Mayser SG-EFS 1X4 ZK2-1 User Manual

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Mayser SG-EFS 1X4 ZK2-1 User Manual

Polymer Electric

Operating Instructions

Control Unit SG-EFS 1X4 ZK2/1

Version 3

1000841

SG-EFS 104 ZK2/1

24 V=/~

GmbH & Co. KG

1001272

SG-EFS 114 ZK2/1

115 V~

Polymer Electric

1000842

SG-EFS 134 ZK2/1

230 V~

Örlinger Straße 1–3

 

 

 

89073 Ulm

 

 

 

GERMANY

 

 

 

Tel.: +49 731 2061-0

 

 

 

Fax: +49 731 2061-222

 

 

 

E-Mail: info.ulm@mayser.de

Original instructions

 

Internet: www.mayser.com

 

Polymer Electric

Contents

 

About these operating instructions..........................................................................................................................

3

Intended use...............................................................................................................................................................

4

Safety instructions.....................................................................................................................................................

4

Parts supplied............................................................................................................................................................

5

Transport and storage...............................................................................................................................................

6

Packaging and transport....................................................................................................................................

6

Storage..............................................................................................................................................................

6

Product overview.......................................................................................................................................................

6

Connections.......................................................................................................................................................

6

LEDs information...............................................................................................................................................

6

Operation, installation and commissioning.............................................................................................................

7

Operation...........................................................................................................................................................

7

Installation..........................................................................................................................................................

7

Automatic reset........................................................................................................................................

8

Manual reset............................................................................................................................................

9

Commissioning..................................................................................................................................................

9

Test function: automatic reset..................................................................................................................

9

Test function: manual reset....................................................................................................................

10

Recommissioning.............................................................................................................................................

10

Automatic reset......................................................................................................................................

10

Manual reset..........................................................................................................................................

10

Recommissioning.............................................................................................................................................

11

Contacts continued in two-channel mode..............................................................................................

11

Contact duplication for automatic reset..................................................................................................

11

Contact duplication for manual reset.....................................................................................................

11

Maintenance and cleaning......................................................................................................................................

12

Maintenance....................................................................................................................................................

12

Cleaning...........................................................................................................................................................

12

Troubleshooting and remedies...............................................................................................................................

13

Replacement parts...........................................................................................................................................

13

Disposal....................................................................................................................................................................

13

Conformity................................................................................................................................................................

14

EC Design Test................................................................................................................................................

14

UL certification.........................................................................................................................................................

14

Technical Data..........................................................................................................................................................

14

Copyright

The reproduction, distribution and utilization of this document as well as the communication of its contents without express authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

© Mayser Ulm 2012

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Operating Instructions SG-EFS 1X4 ZK2/1

010612 v3.2

Polymer Electric

About these operating instructions

These operating instructions are part of the product.

Mayser Polymer Electric accepts no responsibility or warranty claims for damage and consequential damage due to failure to observe the operating instructions.

 

ÄÄ Read operating instructions carefully before use.

 

ÄÄ Keep operating instructions for the complete service life of the product.

 

ÄÄ Pass operating instructions on to every subsequent owner or user of the

 

product.

 

 

ÄÄ Add any supplement received from the manufacturer to the operating instruc-

 

tions.

 

Validity

These operating instructions are only valid for the products specified on the title

 

page.

 

Target group

The target group of these operating instructions are operators and trained special-

 

ist personnel who are familiar with installation and commissioning.

Other applicable

ÄÄ In addition to the operating instructions, observe the following documents:

documents

-- Drawing of the sensor system (optional)

 

-- Wiring diagram (optional)

 

-- Installation instructions of the sensors used

 

 

 

Symbols used

Symbol

Meaning

 

 

 

 

ÄÄ ...

Action with one step or with more than one step where

 

 

the order is not relevant.

 

 

 

 

1. ...

Action with more than one step where the order is rel-

 

2. ...

evant.

 

 

 

3. ...

 

 

 

 

 

• ...

Bullets first level

 

-- ...

Bullets second level

 

 

 

 

(see Assembly)

Cross-reference

 

 

 

010612 v3.2

Operating Instructions SG-EFS 1X4 ZK2/1

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Polymer Electric

 

 

 

 

 

 

Danger symbols and

Symbol

Meaning

information

 

 

DANGEr

Immediate danger leading to death or serious injury.

 

CAUTION Possible danger which may lead to slight injury or damage to property.

Information on easier and safer working practices.

Intended use

The Control Unit is designed for signal processing of a pressure-sensitive protective device (PSPD). It evaluates the output signals of sensors with monitoring resistor 1k2. The integrated output signal switching device (OSSD) transmits the evaluated safety signals directly to the downstream machine controls.

The Control Unit complies with ISO 13849-1:2006 Category 3 PL e. So that the safety classification is retained, the forwarding control must be of the same or a higher category.

Safety instructions

ÄÄ Do not open the Control Unit

Never open, tamper with or alter the Control Unit.

ÄÄ Check supply voltage

Check supply voltage. It must correspond with the connecting voltage US on the type plate.

ÄÄ Observe protection class

Only use the Control Unit in rooms with a minimum degree of protection of IP54 (e.g. switch cabinet).

ÄÄ Maintain distance

When installing in the switch cabinet, ensure sufficient distance from heat sources (at least 2 cm).

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Operating Instructions SG-EFS 1X4 ZK2/1

010612 v3.2

Polymer Electric

ÄÄ Observe pin assignment

Observe pin assignment when connecting the supply voltage.

ÄÄ Protect relay contacts

Risk of welding: Protect the relay contacts externally.

ÄÄ Fit spark absorbers

When connecting inductive loads, fit spark absorbers (RC modules) to the consumer.

ÄÄ Do not cross link Control Unit

Do not cross link the Control Unit with other Control Units. Terminals Y1, Y2 as well as 5, 6 and 7, 8 are not voltage free.

ÄÄ Do not overload Control Unit

Ensure that the specified switching current is not exceeded.

ÄÄ Continue redundancy

Make sure you wire the unit directly in the control circuit or that the downstream control is also in dual channel mode.

ÄÄ In the event of a fault, put out of operation

In the event of malfunctions and visible damage, put the Control Unit out of operation.

ÄÄ Do not use in ATEX zones

Do not use the Control Unit in potentially explosive environments (ATEX). The Control Unit is not authorised for use in these zones.

Parts supplied

1× Control Unit

Enclosure with electronics module and plug-in connectors.

1× Operating Instructions 1× Declaration of Conformity

Check the scope of supply for completeness and the perfect condition of the product immediately after receipt.

010612 v3.2

Operating Instructions SG-EFS 1X4 ZK2/1

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