l 600 l 641 l 71 195 l 239 l 294 l 499 l 72 200 l 246 l 302 l 519 l 73 206 l 253 l 310 l 74 212 l 261 l 318 l 75 216 l 266 l 326 l 76 220 l 272 l 334 l 77 225 l 278 l 343 l 78 230 l 282 l 350 l 79 235 l 287 l 358 l 80 240 l 292 l 366 l

FS33

MFS80

FS40

MFS100

FS55

MFS125

FS800

MFS180

FS1000

MFS230

FS1200

MFS275

Page 91

Table A-6: Washer Wash and Spin Speeds

032 Wash Speed Spin Speed

Washer

Type

RS6 050 010 060 570 95 - 580 350

RS7

(MFR18)

RS10

(MFR25)

RS13

(MFR30)

RS18

(MFR40)

RS22

(MFR50)

RS27

(MFR60)

RS35

(MFR80)

FS6 050 010 060 980 95 351-449 999 550

FS7

(MFS18)

FS10

(MFS25)

Default

RPM

050 010 060 570 95 - 580 350

045 010 055 515 85 - 525 350

044 010 050 495 85 - 505 350

044 010 050 470 85 - 480 350

042 010 050 480 75 - 490 350

038 010 045 500 75 - 510 350

050 010 060 980 95 351-449 999 550

Min

RPM

Max

RPM

Default

RPM

Min

RPM

Blocked

Frequency

Max

RPM

Low spin

Speed

Default

RPM

FS13 045 010 055 980 85 351-449 999 550

FS16

(MFS35)

FS23/3 042 010 050 860 80 351-449 915 550

FS23/4 042 010 050 860 80 351-449 915 550

FS22/5

(MFS50)

FS33

(MFS80)

FS40

(MFS100)

FS55

(MFS125)

FS800

(MFS180)

FS1000

(MFS230)

FS1200

(MFS275)

045 010 055 950 85 351-449 980 550

042 010 050 800 80 351-449 860 550

038 010 045 790 75 351-449 830 550

036 010 045 720 75 351-449 750 550

033 010 045 690 75 351-449 722 550

032 010 045 660 75 351-449 695 550

Page 92

Installation Record

Machine Type:

Program Version:

Full Control Timer (FC)

Installation Date:

Installation Performed by:

Serial Number:

Electrical Details:

_________ Volt _________ Phase _________ HZ

NOTE:

Any correspondance with your dealer regarding washer maintenance, repair, or spare parts must include the above Installation information.

Keep this manual in a secure place for future reference.

Dealer:

W10214576D 08/2012

Printed in the Czech Republic

Maytag MFR30PNCTS, MFS230PTVS, MFS230PTRS, MFS230PAVS, MFS230PARS Installation Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual