Maytag MAH9700AW' User Manual

This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.
27” Front Load Washer
This Base Manual covers general information.
Refer to individual Technical Sheet
for information on specific models.
This manual includes, but is
not limited to the following:
©2005 Maytag Services
MAH9700AW*
16025909
March 2005
Important Notices for Servicers and Consumers
Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO
REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.
!
To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:
Customer Service Support Center
CAIR Center
Web Site Telephone Number
WWW.MAYTAG.COM ............................................. 1-800-688-9900
CAIR Center in Canada ........................................... 1-800-688-2002
Recognize Safety Symbols, Words, and Labels
WARNING
DANGER
!
DANGER—Immediate hazards which WILL result in severe personal injury or death.
WARNING
!
WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property
damage.
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Important Information .................................................... 2
Important Safety Information ......................................... 4
General Information
Model Identification .................................................... 8
Serial Label Location ................................................. 8
Model Nomenclature .................................................. 9
Troubleshooting
Troubleshooting General Symptoms ......................... 10
Component Testing Information
Component Testing Information ................................. 21
Disassembly Procedures
Top Removal ............................................................. 26
Water Level Sensor .................................................. 26
Reactor Removal ...................................................... 27
EMI Filter ..................................................................27
Water Valve Removal ................................................28
Dispenser Removal ................................................... 28
Console Removal ......................................................29
Door Removal ........................................................... 29
Front Panel Removal ................................................. 31
Boot Removal ........................................................... 32
Heater Removal .........................................................32
Motor Removal .......................................................... 33
Drain Pump Removal .................................................35
Outer Tub/Spinner Removal ...................................... 36
Appendix A
Installation Instructions .............................................41
Appendix B
Use And Care ........................................................... 49
©2005 Maytag Services 16025909 Rev. 0 3
Important Safety Information
when required. Do not do it yourself unless you know how!
To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:
• Read all instructions before using the washer.
• Refer to the Grounding Instructions in the Installation Manual for the proper grounding of the washer.
• Do not wash articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.
• Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.
• Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. Hydrogen gas is explosive. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.
• Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.
• Before the washer is removed from service or discarded, remove the lid to the washing compartment.
• Do not reach into the washer if the wash tub is moving.
• Do not install or store the washer where it will be exposed to water and/or weather.
• Do not tamper with the controls.
• Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the User-Maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.
• To reduce the risk of an electric shock or fire, do not use an extension cord or an adapter to connect the washer to the electrical power source.
• Use your washer only for its intended purpose, washing clothes.
• Always disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.
• Install the washer according to the Installation Instructions. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel
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• To reduce the risk of fire, clothes which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.
• Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.
• Keep your washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have your washer checked by a qualified service person.
• Replace worn power cords and/or loose plugs.
• Be sure water connections have a shut-off valve and that fill hose connections are tight. Close the shut-off valves at the end of each wash day.
• Loading lid must be closed any time the washer is in operational fill, tumble, or spin. Do not attempt to bypass the loading lid switch by permitting the washer to operate with the loading lid open.
• Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).
• Always follow the fabric care instructions supplied by the garment manufacturer.
• Never operate the washer with any guards and/or panels removed.
• Do not operate the washer with missing or broken parts.
• Do not bypass any safety devices.
• Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
NOTE: The Warnings and Important Safety Instructions
appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.
Important Safety Information
To avoid personal injury or death from improper servicing, make sure you read and understand the descriptions and meaning of various safety symbols, words and labels used in this manual, before attempting any procedures described in the manual. Failure to understand and comply with safety information may result in severe personal injury or death.
General Information
This Service Manual describes the operation, disassembly, troubleshooting, and repair of the Compact washer. It is intended for use by authorized technicians who troubleshoot and repair these units.
NOTE: It is assumed that users of this manual are
familiar with the use of tools and equipment used to troubleshoot and repair electrical, and mechanical systems; and understand the terminology used to describe and discuss them.
About Ground Wires
In the event of an electrical short circuit, a ground wire reduces the risk of electric shock by providing an escape wire for the electric current. Standard accepted color coding for ground wires is green or green with a yellow stripe. Grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors.
To reduce the risk of fire, electric shock, serious injury or death, all wiring and grounding must conform with the latest edition of the National Electric Code, ANSI/ NFPA 70, or the Canadian Electrical Code, CSA C22.1, and such local regulations as might apply. It is the customer’s responsibility to have the wiring and fuses checked by a qualified electrician to make sure your home has adequate electrical power to operate the washer.
Related Publications
This is a base service manual, covering a range of similar models. It is intended to be used in conjunction with the Parts Manual and Technical Sheet covering the specific model being serviced.
Electrical Service Information
Proper Grounding and Polarization of 120 Volts Wall Outlets
For the safety of our customers and the Service Technician ALL appliances have a three–prong power cord and MUST be connected to a properly polarized AND grounded wall outlet. This information was written for those who do not understand grounding and polarization of a wall outlet. A 120 volt wall outlet must always be wired as shown below.
Ground
Neutral
0
V.A.C.
Neutral side
L1
115±12
V.A.C.
To avoid risk of personal injury or death due to electrical shock:
Observe all local codes and ordinances.
• Disconnect electrical power to unit before servicing.
• Ground appliance properly.
• Check with a qualified electrician if you are not sure this appliance is properly grounded.
• DO NOT ground to gas line.
• DO NOT ground to cold water pipe if pipe is interrupted by plastic, nonmetallic gaskets, or other insulating (nonconducting) materials.
• DO NOT modify plug on power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.
• DO NOT have a fuse in the neutral or ground circuit. A fuse in the neutral or ground circuit could result in an electrical shock.
• DO NOT use an extension cord with this appliance.
• DO NOT use an adapter plug with this appliance.
• DO NOT pinch power cord.
Round grounding
115±12
V.A.C.
prong
©2005Maytag Services 16025909 Rev. 0 5
Important Safety Information
Explanation Polarization–This means that the larger slot must be
neutral and the small slot must be at line voltage. Mispolarized–The outlet is incorrectly wired so that the larger slot is at line voltage and the smaller slot is neutral. Grounded–This means the round hole connection is con­nected to earth ground through a connection to the main power panel. Ungrounded–The round hole connection is not complete to earth ground and/or the main power panel.
Grounding Instructions
• To avoid the risk of electrical shock or death, do not alter the plug.
• Do not remove grounding prong when installing grounded appliance in a home that does not have three wire grounding receptacle. Under no condition is grounding prong to be cut off or removed. It is the personal responsibility of the consumer to contact a qualified electrician and have properly grounded three prong wall receptacle installed in accordance with appropriate electrical codes.
• To avoid the risk of electrical shock or death, this equipment must be grounded.
This equipment MUST be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This unit is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded. Consult a qualified electrician or technician if grounding instructions are not completely understood, or if doubt exists as to whether the equipment is properly grounded. Do not use an extension cord. If the product power cord is too short, have a qualified electrician install a three-slot receptacle. This unit should be plugged into a separate 60 hertz circuit with the electrical rating as shown in the appropriate drawing. Models operate with a supply voltage of 120 Volts.
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Important Safety Information
©2005Maytag Services 16025909 Rev. 0 7
General Information
Model Identification
Complete registration card and promptly return. If registration card is missing:
• For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com
• For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com.
When contacting provide product information located on rating label. Record the following: Model Number: ___________________ Manufacturing Number: ___________________ Serial or S/N Number: ___________________ Date of purchase: ___________________ Dealer’s name and address: ___________________
Service
Keep a copy of sales receipt for future reference or in case warranty service is required. To locate an authorized technician:
• For Maytag call 1-800-462-9824 or visit the Web Site at www.maytag.com.
• For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com.
Warranty service must be performed by an authorized technician. We also recommend contacting an authorized technician, if service is required after warranty expires.
Parts and Accessories
Purchase replacement parts and accessories over the phone. To order accessories for your product call:
• For Maytag product call 1-800-462-9824 or visit the Web Site at www.maytag.com.
• For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com.
Serial Label is locatedon the back of the unit and the front behind the door.
Extended Service Plan
We offer long-term service protection for this new washer.
• Dependability Plus specially designed to supplement Maytag’s strong warranty. This plan covers parts, labor, and travel charges. Call 1-800-925-2020 for information.
TM
Extended Service Plan is
8 16025909 Rev. 0 ©2005Maytag Services
General Information
Washer Nomenclature
M A H 9 7 0 0 A Y W
Brand
M= Maytag
Product Type
AH= Automatic
Horizontal
Feature Content
9700 Feature Package
W 120V-60hz Y 240V-60hz Z Canada 240V-60hz
Y 220-240 V / 50-60 Hz
This identifies which version of production the unit is.
W White M Platinum
Listing
Marketing Code
Color
Trouble Shooting and Diagnostic Guide is located behind the unit taped to the back.
©2005Maytag Services 16025909 Rev. 0 9
Troubleshooting Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
Place washer into Service Mode and check for diagnostic codes. See Technical Data Sheet taped to rear panel.
Will Not Start
Plug cord into live electrical outlet. Check for
proper voltage.
Check fuse or reset circuit breaker. Push any key to turn on the clothes washer.
Push the rotary selector knob to start the washer.
Close door and push the rotary selector knob to start the clothes washer.
Check to see if the washer is in a pause or soak period in the cycle. Wait briefly for machine to start. (If washer is in suds period, “SUDs” will display instead of remaining time. Check for restricted drain system. During an
electrical drain problem, “nd” error will occur after 15 minutes. Check water supply is working.
Check water valve connections are good.
Check the line filter and water valve filter.
Check the machine control board terminal
connections CN5, CN6 for good connections.
Replace console control board
Leaking
Check dispenser hose to outer tub for obstructions or restrictions.
Make sure inlet hose connections are not leaking. Check for rubber gasket damage due to over-tightening of faucet couplers.
Check standpipe for leak. W rap a dry rag around the standpipe opening. If rag becomes wet, leak is fault of home plumbing. Be sure the standpipe is capable of accepting the incoming flow of water from the washer.
Make sure end of drain hose is correctly inserted and secured to drain standpipe.
Check internal hose connections (fill, drain systems, dispenser hoses & clamps).
Check rubber boot. Remove, reposition and reinstall, if necessary.
Check for possible kinked dispenser to outer tub hose. Hot water pressurization may force
No Tumble
10 16025909 Rev. 0 ©2005 Maytag Services
door open.
Start normal cycle with an empty machine and
allow a fill to check tumble.
Perform Test (Before test, make sure that the tumbler is empty.)
Check for loose connections at Machine Control Board, Pressure Switch, Motor, Tach Harness and Motor Control. (Refer to the component testing procedure)
Check motor windings resistance.
Board Output Test
.
, or Quick Spin
Will Not Spin
No Water Fill
Tub Full of Suds
CN9 pins 1 & 3 = 11.6ohms ±7%, Pins 1 & 2 = 11.6ohms ±7%, Pins 2 & 3 = 11.6 ohms ±7%
Faulty Main Control Board.
Faulty motor.
Check to make sure the door is fully closed.
Check for water left inside the washer. If
present, see Will Not Drain.
Perform
Test
is empty.) If it doesn’t tumble after the test above, check unbalanced load scenario, Main Control Board, and motor.
Check for loose connections at Machine Control Board, Pressure Switch, Motor, Tach Harness and Motor Control. (CN8, CN9, CN3) Refer to the component testing procedure.
Check motor winding resistance CN9 pins 1 & 3=11.6ohms ±7%, Pins 1 & 2=11.6ohms ±7%, Pins 2 & 3=11.6ohms. ±7%.
Test water fill. Perform
Check to make sure water supply is turned on
fully.
Check electrical circuit and connections at the Water Valve, and Pressure Switch.
Check for kinks in inlet hoses.
Check for clogged inlet screens.
Visually check hot, cold, bleach and softener
water valves separately for fill. Check for low water pressure. May be
dependent on pressure entering home. Variations may occur due to usage in the home at the time machine is used. Check for frozen pipes and hoses.
Check resistance of Water Valve coils.
(Normal 1.18Kohms; Check resistance of water valve coils. Check Pin #1 of CN5 and Pin # 1,2,3,4 of CN10.
Check for loose connections at the Pressure Switch or on the Machine Control Board, CN3. (Refer to the component Testing procedure).
Check for restricted drain system. See Will Not Drain and Will Not Spin.
Check for loose wire connections at Control
Board Output Test
. (Before test, make sure that the tumbler
Board Output Test
Quick Spin
or
.
Troubleshooting Procedures
!
g
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
Board and pump.
Perform Board Output Test.
Use high efficiency or low sudsing detergent
specially formulated for front load washers. Reduce detergent amount for that specific
load size and soil level. Towel loads have a minimal amount of soil present and typically create more suds.
Run the clothes washer through another complete cycle using the coldest water, tablespoon of salt and no detergent.
Wet Clothes
Very small clothes loads can cause
Excessive suds may have been present, due
See Will Not Spin.
Low Spin Speed or Drain Only was selected.
Will Not Lock
Door not all the way closed or not properly
Place washer into Service Mode and check
Perform Board Output Test. Check door
Check electrical connections at lock switch
Will Not Unlock
Push door closed to make sure nothing from
Door locked from water level too high.
Check for water remaining in the tub. Check
Drain manually by removing drain hose
Display shows LO. Press power Off Key to
©2005 Maytag Services 16025909 Rev. 0 11
unbalanced loads. Add additional towels.
to not using High-Efficiency detergent. Reduce amount of detergent usage.
aligned. Possible laundry load is too large to close door.
for diagnostic codes 4,18 & 22.
lock system. Check the output voltage of Door Lock Coil. If normal, change door Lock switch, If not normal, change Main Control Board. (Refer to the Component Testing procedure.)
assembly and machine control board (CN5 and CN9). (Refer to the Component Testing procedure.).
inside is pressing against it, which may keep it from unlocking.
Opening door will result in water draining from door opening.
the temperature inside the drum is higher than 50°C/122°F. If water is present inside drum, refer to “Will not drain”, If there is no problem with temperature, check wiring of Main Control Board and Door Lock Switch.
clamp.
turn off the washer and unplug and reconnect washer. Press any key to turn on the washer.
Will Not Drai
Wrong Water Temperature
If LO is displayed, Main Control Board and Door Lock Switch should be checked.
Place washer into Service Mode and check for diagnostic codes 4,18 & 22. Check electrical connections at lock switch
assembly and Machine Control Board (CN10). (Refer to the component Testing procedure.)
Perform Board Output Test. Check door lock system for loose connections.
Perform Board Output Test. Check door lock system. Check the output volta Lock Coil If 120V present change door Lock switch, If not present, change Main Control Board. (Refer to the component Testing procedure.)
n
Check for restricted drain system.
In cold climates check for frozen drain hose.
Check for 120 VAC at the pump when a spin
cycle is selected.
Check pump motor winding resistance. (14.2 ±7% ohm s)
Check that the machine control correctly senses the water level in the washer. See Board Input Test.
Go to Board Output Test and perform Pump Out Test. Check the Machine Control Board
connections at CN10 (Pin 6) for the pump. Should see 110-120VAC.(Refer to the component testing procedure).
Check tub to pump hose for twist in hose.
Check that both faucets are turned on fully.
Make sure water heater is set to deliver a
minimum of 120°F (49°C) hot water at the tap. Also check water heater capacity and recovery rate.
If the water heater is located a long distance from washer, the water line may need to be purged prior to starting wash cycle. Too Hot/Too Cold: This washer uses a
reduced amount of water, while the control board meters the incoming flow to regulate the actual temperature of the water in the tub. This may appear to be significantly warmer/cooler than expected.
Make sure the temperature selection is correct.
e of Door
Troubleshooting Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
Disconnect inlet hoses from the Water Valve and clean the valve screens of any debris.
Noisy and/or Vibration/Walking
Check if the washer was properly leveled and
the locking nuts are securely tightened up against the base frame of the washer.
Check and determine all four of the shipping bolts and spacers have been fully removed from the rear panel of the washer.
Check for proper load size and distribution. If clothes load is too small, add a few towels to balance the clothes load better.
Check the tightness of the rear pulley bolt. Tighten if necessary.
Clean floor and bottom side of washer feet. Check clearance. Refer to the back of machine and Installation Instruction.
Rubber Feet Leaving Marks on Floor
Use a pencil eraser to remove mark.
Walk washer into location, do not drag.
Additive Cups Full of Water
Small amount of water in bottom of additive cups is normal.
Remove and wash Dispenser Tray, removable Cup, and Rinse Cap.
Level washer.
Buttons do not Respond
Option and Function buttons respond differently according to each cycle.
Child Lock feature has been selected. To disable feature press and hold Wash/Rinse Temp and Spin Speed simultaneously until a beep is heard.
When display shows "End", only the Power Off button will function. Press Power Off and
make new cycle selections.
Consumer Information Codes
If the consumer observes codes on display, see table below.
LED
Display
nd
LO
nF
FL
LE
OE
E2
dc
od
Description Diagnostic
code
The water level fails to drop below the Low Water level reset within 15 minutes, before a spin begins.
Door failed to unlock after 3 attempts.
Continuous fill of 12minutes. Total fill of 14minutes.
Door failed to lock after3 attempts.
Water sensor level fault.
A fault is detected in the water level sensor. Data (frequency) shows the water level is at or above the overflow level.
Detected a key pressed more than 30seconds, the key will be assumed to be stuck.
Never exceeded 400rpm due to an unbalanced load.
The door has not been opened after two complete wash cycles. Door switch was not seen open since the last two final spins.
1
2
3
4
8
E
15
10
17
12 16025909 Rev. 0 ©2005 Maytag Services
Troubleshooting Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
LED
Display
dL
dS
bE
tE
E3
Sr
Hr
3E
2E
2E
Service Mode
Service Mode enables service personnel to verify the operation of the washing machine and diagnose problems. Service Mode can be entered in the middle
Description Diagnostic
code
Open door lock switch with motor running.
Door switch is read as open and the door locked switch is read as locked.
Motor tach signal exists without motor running.
Abnormal high/low temp or ohm resistance seen.
Machine control is attempting to drive the motor but is not seeing any tach response. Visual check shows motor is not moving. (Locked, Hall Sensor fault)
System Relay failure.
Heater Relay failure.
Over Current is detected. Motor won't turn.
Voltage for motor control bus is over specified limit.
Voltage for motor control bus is under specified limit.
18
22
25
29
2E
34
36
3E
91
92
of any wash cycle without interrupting the cycle. While in Service Mode, the technician can cancel the current cycle, set a continuous running mode, start a variety of special service tests and view diagnostic displays.
Enter / Exit Service Mode
To enter Service Mode press the
Rinse
keys for three seconds or until the control
beeps.
NOTE:
The motor speed will be displayed when started (motor not running display will be 0). The present state of the machine will not be changed (i.e., the current cycle in progress will not be interrupted and only the display will change). All LED’s will be turned off except the “Door Lock” LED. It will continue to display the condition of the door lock.
To exit:
1) Press
2) Press
3) Unplug the machine. Pressing the
The following table summarizes special tests and features available in Service Mode, along with methods of activation and cancellation.
Access Service Tests and Diagnostic Features while in Service Mode.
Test or Display
Quick Spin
Hold Quick
The washer must be on before Service Mode
can be entered.
Chime
again, or
Off
, or
knob while running a test will pause the individual test, while remaining in Service Mode.
Test
Spin Step
(holds predefined RPM)
Extra Rinse
and
Press LED to
Start
Delay
Press
Start
and
Rinse&Spin
Rotary
Press
Selector
(during test)
Chime
keys for 3 seconds
Rotary Selector
Press
start Rinse&Spin
Press Service Mode)
Press
Selector
(cancels hold & resumes next step)
Extra
and
Press LED to
Cancel
Delay
and
Off
(exits
Rotary
2
©2005 Maytag Services 16025909 Rev. 0 13
1
Troubleshooting Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
Test or Display
#
IN
Fast Time-
Down / Advance to Next Step
Quick Service Cycle
Hold Quick Service Cycle Step
LED/Switch
Test
Board
Input
Test
Board Output Test /
System Check
Diagnostic Code Display (Initial)
Press LED to
Start
Press Temperature to start test. Press
Temperature
during cycle to advance.
Press
Temperature
Soil Level
and
Press
Rinse&Spin
Spin Only
and together
Delay
Press 3 seconds (then individual buttons to test) Rotate Cycle Selector clockwise, the LED’s around it will be toggled. Rotate counterclockwis e, the7­segment LED’s toggle. Press Rotary Cycle Selector, all of the LED’s around the Rotary Cycle Selector will be toggled.
Spin
Press
Only
Spin
Press
Speed
Rinse&
Press
Spin
– displays
“d”
for
Press LED to
Press
Off
Press exits Service Mode)
Press
Rinse&Spin
and to resume
Press after starting test
Press
Only
Press
Press
Rinse&Spin
again
Cancel
Power
Off
(also
Spin Only
Off
twice
Spin
Off
2
Test or Display
Press LED to
Start
All Diagnostic Codes
Cycle Count No. for Diagnostic Code
Clear All Diagnostic Codes
Display Software Version
Cycle Count Press
Quick Spin Test
While in Service Mode, press Delay and
Rinse&Spin
Quick Spin test steps are as follows:
stay at maximum spin speed for 2
Hold Quick Spin Step
If the Rotary Selector key is pressed during the Quick Spin test, the machine will hold at the next highest index speed for up to 10 minutes. At the end of 10 minutes, the machine will resume and finish the Quick Spin test. To cancel the Hold and allow the Spin Test to continue, press the
Rinse&Spin
Rotate
Selector
direction
Press and hold
Rotary Selector
diagnostic code is displayed
Press and together while displaying diagnostic codes
Press
Level.
times for displays with only 2 character positions.
Start spinning and after reaching a maximum spin speed.
minutes and stop Quick Spin Test.
Cycle
either
, while
Delay
Chime
Soil
Press 2
Chime
keys to start a Quick Spin Test.
keys.
Press LED to
N/A
Release
Selector
(returns to diagnostic code display)
Press
Level
Cancel
Rotary
Soil
rd
a 3
Delay
time
and
14 16025909 Rev. 0 ©2005 Maytag Services
Troubleshooting Procedures
!
¤
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
Fast Time Down Test
While any test or cycle is running in Service Mode, pressing the Temperature key will advance the program to the next cycle stage.
Cycle stages are located at key locations in the machine operation. As the program is advanced it will index as follows: The end of each fill (the same as the beginning of a tumble session for Wash, or Rinse); at the beginning of a drain session; at the beginning of a spin session (at this position, check the water level, if over reset level, drain first before entering the spin function); at the beginning of a fill session; at the beginning of Bleach fill; at the beginning of Fabric Softener fill; and every 3 minutes during the tumble sessions (Wash, and Rinses).
Quick Service Cycle
#
This will be a quick check of all systems. If display shows od then open and close door. Pressing
Spin Speed
following steps are performed: Display shows “SC”.
1. Hot water for 5 seconds and then turn off.
2. Cold water for 5 seconds and then turn off.
3. Bleach valve for 5 seconds and then turn off.
4. Dispenser softener using cold water and
5. Turn on Cold valves until the control detects
6. Drain and spin to maximum speed. Machine
7. Display a “PA” (Passed) continuously for 5
©2005 Maytag Services 16025909 Rev. 0 15
While in Service Mode, pressing the
Temperature
3seconds will start a Quick Service Cycle.
will advance to the next cycle. The
bleach water for 5 seconds and then turn off.
proper water level. During this time, tumble at 45 rpm for 5seconds in a clockwise direction, pause for 2seconds, tumble at 45 rpm for 5 seconds in a counterclockwise direction, pause for 2 seconds. Continue pattern until the water level is detected. Minimum time for this segment to be 5 seconds. After water height is achieved, continue tumble pattern for another 14 seconds. If the washer is equipped, turn on heater for first 5 seconds of this tumble pattern. Advance the washer to next step if water is not connected to machine.
will achieve maximum speed using the safest, fastest method.
seconds I no diagnostic codes were logged during the test. Washer will return to the normal Service Mode at the end of the 10 second period.
and
Soil Level
key for
The “SC” in the display will blink as an indication of failure, and continue blinking until the quick service cycle test has reached the end. Any diagnostic code logged during this test will result in failure of the test, but will not necessarily stop the test. During the Quick Service Cycle, pressing the
advance to the next step. Pressing the keys will suspend the machine at
the current step for up to 10 minutes or until
Start
flash on and off while the system is suspended or on hold.
LED/Switch Test
While in Service Mode, press the LED/Switch check. All the LED’s can be toggled or slewed by pressing the key associated with the LED or set of LED’s. All keys (including the must be pressed within 5 minutes for this test to pass. “PA” will be displayed for five (5) seconds once all keys have been pressed and the test is completed. Following 20seconds of inactivity at any point, this test will exit without any display. The pad must be pressed twice within 30 seconds to cancel this test.
Switch Action
Delay Start Press once Chime Press 3 times Extra Rinse Press once Soil Level Press 4 times Spin Speed Press 5 times Temperature Press 5 times Rinse&Spin Press once Spin Only Press once Prewash Press once Extended Spin Press once Selector Knob Rotate 1 full revolution clockwise Selector Knob 1 position counterclockwise Start Pause Press once Selector Knob Press once Power Off Press once
IN
Chime
and
Board Input Test
are pressed again. All LED’s should
While in Service Mode, pressing the
Only
key will begin the This test turns on a specified output after a key press. Pressing the again cancels the test.(Display shows
Spin Speed
Rinse&Spin
Power Off
key will
Spin Only
and
Delay
key to start a
OFF
button)
switch
Board Input Test
Spin Only
Delay
Spin
.
key
2
Troubleshooting Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
in).While in Service Mode follow chart to check respective function.
When the “Rotary Cycle Selector” is set to “Super Wash” and the “Rotary Cycle Selector” is pressed, the door position will be displayed: “OP” if open, “CL” if closed.
When the “Rotary Cycle Selector” is set to “Normal” and the “Rotary Cycle Selector” is pressed, the Lock position will be displayed: “UL” if unlocked, “LO” if locked.
When the “Rotary Cycle Selector” is set to “Whites ”and the “Rotary Cycle Selector” is pressed, the High water level will be
displayed: “ level. The High water level is defined as the over flow water level.
When the “Rotary Cycle Selector” is set to “Wrinkle Control” and the “Rotary Cycle Selector” is pressed, the Medium water level will be displayed: “-0” if below level, “-1” if above level. The Medium water level is defined as the minimum water level needed to turn the heater on.
When the “Rotary Cycle Selector” is set to “Colors” and the “Rotary Cycle Selector” is pressed, the Low water level will be displayed: “_0” if below level, “_1” if above level. The Low water level is defined as the reset water level.
When the “Rotary Cycle Selector” is set to “Hand Wash” and the “Rotary Cycle Selector” is pressed, the level of Tub unbalance will be displayed: “UC” if balanced, “UO” if unbalanced. “U0” will be displayed during the time when the machine is correcting for the unbalance; e.g. slowing down to redistribute the load or to get to a lower spin speed. Once the situation has been corrected (i.e. the load has begun tumbling or the lower speed has resulted in an acceptable amount of balance); “UC” will once again be displayed.
When the “Delay” switch pad is pressed, the water temperature will be displayed in Degrees F.
When the “Rotary Cycle Selector” is set to “Delicates” and the “Rotary Cycle Selector” is pressed, the water temperature will be displayed in degrees C (Celsius).
16 16025909 Rev. 0 ©2005 Maytag Services
0” if below level, “–1” if above
2
While in Service Mode follow chart to check respective function.
Selection Function Display
Rotary cycle selector set to Super Wash. Press Rotary Selector Knob. Rotary cycle selector set to Normal. Press Rotary Selector Knob. Rotary cycle selector set to Whites. Press Rotary Selector Knob. Rotary cycle selector set to Wrinkle Control. Press Rotary Selector Knob. Rotary cycle selector set to Colors. Press Rotary Selector Knob. Rotary cycle selector set to Hand Wash. Press Rotary Selector Knob. Press Delay switch pad. Rotary cycle selector set to Delicates. Press Rotary Selector Knob.
Board Output Test
While in Service Mode, pressing the Spin
Speed key will begin the Board Output Test.
This test turns on a specified output after a
key press. Pressing the Spin Speed key again cancels the test. Only one output can be “on” at any time. All outputs will be turned off after five (5) minutes of inactivity. While in Service Mode follow to check respective function.
When the “Rotary Cycle Selector” is set to “Super Wash” and the “Rotary Cycle
Door position
Lock state
High water level
Medium water level
Low water level
Tub balance
Water temperature Water temperature
OP” or “CL
UL” or “LO
0” if below
level. “ above level.
“—0”
level. “—1” if above level.
_0” if below level. “_1” if above level.
UC” Balanced “UO” Unbalanced
Degrees F
Degrees C
1” if
if below
Troubleshooting Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
Selector” button is pressed, the Main relay will be toggled (either from “on” to “off” or from“ off” to “on”).
When the “Rotary Cycle Selector” is set to “Normal” and the “Rotary Cycle Selector” button is pressed, the hot water valve will be turned on. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output. The control will not allow the machine to fill past the High water level.
When the “Rotary Cycle Selector” is set to “Wrinkle Control” and the “Rotary Cycle Selector” button is pressed, the cold water valve will be turned on. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output. The control will not allow the machine to fill past the High water level.
When the “Rotary Cycle Selector” is set to “Delicates” and the “Rotary Cycle Selector” button is pressed, the bleach valve will be turned on. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output. The control will not allow the machine to fill past the High water level.
When the “Rotary Cycle Selector” is set to “Hand Wash” and the “Rotary Cycle
Selector
valve will be turned on. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output. The control will not allow the machine to fill past the High water level.
When the “Rotary Cycle Selector” is set to “Quick Wash” and the “Rotary Cycle Selector” button is pressed, the drain pump will be turned on. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output. Pressing the “Delay” switch pad will turn on
the motor and the “Delay” LED. This output and the LED will remain on until the “Delay” switch pad is pressed again to turn off the output. When activated, the machine will tumble for 5 seconds in the CW direction, pause for 2seconds, tumble in the CCW direction for 5 seconds, pause for 2 seconds; repeating this pattern until “ Delay” button is pressed again to turn off the tumbling. Note that all tumble speeds are assumed to be 45 rpm.
Pressing the “Chime” switch pad will unlock the door and turn on the all the LED’s above
” button is pressed, the pre wash
Rotary cycle selector set to Super Wash. Press Rotary Selector Knob. Rotary cycle selector set to Normal. Press Rotary Selector Knob. Rotary cycle selector set to Wrinkle Control. Press Rotary Selector Knob. Rotary cycle selector set to Delicates. Press Rotary Selector Knob. Rotary cycle selector set to Hand Wash. Press Rotary Selector Knob.
the “Chime” button. This output will attempt to unlock one time, if safe to do so.
Pressing the “Temperature” switch pad will lock the door and all the Temperature LED’s will turn ON. Pressing the “Chime” button will unlock the door and the all the Chime LED’s will turn ON.
When the “Rotary Cycle Selector” is set to “
Colors” and the “Rotary Cycle Selector” is pressed, the bleach valve and the cold water valve will be turned on to check the fabric softener fill. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output. The control will not allow the machine to fill past the High water level.
When the “Rinse & Spin” keypad is pressed, the Heater will be turned on if the water level is above the Heater Safety Level. If the water level is below the Heater Safety Level, a warning beep will be given and the heater will not be turned on. The Heater output will remain on until the “Rinse & Spin” keypad is pressed again to turn off the output.
Selection Component Function
Main Relay
Hot Water
Valve
Cold Water
Valve
Bleach Valve
Pre Wash
Valve
On to Off or
Off to On
st
1
press valve
nd
on. 2 valve off.
st
1
press valve
nd
on. 2 valve off.
1st press valve
nd
on. 2 valve off.
st
1
press valve
nd
on. 2 valve off.
press
press
press
press
©2005 Maytag Services 16025909 Rev. 0 17
Troubleshooting Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
Selection Component Function
Rotary cycle selector set to Quick Wash. Press
Drain Pump Rotary Selector Knob. Press Delay switch pad
Motor
st
1
press
Drain Pump
nd
on. 2
press Drain Pump off.
st
press
1 Motor on. 2 press Motor
nd
off.
Press Chime switch pad Press Temperature switch pad Rotary cycle selector set to Colors. Press Rotary Selector Knob. Press Rinse & Spin switch pad
Door Lock
Door Lock
Bleach Valve
and Cold
Water Valve
Heater
1 Attempt to unlock Lock Door
st
1
press Fabric Softener fill.
nd
2
press
valves off
st
press
1 heater on. 2 press heater
nd
off.
Display Diagnostic Codes
The diagnostic code display can be toggled on and off from Service Mode by pressing the
Rinse&Spin
key and rotating the cycle select knob. The display will show a “d”. Rotating the Cycle Selector knob in either direction will cycle through the list of codes one code at a time with no wrap. Once an initial direction is selected by the user (either Clockwise or Counterclockwise), subsequent movements of the knob in the same direction will show older codes. If the user changes direction and turns the knob in the opposite direction, the more recent code will be displayed. If rotation is continued to the limits of the list, the display will remain at the top or the end of the list. A pair of dashes “
” will be displayed at the end
- -
of the list of codes, when the control reaches the top, it will again show “d”. A code generated during the current cycle will be displayed with the Spin Indicator LED turned “ON”. If no cycle is currently running, a code generated during the previous cycle will be displayed with the Spin Indicator LED turned “ON”. Access Other Features While a diagnostic code is displayed, if the Rotary Selector is pressed and held, the machine will display the number of cycles since the diagnostic code occurred. To clear the diagnostic list press the Delay and Chime keys for 3 seconds while viewing the list.
A code generated during the current cycle will be displayed with the Spin Indicator LED turned “ON”. If no cycle is currently running, a code generated during the previous cycle will be displayed with the Spin Indicator LED turned “ON”.
Cycle Count Since A Diagnostic Code Occured/Clearing Diagnostic Codes
While a diagnostic code is displayed, if the
Selector
is pressed and held, the machine will display
Rotary
the number of cycles since the diagnostic code occurred. To clear the diagnostic list press the Delay
Chime
and
keys for 3 seconds while viewing the list.
Diagnostic Codes
Diag. Code
Description Trigger Action to be
taken
The water
1 No Drain
level fails to
drop below
the Low Water level reset within
15 minutes,
Displays "nd" Go to "Will Not Drain" Troubleshooting Section
before a spin
begins.
The door
2
fails to unlock
3 No Fill
The door
4
fails to lock
Door failed to
unlock after
3attempts
Continuous fill
of 12 minutes. Total fill of 14minutes.
Door failed to
lock after 3
attempts
Displays "LO" Go to "Will Not Unlock" Troubleshooting Section
Displays "nF" Go to "No Water
"
Fill
Troubleshooting Section
Displays "FL" Go to "Will not lock" Troubleshooting Section.
5-7 Not Used
18 16025909 Rev. 0 ©2005 Maytag Services
Troubleshooting Procedures
!
g
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
Diag. Code
Description Trigger Action to be
taken
Input signal
from water
level Sensor
Water level
8
sensor fault.
9 Not Used
Unbalance
detected during final spin, which
E
prevented
the spinner
from
exceeding
400 rpm
Water
sensor level
fault.
Will not
remember
machine
settings
10
11
is out of
range,
Washer will
beep and
pause the
wash cycle.
Never
exceeded
400rpm due
to an
unbalance
load.
Water level in
the machine is believed to be above the
overflow level.
When this
condition is
detected, the
machine will automatically
begin
pumping
water out of
the machine
until it falls
below the
overflow level.
Difficulty in
reading
memory
Displays "LE"
Go to “No water fill
Troubleshooting”.
LED – Will display “dc” Go to "Wet Clothes "Troubleshooting Section"
First check to see that water valve is not stuck. If water valve is OK, check water level sensor
Go to "Clear diagnostic codes" Disconnect and reconnect the washer power cord at power supply outlet. If condition still exists, replace machine control board.
Diag.
Code
19-21 Not Used
23-24 Not Used
Description Trigger Action to be
Display "E2". Go to
"Membrane Pad
Check" Check
connection of
keypad to control
board. Replace
LED Board if
necessary.
Will display "od" If
door open sensing,
will cleared.
Check for loose wire connections Clear the dia code and recheck; if reoccurs, perform Diagnostic Motor/Machine Control Board test Check for faulty motor relay on the machine control board.
Go to "Door Lock
Troubleshooting
pressed more
15 Stuck Key
The door has
Door switch
two complete
was not seen
Door switch is
detected open
locked switch
17
since the last
18
22
not paused).
was not
seen open
three final
spins
Detected
door lock
switch open
during cycle
when not
expected.
Door switch
detected open during cycle (when
A key is
sensed to be
than 30
seconds, the
key will be
assumed to
be stuck
not been
opened after
wash cycles.
Door switch
open since
the last two
final spins
Open door
lock switch
with motor
running.
and the door
is read as
locked.
taken
nostic
Test"
Section
12-14 Not Used
©2005 Maytag Services 16025909 Rev. 0 19
Troubleshooting Procedures
!
g
g
g
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.
Diag. Code
26-28 Not Used
29
30-33 Not Used
Description Trigger Action to be
taken
Tach signal
exists without
Motor tach
signal exists
25
2E
34
35 Not Used
without
motor
running.
Sump
thermistor
failure
(Optional)
Motor Drive
failure
(Locked, Hall
sensor fault)
System
Relay failure
torque
command or
when not expected
(Abnormal
condition
only).
Abnormal
hi
h/low temp
or ohm
resistance
seen
Machine
control is
attempting to
drive the
motor but is
not seeing
any tach
response.
Visual check
shows motor
is not movin
Machine
control does not see relay open when it
should.
Displays " bE".
Replace Machine
Control Board.
Displays " tE".
- Loose or pinched wires
- Bad sump thermistor
Display “E3” Evaluate wire harness for loose or unhooked connections. If machine has separate motor control, perform self diagnostic motor test. See “Board
.
Output Test
Display "Sr". Replace machine control board.
Diag. Code
40-49 Not Used
91
92
Exit Service Mode
To exit:
Description Trigger Action to be
taken
Heater relay
36
3E
failure.
Motor failure
(Over
current)
Voltage for
motor control
bus is over
specified
limit
Voltage for
motor control
specified
limit
1) Press
2) Press Off, or
3) Unplug the machine. After five (5) minutes of
Chime
3seconds again, or
inactivity (user key presses) in Service Mode, the machine will exit the Service Mode and resume normal operations. Pressing the key will completely exit Service Mode. If a cycle is running, cancel the cycle. Pressing
Rotary Selector
the will pause the individual test, while remaining in Service Mode. A power loss during Service Mode will cancel this mode.
Heater Relay Check signal
not sensed.
Over Current
is detected. Motor won't
turn.
Voltage for
motor control
bus is over
limit
Voltage for
motor control
bus is under
specified limit
Extra Rinse
and
knob while running a test
Display "Hr".
Replace Machine
Control Board.
Displays
"3E".Check the
motor windin
speed sensor,
wiring connections,
or Control Board.
Display
"2E".Replace
Machine Control
Board.
Display
"2E".Replace
Machine Control
Board.
keys for
s, the
Off
20 16025909 Rev. 0 ©2005 Maytag Services
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