Maytag MAH8700AW Service Manual

Service

This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.

27” Front Load Washer

This Base Manual covers general information.

Refer to individual Technical Sheet

for information on specific models.

This manual includes, but is

not limited to the following:

MAH8700AW*

16026126

March 2005

Important Information

Important Notices for Servicers and Consumers

Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO

REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.

WARNING

To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock.

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:

Customer Service Support Center

CAIR Center

Web Site Telephone Number

WWW.MAYTAG.COM ............................................. 1-800-688-9900

CAIR Center in Canada ........................................... 1-800-688-2002

Recognize Safety Symbols, Words, and Labels

DANGER

DANGER—Immediate hazards which WILL result in severe personal injury or death.

WARNING

WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION

CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property

damage.

Important Information .................................................... 2

Important Safety Information ......................................... 4

General Information

Model Identification .................................................... 8

Serial Label Location ................................................. 8

Model Nomenclature .................................................. 9

Troubleshooting

Troubleshooting General Symptoms ......................... 10

Component Testing Information

Component Testing Information ................................. 21

Disassembly Procedures

Top Removal ............................................................. 26

Water Level Sensor .................................................. 26

Reactor Removal ...................................................... 27

EMI Filter ..................................................................27

Water Valve Removal ................................................28

Dispenser Removal ................................................... 28

Console Removal ......................................................29

Door Removal ........................................................... 29

Front Panel Removal ................................................. 31

Boot Removal ........................................................... 32

Heater Removal .........................................................32

Motor Removal .......................................................... 33

Drain Pump Removal .................................................35

Outer Tub/Spinner Removal ...................................... 36

Appendix A

Installation Instructions .............................................41

Appendix B

Use And Care ........................................................... 49

Important Safety Information

when required. Do not do it yourself unless you know how!

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

• Read all instructions before using the washer.

• Refer to the Grounding Instructions in the Installation Manual for the proper grounding of the washer.

• Do not wash articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

• Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.

• Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. Hydrogen gas is explosive. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

• Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.

• Before the washer is removed from service or discarded, remove the lid to the washing compartment.

• Do not reach into the washer if the wash tub is moving.

• Do not install or store the washer where it will be exposed to water and/or weather.

• Do not tamper with the controls.

• Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the User-Maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.

• To reduce the risk of an electric shock or fire, do not use an extension cord or an adapter to connect the washer to the electrical power source.

• Use your washer only for its intended purpose, washing clothes.

• Always disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

• Install the washer according to the Installation Instructions. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel

• To reduce the risk of fire, clothes which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.

• Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

• Keep your washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have your washer checked by a qualified service person.

• Replace worn power cords and/or loose plugs.

• Be sure water connections have a shut-off valve and that fill hose connections are tight. Close the shut-off valves at the end of each wash day.

• Loading lid must be closed any time the washer is in operational fill, tumble, or spin. Do not attempt to bypass the loading lid switch by permitting the washer to operate with the loading lid open.

• Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

• Always follow the fabric care instructions supplied by the garment manufacturer.

• Never operate the washer with any guards and/or panels removed.

• Do not operate the washer with missing or broken parts.

• Do not bypass any safety devices.

• Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The Warnings and Important Safety Instructions

appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.

Important Safety Information

To avoid personal injury or death from improper servicing, make sure you read and understand the descriptions and meaning of various safety symbols, words and labels used in this manual, before attempting any procedures described in the manual. Failure to understand and comply with safety information may result in severe personal injury or death.

General Information

This Service Manual describes the operation, disassembly, troubleshooting, and repair of the Compact washer. It is intended for use by authorized technicians who troubleshoot and repair these units.

NOTE: It is assumed that users of this manual are

familiar with the use of tools and equipment used to troubleshoot and repair electrical, and mechanical systems; and understand the terminology used to describe and discuss them.

About Ground Wires

In the event of an electrical short circuit, a ground wire reduces the risk of electric shock by providing an escape wire for the electric current. Standard accepted color coding for ground wires is green or green with a yellow stripe. Grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors.

To reduce the risk of fire, electric shock, serious injury or death, all wiring and grounding must conform with the latest edition of the National Electric Code, ANSI/ NFPA 70, or the Canadian Electrical Code, CSA C22.1, and such local regulations as might apply. It is the customer’s responsibility to have the wiring and fuses checked by a qualified electrician to make sure your home has adequate electrical power to operate the washer.

Related Publications

This is a base service manual, covering a range of similar models. It is intended to be used in conjunction with the Parts Manual and Technical Sheet covering the specific model being serviced.

Electrical Service Information

Proper Grounding and Polarization of 120 Volts Wall Outlets

For the safety of our customers and the Service Technician ALL appliances have a three–prong power cord and MUST be connected to a properly polarized AND grounded wall outlet. This information was written for those who do not understand grounding and polarization of a wall outlet. A 120 volt wall outlet must always be wired as shown below.

Ground

Neutral

V.A.C.

Neutral side

115±12

V.A.C.

To avoid risk of personal injury or death due to electrical shock:

• Observe all local codes and ordinances.

• Disconnect electrical power to unit before servicing.

• Ground appliance properly.

• Check with a qualified electrician if you are not sure this appliance is properly grounded.

• DO NOT ground to gas line.

• DO NOT ground to cold water pipe if pipe is interrupted by plastic, nonmetallic gaskets, or other insulating (nonconducting) materials.

• DO NOT modify plug on power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.

• DO NOT have a fuse in the neutral or ground circuit. A fuse in the neutral or ground circuit could result in an electrical shock.

• DO NOT use an extension cord with this appliance.

• DO NOT use an adapter plug with this appliance.

• DO NOT pinch power cord.

Round grounding

115±12

V.A.C.

prong

Important Safety Information

Explanation Polarization–This means that the larger slot must be

neutral and the small slot must be at line voltage. Mispolarized–The outlet is incorrectly wired so that the larger slot is at line voltage and the smaller slot is neutral. Grounded–This means the round hole connection is connected to earth ground through a connection to the main power panel. Ungrounded–The round hole connection is not complete to earth ground and/or the main power panel.

Grounding Instructions

• To avoid the risk of electrical shock or death, do not alter the plug.

• Do not remove grounding prong when installing grounded appliance in a home that does not have three wire grounding receptacle. Under no condition is grounding prong to be cut off or removed. It is the personal responsibility of the consumer to contact a qualified electrician and have properly grounded three prong wall receptacle installed in accordance with appropriate electrical codes.

• To avoid the risk of electrical shock or death, this equipment must be grounded.

This equipment MUST be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This unit is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded. Consult a qualified electrician or technician if grounding instructions are not completely understood, or if doubt exists as to whether the equipment is properly grounded. Do not use an extension cord. If the product power cord is too short, have a qualified electrician install a three-slot receptacle. This unit should be plugged into a separate 60 hertz circuit with the electrical rating as shown in the appropriate drawing. Models operate with a supply voltage of 120 Volts.

Important Safety Information

General Information

Model Identification

Complete registration card and promptly return. If registration card is missing:

• For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com

• For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com.

When contacting provide product information located on rating label. Record the following: Model Number: ___________________ Manufacturing Number: ___________________ Serial or S/N Number: ___________________ Date of purchase: ___________________ Dealer’s name and address: ___________________

Service

Keep a copy of sales receipt for future reference or in case warranty service is required. To locate an authorized technician:

• For Maytag call 1-800-462-9824 or visit the Web Site at www.maytag.com.

• For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com.

Warranty service must be performed by an authorized technician. We also recommend contacting an authorized technician, if service is required after warranty expires.

Parts and Accessories

Purchase replacement parts and accessories over the phone. To order accessories for your product call:

• For Maytag product call 1-800-462-9824 or visit the Web Site at www.maytag.com.

• For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com.

Extended Service Plan

We offer long-term service protection for this new washer.

Serial Label is locatedon the back of the unit and the front behind the door.

• Dependability PlusTM Extended Service Plan is specially designed to supplement Maytag’s strong warranty. This plan covers parts, labor, and travel charges. Call 1-800-925-2020 for information.

General Information

Washer Nomenclature

M A H 9 7 0 0 A Y W

Brand

M= Maytag

Product Type

AH= Automatic

Horizontal

Feature Content

9700 Feature Package

W 120V-60hz Y 240V-60hz Z Canada 240V-60hz

Y 220-240 V / 50-60 Hz

This identifies which version of production the unit is.

W White M Platinum

Listing

Marketing Code

Color

Trouble Shooting and Diagnostic Guide is located behind the unit taped to the back.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Place washer into Service Mode and check for diagnostic codes. See Technical Data Sheet taped to rear panel.

Will Not Start

• Plug cord into live electrical outlet. Check for proper voltage.

• Check fuse or reset circuit breaker.

• Close door and push the control knob to start

the clothes washer.

• Check the machine control board terminal connections CN5, CN6 for good connections.

• Push the control knob to start the clothes washer.

• Check to see if the washer is in a pause or soak period in the cycle. Wait briefly for machine to start.

•

Check water supply is working.

• Check water valve electrical connections are good.

• Check for restricted drain system.

•

Check the line filter connection terminals for good connections.

•

Replace console control board if necessary

Leaking

No Tumble

• Check dispenser hose to outer tub for obstructions or restrictions.

• Make sure inlet hose connections are not leaking. Check for rubber gasket damage due to over-tightening of faucet couplers.

• Check standpipe for leak. Wrap a dry rag around the standpipe opening. If rag becomes wet, leak is fault of home plumbing. Be sure the standpipe is capable of accepting the incoming flow of water from the washer.

• Make sure end of drain hose is correctly inserted and secured to drain standpipe.

•

Check internal hose connections (fill, drain systems, dispenser hoses & clamps).

• Check rubber boot. Remove, reposition and reinstall, if necessary.

• Check for possible kinked dispenser to outer tub hose. Hot water pressurization may force door open.

• Start normal cycle with an empty machine and allow a fill to check tumble.

•

Perform Board Output Test, or Quick Spin Test (Before test, make sure that the tumbler is empty.)

• Check for loose connections at Machine Control Board, Pressure Switch, Motor, Tach Harness and Motor Control. (Refer to the component testing procedure)

• Check motor windings resistance. CN9 pins 1 &3 = 11.6ohms ±7%, Pins 1 & 2 = 11.6ohms ±7%, Pins 2 & 3 = 11.6 ohms ±7%

• Check belt.

• Faulty Main Control Board.

• Faulty motor.

Will Not Spin

• Check to make sure the door is fully closed.

• Check for water left inside the washer. If

• Perform

• Check for loose connections at Machine

• Check belt.

• Check motor windings resistance.

No Water Fill

• Test water fill. Perform Board Output Test.

• Check to make sure water supply is turned on

•

• Check for kinks in inlet hoses.

• Check for clogged inlet screens.

•

• Check for low water pressure. May be

• Check for frozen pipes and hoses.

• Check resistance of Water Valve coils.

• Check for loose connections at the Pressure

Tub Full of Suds

•

• Check for loose wire connections at Control

•

• Use high efficiency or low sudsing detergent

• Reduce detergent amount for that specific

present, see

Test. (Before test, make sure that the tumbler is empty.) If it doesn’t tumble after the test above, check unbalanced load scenario, Main Control Board, and motor.

Control Board, Pressure Switch, Motor, Tach Harness and Motor Control.

CN9 pins 1 &3 = 11.6ohms ±7%, Pins 1 & 2 = 11.6ohms ±7%, Pins 2 & 3 = 11.6 ohms ±7%

fully. Check electrical circuit and connections at the Water Valve, and Pressure Switch.

Visually check hot, cold, bleach and softener separately for fill.

dependent on pressure entering home. Variations may occur due to usage in the home at the time machine is used.

(Normal 1.18Kohms; Check resistance of water valve coils. Check Pin #1 of CN5 and Pin # 1,2,3,4 of CN10.

Switch or on the Machine Control Board, CN3. (Refer to the component Testing procedure).

Check for restricted drain system. See

Not Drain

Board and pump. Perform Board Output Test.

specially formulated for front load washers.

load size and soil level. Towel loads have a minimal amount of soil present and typically

Will Not Drain

Board Output Test

Will Not Spin.

and

Quick Spin

Will

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

create more suds.

• Check to see if belt is off motor and pulley.

• Run the clothes washer through another

complete cycle using the coldest water, tablespoon of salt and no detergent.

Wet Clothes

•

• See Will Not Spin.

•

Will Not Lock

•

• Check electrical connections at lock switch

Will Not Unlock

• Push door closed to make sure nothing from

•

• Drain manually by removing drain hose

• Display shows LO. Press power Off Key to

• Place washer into Service Mode and check

• Check electrical connections at lock switch

Very small clothes loads can cause unbalanced loads. Add additional towels. Excessive suds may have been present, due to not using High-Efficiency detergent. Reduce amount of detergent usage.

Low Spin Speed or Drain Only was selected.

Door not all the way closed or not properly aligned. Possible laundry load is too large to close door. Place washer into Service Mode and check for diagnostic codes 4,18 & 22. Perform Board Output Test. Check door lock system. Check the output voltage of Door Lock Coil. If normal, change door Lock switch, If not normal, change Main Control Board. (Refer to the Component Testing procedure.)

assembly and machine control board (CN5 and CN9). (Refer to the Component Testing procedure.).

inside is pressing against it, which may keep it from unlocking. Door locked from water level too high. Opening door will result in water draining from door opening. Check for water remaining in the drum. Check the temperature inside the drum is higher than 50°C/122°F. If water is present inside drum, refer to “Will not drain”, If there is no problem with temperature, check wiring of Main Control Board and Door Lock Switch.

clamp.

turn off the washer and unplug and reconnect washer. Press any key to turn on the washer. if LO is displayed, Main Control Board and Door Lock Switch should be checked.

for diagnostic codes 4,18 & 22..

assembl (Refer to the component Testing procedure.)

• Perform lock system for loose connections.

• Perform lock s Lock Coil If 120V present change door Lock switch , If not present, change Main Control Board. (Refer to the component Testing procedure.)

Will Not Drain

• Check for restricted drain system.

• In cold climates check for frozen drain hose.

• Check for 120 VAC at the pump when a spin

cycle is selected.

• Check pump motor winding resistance. (14.2 ±7% ohm s)

• Check that the machine control correctly senses the water level in the washer. See

Board Input Test

• Go to Out Test.

• Check the Machine Control Board connections at CN10 (Pin 6) for the pump. Should see 110-120VAC.(Refer to the component testing procedure). Check tub to pump hose for twist in hose.

•

Wrong Water Temperature

Check that both faucets are turned on fully.

•

• Make sure water heater is set to deliver a

minimum of 120°F (49°C) hot water at the tap. Also check water heater capacity and recovery rate. If the water heater is located a long distance

•

from washer, the water line may need to be purged prior to starting wash cycle.

• Too Hot/Too Cold: This washer uses a reduced amount of water, while the control board meters the incoming flow to regulate the actual temperature of the water in the tub. This may appear to be significantly warmer/cooler than expected.

• Make sure the temperature selection is correct.

• Disconnect inlet hoses from the Water Valve and clean the valve screens of any debris.

and Machine Control Board (CN10).

Board Output Test

stem. Check the output voltage of Door

Board Output Test

. Check door

and perform Pump

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Noisy and/or Vibration/Walking

• Check if the washer was properly leveled and the locking nuts are securely tightened up against the base frame of the washer.

•

Check and determine all four of the shipping bolts and spacers have been fully removed from the rear panel of the washer.

•

Check for proper load size and distribution. If clothes load is too small, add a few towels to balance the clothes load better.

•

Check the tightness of the rear pulley bolt. Tighten if necessary.

•

Clean floor and bottom side of washer feet. Check clearance. Refer to the back of machine and Installation Instruction.

LED

Display

Rubber Feet Leaving Marks on Floor

•

Use a pencil eraser to remove mark.

•

Walk washer into location, do not drag.

Additive Cups Full of Water

•

Small amount of water in bottom of additive cups is normal.

•

Remove and wash Dispenser Tray, removable Cup, and Rinse Cap.

•

Level washer.

Buttons do not Respond

•

Option and Function buttons respond differently according to each cycle.

•

Child Lock feature has been selected. To disable feature press and hold

Temp

beep is heard.

•

When display shows "

Off

button will function. Press

make new cycle selections.

Consumer Information Codes

If the consumer observes codes on display, see table below.

LED

Display

Spin Speed

and

Description Generates

The water level fails to drop below the Low Water level reset within 15 minutes, before a spin begins.

simultaneously until a

End

Wash/Rinse

", only the

Power Off

Power

and

Diagnostic

code

Description Generates

Diagnostic

code

Door failed to unlock after 3 attempts.

Continuous fill of 12minutes. Total fill of 14minutes.

Door failed to lock after3 attempts.

Water sensor level fault.

A fault is detected in the water level sensor. Data (frequency) shows the water level is at or above the overflow level.

Detected a key pressed more than 30seconds, the key will be assumed to be stuck.

Never exceeded 400rpm due to an unbalanced load.

The door has not been opened after two complete wash cycles. Door switch was not seen open since the last two final spins.

Open door lock switch with motor running.

Door switch is read as open and the door locked switch is read as locked.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

LED

Display

Service Mode

Service Mode enables service personnel to verify the operation of the washing machine and diagnose problems. Service Mode can be entered in the middle of any wash cycle without interrupting the cycle. While in Service Mode, the technician can cancel the current cycle, set a continuous running mode, start a variety of special service tests and view diagnostic displays.

Enter / Exit Service Mode

To enter Service Mode press the

Description Generates

Diagnostic

code

Motor tach signal exists without motor running.

Abnormal high/low temp or ohm resistance seen.

Machine control is attempting to drive the motor but is not seeing any tach response. Visual check shows motor is not moving. (Locked, Hall Sensor fault)

System Relay failure.

Heater Relay failure.

Over Current is detected. Motor won't turn.

Voltage for motor control bus is over specified limit.

Voltage for motor control bus is under specified limit.

Chime

and

Extra

Rinse

keys for three seconds or until the control

beeps.

NOTE:

The motor speed will be displayed when started (motor not running display will be 0). The present state of the machine will not be changed (i.e., the current cycle in progress will not be interrupted and only the display will change). All LED’s will be turned off except the “Door Lock” LED. It will continue to display the condition of the door lock.

To exit:

1) Press Chime and Extra Rinse keys for 3 seconds

2) press Off, or

3) unplug the machine. Pressing the Rotary Selector

The following table summarizes special tests and features available in Service Mode, along with methods of activation and cancellation.

Access Service Tests and Diagnostic Features while in Service Mode.

Test or Display

Quick Spin

Hold Quick

The washer must be on before Service Mode

can be entered.

again, or

knob while running a test will pause the individual test, while remaining in Service Mode.

Test

Spin Step

(holds predefined RPM)

Fast

TimeDown / Advance to Next Step

Quick Service Cycle

Press LED to

Start

Delay

Press

Start Rinse&Spin

Press

Selector

(during test)

Press

Temperature

to start test. Press

Temperature

during cycle to advance.

Press

Temperature

and

Rotary

Soil Level

Press LED to

Cancel

Press

start Rinse&Spin

Press Service Mode)

Press

Selector

(cancels hold & resumes next step)

Press Off

Press exits Service Mode)

Delay

and

Off

(exits

Rotary

Power

Off

(also

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Test or Display

Press LED to

Start

Hold Quick Service Cycle Step

LED/Switch

Test

Board

System Check

Diagnostic Code Display (Initial)

All Diagnostic Codes

Cycle Count No. for Diagnostic Code

Clear All Diagnostic Codes

Input

Test

Board Output Test /

Press

Rinse&Spin

Spin Only

and together

Press Delay for 3 seconds (then individual buttons to test) Rotate Cycle Selector clockwise, the LED’s around it will be toggled. Rotate counterclockwis e, the7segment LED’s toggle. Press Rotary Cycle Selector, all of the LED’s around the Rotary Cycle Selector will be toggled.

Spin

Press

Only

Spin

Press

Speed

Rinse&

Press Spin – displays “d”

Rotate

Selector

direction

Press and hold

Rotary Selector

diagnostic code is displayed

Press and Chime together while displaying diagnostic codes

Cycle

either

, while

Delay

Press LED to

Press

Rinse&Spin

and to resume

Press Off twice after starting test

Press

Only

Press

Rinse&Spin

again

N/A

Release

Selector

(returns to diagnostic code display)

Cancel

Spin Only

Spin

Off

Rotary

Test or Display

Press LED to

Start

Soil

Display Software Version

Cycle Count

Quick Spin Test

follows:

•

Hold Quick Spin Step If the Rotary Selector key is pressed during the Quick Spin test, the machine will hold at the next highest index speed for up to 10 minutes. At the end of 10 minutes, the machine will resume and finish the Quick Spin test. To cancel the Hold and allow the Spin Test to continue, press the

Rinse&Spin

Fast Time Down Test

While any test or cycle is running in Service Mode, pressing the Temperature key will advance the program to the next cycle stage.

Cycle stages are located at key locations in the machine operation. As the program is advanced it will index as follows: The end of each fill (the same as the beginning of a tumble session for Wash, or Rinse); at the beginning of a drain session; at the beginning of a spin session (at this position, check the water level, if over reset level, drain first before entering the spin function); at the beginning of a fill session; at the beginning of

Press Level. Press 2 times for displays with only 2 character positions.

Chime

Press

While in Service Mode, press Delay and

Rinse&Spin

Test. Quick Spin test steps are as

Start spinning and after reaching a maximum spin speed. stay at maximum spin speed for 2 minutes and stop Quick Spin Test.

keys to start a Quick Spin

keys.

Press LED to

Cancel

Soil

Press

Level a 3

Delay

time

and

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Bleach fill; at the beginning of Fabric Softener fill; and every 3 minutes during the tumble sessions (Wash, and Rinses).

Quick Service Cycle

This will be a quick check of all systems. If display shows od then open and close door. Pressing Spin Speed will advance to the next cycle. The following steps are performed: Display shows “SC”.

1. Hot water for 5 seconds and then turn off.

2. Cold water for 5 seconds and then turn off.

3. Bleach valve for 5 seconds and then turn off.

4. Dispenser softener using cold water and

5. Turn on Cold valves until the control detects

6. Drain and spin to maximum speed. Machine

7. Display a “PA” (Passed) continuously for 5

The “SC” in the display will blink as an indication of failure, and continue blinking until the quick service cycle test has reached the end. Any diagnostic code logged during this test will result in failure of the test, but will not necessarily stop the test. During the Quick Service Cycle, pressing the Spin Speed key will advance to the next step. Pressing the and Spin Only keys will suspend the machine at the current step for up to 10 minutes or until Delay Start and Chime are pressed again. All LED’s should flash on and off while the system is suspended or on hold.

While in Service Mode, pressing the Temperature and Soil Level key for 3seconds will start a Quick Service Cycle.

bleach water for 5 seconds and then turn off.

proper water level. During this time, tumble at 45 rpm for 5seconds in a clockwise direction, pause for 2seconds, tumble at 45 rpm for 5 seconds in a counterclockwise direction, pause for 2 seconds. Continue pattern until the water level is detected. Minimum time for this segment to be 5 seconds. After water height is achieved, continue tumble pattern for another 14 seconds. If the washer is equipped, turn on heater for first 5 seconds of this tumble pattern. Advance the washer to next step if water is not connected to machine.

will achieve maximum speed using the safest, fastest method.

seconds I no diagnostic codes were logged during the test. Washer will return to the normal Service Mode at the end of the 10 second period.

Rinse&Spin

LED/Switch Test

While in Service Mode, press the Delay key to start a LED/Switch check. All the LED’s can be toggled or slewed by pressing the key associated with the LED or set of LED’s. All keys (including the OFF button) must be pressed within 5 minutes for this test to pass. “PA” will be displayed for five (5) seconds once all keys have been pressed and the test is completed. Following 20seconds of inactivity at any point, this test will exit without any display. The Power Off switch pad must be pressed twice within 30 seconds to cancel this test.

Switch Action

Delay Start Press once Chime Press 3 times Extra Rinse Press once Soil Level Press 4 times Spin Speed Press 5 times Temperature Press 5 times Rinse&Spin Press once Spin Only Press once Prewash Press once Extended Spin Press once Selector Knob Rotate 1 full revolution clockwise Selector Knob 1 position counterclockwise Start Pause Press once Selector Knob Press once Power Off Press once

Board Input Test

When the “Rotary Cycle Selector” is set to

•

“Super Wash” and the “Rotary Cycle Selector” is pressed, the door position will be

displayed: “OP” if open, “CL” if closed.

• When the “Rotary Cycle Selector” is set to “Normal” and the “Rotary Cycle Selector” is pressed, the Lock position will be displayed: “UL” if unlocked, “LO” if locked.

• When the “Rotary Cycle Selector” is set to “Whites ”and the “Rotary Cycle Selector” is pressed, the High water level will be

displayed: “

While in Service Mode, pressing the Spin Only key will begin the Board Input Test. This test turns on a specified output after a key press. Pressing the Spin Only key again cancels the test.(Display shows in).While in Service Mode follow chart to check respective function.

–

0” if below level, “–1” if above

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

• level. The High water level is defined as the over flow water level. When the “Rotary Cycle Selector” is set to

•

Wrinkle Control

“

Selector

will be displayed: “-0” if below level, “-1” if above level. The Medium water level is defined as the minimum water level needed to turn the heater on. When the “Rotary Cycle Selector” is set to

•

“Colors” and the “Rotary Cycle Selector” is pressed, the Low water level will be displayed: “_0” if below level, “_1” if above level. The Low water level is defined as the reset water level.

• When the “Rotary Cycle Selector” is set to

Hand Wash

“

Selector

unbalance will be displayed: “UC” if balanced, “UO” if unbalanced. “U0” will be displayed during the time when the machine is correcting for the unbalance; e.g. slowing down to redistribute the load or to get to a lower spin speed. Once the situation has been corrected (i.e. the load has begun tumbling or the lower speed has resulted in an acceptable amount of balance); “UC” will once again be displayed.

• When the “ water temperature will be displayed in Degrees F.

• When the “Rotary Cycle Selector” is set to “Delicates” and the “ is pressed, the water temperature will be displayed in degrees C (Celsius).

While in Service Mode follow chart to check respective function.

Selection Function Display

Rotary cycle selector set to Super Wash. Press Rotary Selector Knob. Rotary cycle selector set to Normal. Press Rotary Selector Knob. Rotary cycle selector set to Whites. Press Rotary Selector Knob. Rotary cycle selector set to Wrinkle Control. Press Rotary Selector Knob.

” is pressed, the Medium water level

” is pressed, the level of Tub

” and the “

Delay

” switch pad is pressed, the

Rotary Cycle Selector

Door position

Lock state

High water level

Medium water level

Rotary Cycle

“OP” or “CL”

“UL” or “LO”

–

“

” if below

level. “ above level.

“—0”

if below level. “—1” if above level.

–

1” if

”

Selection Function Display

Rotary cycle selector set to Colors. Press Rotary Selector Knob. Rotary cycle selector set to Hand Wash. Press Rotary Selector Knob. Press Delay switch pad. Rotary cycle selector set to Delicates. Press Rotary Selector Knob.

Board Output Test

While in Service Mode, pressing the

Speed

Test. This test turns on a specified output after a key press. Pressing the

Speed

one output can be “on” at any time. All outputs will be turned off after five (5) minutes of inactivity. While in Service Mode follow to check respective function.

• When the “Rotary Cycle Selector” is set to

Super Wash

“ Selector” button is pressed, the Main relay will be toggled (either from “on” to “off” or from“ off” to “on”). When the “Rotary Cycle Selector” is set to

•

Normal

“ button is pressed, the hot water valve will be turned on. This output will remain on until the

Rotary Cycle Selector

“ again to turn off the output. The control will not allow the machine to fill past the High water level.

• When the “Rotary Cycle Selector” is set to

Wrinkle Control

“

Selector

valve will be turned on. This output will remain on until the “ is.

Low water level

Tub balance

Water temperature Water temperature

key will begin the Board Output

key again cancels the test. Only

” and the “

” button is pressed, the cold water

Rotary Cycle Selector

” and the “

Rotary Cycle Selector

“_0” if below level. “_1” if above level.

“UC” Balanced “UO” Unbalanced

Degrees F

Degrees C

Spin

Rotary Cycle

” button is pressed

Rotary Cycle

” button

”

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

pressed again to turn off the output. The control will not allow the machine to fill past the High water level.

• When the “Rotary Cycle Selector” is set to “Delicates” and the “Rotary Cycle Selector” button is pressed, the bleach valve will be turned on. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output. The control will not allow the machine to fill past the High water level.

• When the “Rotary Cycle Selector” is set to “Hand Wash” and the “Rotary Cycle Selector” button is pressed, the pre wash valve will be turned on. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output. The control will not allow the machine to fill past the High water level.

• When the “Rotary Cycle Selector” is set to “Quick Wash” and the “Rotary Cycle Selector” button is pressed, the drain pump will be turned on. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output.

• Pressing the “Delay” switch pad will turn on the motor and the “Delay” LED. This output and the LED will remain on until the “Delay” switch pad is pressed again to turn off the output. When activated, the machine will tumble for 5 seconds in the CW direction, pause for 2 seconds, tumble in the CCW direction for 5 seconds, pause for 2 seconds; repeating this pattern until “ Delay” button is pressed again to turn off the tumbling. Note that all tumble speeds are assumed to be 45 rpm.

• Pressing the “Chime” switch pad will unlock the door and turn on the all the LED’s above the “Chime” button. This output will attempt to unlock one time, if safe to do so.

• Pressing the “Temperature” switch pad will lock the door and all the Temperature LED’s will turn ON. Pressing the “Chime” button will unlock the door and the all the Chime LED’s will turn ON.

• When the “Rotary Cycle Selector” is set to “Colors” and the “Rotary Cycle Selector” is pressed, the bleach valve and the cold water valve will be turned on to check the fabric softener fill. This output will remain on until the “Rotary Cycle Selector” button is pressed again to turn off the output. The control will not allow the machine to fill past the High water level.

• When the “Rinse & Spin” keypad is pressed, the Heater will be turned on if the water level is above the Heater Safety Level. If the water level is below the Heater Safety Level, a warning beep will be given and the heater will not be turned on. The Heater output will remain on until the “Rinse & Spin” keypad is pressed again to turn off the output.

Selection Component Function

Rotary cycle selector set to Super Wash. Press Rotary

Main Relay

Selector Knob. Rotary cycle selector set to Normal. Press Rotary Selector

Hot Water

Valve Knob. Rotary cycle selector set to Wrinkle Control. Press Rotary Selector

Cold Water

Valve

Knob. Rotary cycle selector set to Delicates. Press Rotary

Bleach Valve

Selector Knob. Rotary cycle selector set to Hand Wash. Press Rotary

Pre Wash

Valve Selector Knob. Rotary cycle selector set to Quick Wash. Press Rotary

Drain Pump

Selector Knob. Press Delay switch pad Motor

On to Off or

Off to On

press valve

press

on. 2 valve off.

press valve

press

on. 2 valve off.

press valve

press

on. 2 valve off.

press valve

press

on. 2 valve off.

press Drain

1 Pump on. 2 press Drain Pump off. 1st press Motor

press

on. 2

Motor off. Press Chime switch pad Press Temperature switch pad

Door Lock

1 Attempt to

unlock

Lock Door

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Selection Component Function

Rotary cycle selector set to Colors. Press Rotary Selector Knob. Press Rinse & Spin switch pad

key and rotating the cycle select knob. The display will show a “d”. Rotating the Cycle Selector knob in either direction will cycle through the list of codes one code at a time with no wrap. Once an initial direction is selected by the user (either Clockwise or Counterclockwise), subsequent movements of the knob in the same direction will show older codes. If the user changes direction and turns the knob in the opposite direction, the more recent code will be displayed. If rotation is continued to the limits of the list, the display will remain at the top or the end of the list. A pair of dashes “- -” will be displayed at the end of the list of codes, when the control reaches the top, it will again show “d”. A code generated during the current cycle will be displayed with the Spin Indicator LED turned “ON”. If no cycle is currently running, a code generated during the previous cycle will be displayed with the Spin Indicator LED turned “ON”. Access Other Features While a diagnostic code is displayed, if the Rotary Selector is pressed and held, the machine will display the number of cycles since the diagnostic code occurred. To clear the diagnostic list press the Delay and Chime keys for 3 seconds while viewing the list.

A code generated during the current cycle will be displayed with the Spin Indicator LED turned “ON”. If no cycle is currently running, a code generated during the previous cycle will be displayed with the Spin Indicator LED turned “ON”.

Cycle Count Since A Diagnostic Code Occured/Clearing Diagnostic Codes

While a diagnostic code is displayed, if the

Selector

the number of cycles since the diagnostic code occurred. To clear the diagnostic list press the and

is pressed and held, the machine will display

Chime

keys for 3 seconds while viewing the list.

Bleach Valve

and Cold Water

Valve

Heater

Display Diagnostic Codes

The diagnostic code display can be toggled on and off from Service Mode by pressing the

press Fabric Softener fill.

press

2 valves off

press heater on. 2 press heater off.

Rinse&Spin

Rotary

Delay

Diagnostic Codes

Diag.

Code

Description Trigger Action to be

taken

The water

level fails to

drop below

the Low

1 No Drain

The door

3 No Fill

5-7 Not Used

9 Not Used

fails to unlock

The door

fails to lock

Water level

sensor fault.

Unbalance

detected during final spin, which

prevented

the spinner

from

exceeding

400 rpm

Water level reset within

15 minutes,

before a spin

begins.

Door failed to

unlock after

3attempts

Continuous fill

of 12 minutes. Total fill of 14minutes.

Door failed to

lock after 3

attempts

Input signal

from water

level Sensor

is out of

range,

Washer will

beep and

pause the

wash cycle.

Never

exceeded

400rpm due

to an

unbalance

load.

Displays "nd" Go to "Will Not Drain" Troubleshooting Section

Displays "LO" Go to "Will Not Unlock" Troubleshooting Section

Displays "nF" Go to "No Water Fill" Troubleshooting Section

Displays "FL" Go to "Will not lock" Troubleshooting Section.

Displays "LE"

Go to “No water fill

Troubleshooting”.

LED – Will display “dc” Go to "Wet Clothes "Troubleshooting Section"

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Diag.

iagnostic Codes

Diag. Code

12-14 Not Used

Description Trigger Action to be

Water level in

the machine is believed to be above the

overflow level.

When this

Water

sensor level

fault.

overflow level.

Will not

15 Stuck Key

remember

machine

settings

pressed more

Door switch

was not

seen open

since the last

three final

spins

condition is

detected, the

machine will automatically

begin

pumping

water out of

the machine

until it falls

below the

Difficulty in

reading

memory

A key is

sensed to be

than 30

seconds, the

key will be

assumed to

be stuck

The door has

not been

opened after

two complete

wash cycles.

Door switch

was not seen

open since

the last two

final spins

First check to see that water valve is not stuck. If water valve is OK, check water level sensor

Go to "Clear diagnostic codes" Disconnect and reconnect the washer power cord at power supply outlet. If condition still exists, replace machine control board.

Display "E2". Go to

"Membrane Pad

keypad to control

Will display "od" If

door open sensing,

taken

" Check

Check

connection of

board. Replace

console if

necessary.

will cleared.

Code

19-21 Not Used

23-24 Not Used

26-28 Not Used

30-33 Not Used

Description Trigger Action to be

Check for loose wire connections Clear the dia

Detected door lock

switch open

during cycle

when not

expected.

Door switch

detected open during cycle (when

not paused).

Motor tach

signal exists

without

motor

running.

Sump

thermistor

failure

(Optional)

Open door

lock switch

with motor

running.

Door switch is

detected open

and the door

locked switch

is read as

locked.

Tach signal

exists without

torque

command or

when not expected

(Abnormal

condition

only).

Abnormal

h/low temp

or ohm

resistance

seen

code and recheck; if reoccurs, perform Diagnostic Motor/Machine Control Board test Check for faulty motor relay on the machine control board.

Go to "Door Lock

Displays " tE".

- Loose or pinched wires

- Bad sump thermistor

taken

nostic

Test"

Troubleshooting

Section

Displays " bE".

Replace Motor Control Board.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Diag.

Code

Description Trigger Action to be

taken

Machine

control is

attempting to

Motor Drive

35 Not Used

failure

(Locked, Hall

sensor fault)

System

Relay failure

Heater relay

failure.

Motor failure

(Over

current)

drive the

motor but is

not seeing

any tach

response. Visual check shows motor

is not moving.

Machine

control does not see relay open when it

should.

Heater Relay Check signal

not sensed.

Over Current

is detected. Motor won't

turn.

Display “ Evaluate wire harness for loose or unhooked connections. Replace machine control board if deemed necessary.

Display " Replace machine control board.

Replace Machine

motor windings, the

wiring connections,

or Control Board.

”

Display "

Control Board.

Displays

".Check the

speed sensor,

Diag. Code

40-49 Not Used

Exit Service Mode

To e x it :

Description Trigger Action to be

taken

Voltage for

motor control

bus is over

specified limit

Voltage for

motor control

specified limit

1) Press

2) Press Off, or

3) Unplug the machine. After five (5) minutes of

Chime

3seconds again, or

inactivity (user key presses) in Service Mode, the machine will exit the Service Mode and resume normal operations. Pressing the key will completely exit Service Mode. If a cycle is running, cancel the cycle. Pressing

Rotary Selector

the test will pause the individual test, while remaining in Service Mode. A power loss during Service Mode will cancel this mode.

Voltage for

motor control

bus is over

limit

Voltage for

motor control

bus is under

specified limit

and

Extra Rinse

knob while running a

Display

".Replace motor

control board.

Display

".Replace Motor

Control Board.

keys for

Off

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