Maxx Cold MXCR-49FD Operator’s Manual

SERVICE, INSTALLATION, AND CARE MANUAL
MANUEL D’UTILISATION, D’INSTALLATION ET D’ENTRETIEN
MANUAL DE SERVICIO, INSTALACIÓN Y CUIDADOS
MXCF-19FDHC - MXCF-23FD - MXCF-49FD - MXCF-72FD
REACH INS – Refrigeration and Freezer
Réfrigérateurs et congélateurs de type armoire
ACCESO DIRECTO - Refrigerador y Congelador
PLEASE READ CAREFULLY / VEUILLEZ LIRE ATTENTIVEMENT / LEA ATENTAMENTE
120718
CONTENTS
SERIAL NUMBER INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RECEIVING & INSPECTING EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SOLID STATE THERMOSTAT DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Front Panel Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Alarm Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
FRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
SPANISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-24
NOTES/NOTAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-26
All rights reserved. Reproduction without written permission is prohibited.
READ THIS MANUAL COMPLETELY BEFORE ATTEMPTING TO INSTALL OR
OPERATE THIS EQUIPMENT. SAVE THESE INSTRUCTIONS!
NOTIFY CARRIER OF DAMAGE! INSPECT ALL COMPONENTS IMMEDIATELY.
SERIAL NUMBER INFORMATION
The serial number of all self-contained refrigerators and freezers is located inside the unit on the left hand side near the top on the wall. Always have the serial number of your unit available when calling for parts or service. This manual covers standard units only. If you have a custom unit, consult the customer service department at the number listed on the last page.
RECEIVING AND INSPECTING THE EQUIPMENT
Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage
to the equipment, notify the carrier. Notication should be made verbally as well as in written
form.
4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.
5. Be certain to check the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.
6. Freight carriers can supply the necessary damage forms upon request.
7. Retain all crating material until an inspection has been made or waived.
1
SPECIFICATIONS
SOLID DOOR REFRIGERATORS
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Model
Number
MXCR-19FDHC 115/60/1 8 19 1/3 9.5 3200 R290 3.0 5-15P
MXCR-23FD 115/60/1 6 23 3/8 14.0 3200 R134 12.0 5-15P
MXCR-49FD 115/60/1 9 49 1/2 28.1 5800 R134 18.7 5-15P
MXCR-72FD 115/60/1 10 72 3/4 42.1 7625 R134 21.2 5-15P
V/Hz/Ph AMPS
STORAGE
CAPACITY
Cu-ft
HP
SHELF
CAPACITY
Sq-ft
BTU REFRIGERANT
CHARGE
OZ
NEMA
PLUG
SOLID DOOR FREEZERS
Model
Number
MXCF-19FDHC 115/60/1 3
MXCF-23FD 115/60/1 11
MXCF-49FD 115/60/1 12 49 1 28.1 3650 R404 25 5-15P
MXCF-72FD 115/208 - 230/60/1 8 72 1-1/4 42.1 4500 R404 28.9 L14-20P
V/Hz/Ph AMPS
STORAGE
CAPACITY
Cu-ft
19
23
HP
5/8 9.5 2325 R290 3.88 5-15P
5/8 14.0 2325 R404 14.1 5-15P
SHELF
CAPACITY
Sq-ft
BTU REFRIGERANT
CHARGE
OZ
NEMA
PLUG
2
INSTALLATION
CAUTION
DANGER
NOTE
LOCATION
Units represented in this manual are intended for indoor use only. Be sure the location chosen has a
oor strong enough to support the total weight of the cabinet and contents. A fully loaded unit can weigh as much as 1500 pounds. Reinforce the oor as necessary to provide for maximum loading. For the most efcient refrigeration, be sure to provide good air circulation inside and out.
INSIDE CABINET:
Do not pack the units so full that air cannot circulate. The refrigerated air is discharged at the top
rear of the unit. It is important to allow for proper air ow from the top rear to the bottom of the unit. Obstructions to this air ow can cause evaporator coil freeze ups and loss of temperature or overow of water from the evaporator drain pan. The shelves have a rear turn up on them to
prevent this. However, bags and other items can still be located to the far rear of the cabinet. Air is brought into the evaporator coil with fans mounted to the front of the coil.
OUTSIDE CABINET:
Be sure that the unit has access to ample air. Avoid hot corners and locations near stoves and ovens. It is recommended that the unit be installed no closer than 2” from any wall with at least 12” of clear space above the unit.
LEVELING
A level cabinet looks better and will perform better because the doors will line up with the frames properly. Use a level to make sure the unit is level from front to back and side to side. Units supplied with legs will have adjustable bullet feet to make the necessary adjustments. If the unit
is supplied with casters, no adjustments are available. Ensure the oor where the unit is to be
located is level.
STABILIZING
All models are supplied with casters for your convenience, ease of cleaning underneath and for mobility. It is very important, however, that the cabinet be installed in a stable condition with the front wheels locked while in use.
Should it become necessary to lay the unit on its side or back for any reason, allow at least
24 hours before start-up to allow compressor oil to ow back into place. Failure to meet this
requirement can cause compressor failure and unit damage.
Unit repairs will not be subject to standard unit warranties if due to improper installation procedures.
ELECTRICAL CONNECTION
Refer to the amperage data on page 3, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source.
The unit must be turned OFF and disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area.
3
DANGER
SERVICE AND INSTALLATION MANUAL
CAUTION
DANGER
CAUTION
DANGER
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OPERATION
Do not throw items into the storage area. Failure to heed these recommendations could result in damage to the interior of the cabinet.
REFRIGERATION CYCLE
Refrigerators: During the refrigeration cycle, the evaporator fans wilt run continuously even when one or more doors are open. The door switch will activate the lights when opened.
1. Every 6 hours, the unit will turn off and to allow the evaporator coil to defrost. The controller now displays the defrost symbol. When the coil temperature reaches 41° or after 20 minutes of defrost, the unit will turn on again.
2. Anti-condensation heaters on door frames work in conjunction with the compressor.
3. The factory setting for the temperature range is 34° to 38° F.
Freezers: During the refrigeration cycle the controller supplies power to the condensing unit and evaporator fan motors. The evaporator fans will run at any time when the evaporator coil temperature is below 35° F, they will also keep running during when door is open but cycle off during a defrost period. The door switch will activate the lights when opened.
1. Every 6 hours, the unit will turn off and electric heater will turn on to start the defrost cycle. The controller now displays the defrost symbol. When the coil temperature reaches 45° or after 20 minutes of defrost, the unit will turn on again.
2. Anti-condensation heaters on door frames work in conjunction with the compressor.
3. The factory setting for temperature range is -l” to -3°F
On/Off Switch:
An on/off switch is located on the front of the panel. When the unit is on, the switch will glow green.
WARNING: RISK OF FIRE / FLAMMABLE MATERIALS R290 REFRIGERANT FOR MXCR-19FDHC/MXCF-19FDHC MODELS
1. Risk Of Fire Or Explosion. Flammable Refrigerant Used. To Be Repaired Only By Trained
Service Personnel.
2. Do Not Puncture Refrigerant Tubing.
3. Risk Of Fire Or Explosion. Flammable Refrigerant Used. Consult Repair Manual/Owner’s
Guide Before Attempting To Service This Product. All Safety Precautions Must be Followed.
4. Risk Of Fire Or Explosion. Dispose Of Property In Accordance With Federal Or Local
Regulations. Flammable Refrigerant Used
5. Risk Of Fire Or Explosion Due To Puncture Of Refrigerant Tubing; Follow Handling Instructions
Carefully.
4
SOLID-STATE THERMOSTAT DESCRIPTIONS
1. FRONT PANEL COMMANDS
1.1 KEY FUNCTION
To display target set point; in programming mode it selects a parameter or
conrms an operation.
To start a manual defrost To view the latest alarm occurrence; in programming mode it browses the
parameter codes or increases the display value To view the latest alarm occurrence; in programming mode it browses the
parameter codes or decreases the display value
KEY COMBINATION
To lock & unlock the keyboard To enter programming mode To return to the room temperature display
1.2 LEDS
LED MODE FUNCTION
ON Compressor Enabled.
Flashing
ON Defrost Enabled.
Flashing
ON Fans Enabled.
Flashing Fans delay after defrost in progress.
ON A temperature alarm happens.
5
Programming Phase. Anti-short cycle delay enabled.
Programming Phase. Drip time in progress.
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2. MAIN FUNCTIONS
2.1 HOW TO SEE THE SETPOINT
1. Push and immediately release the SET key: the display will show the set point value;
2. Push and immediately release the SET key or wait for 5 seconds to display the sensor value
again.
2.2 HOW TO CHANGE THE SETPOINT
1. Push the SET key for more than 2 seconds to change the set point value;
2. The value of the set point will be displayed and the
3. To change the set value push the
4. To set a new point value, push the SET key again or wait 10 seconds.
2.3 HOW TO START A MANUAL DEFROST
Push the
2.4 HOW TO LOCK THE KEYBOARD
1. Keep pressed the
2. The “POF” message will be displayed and the keyboard will be locked. At this point, it will
be possible only to see the set point or the MAX or Min temperature stored;
3. If a key is pressed more than 3s the ”POF” message will be displayed.
2.5 HOW TO UNLOCK THE KEYBOARD
Keep pressed the
message is displayed, then press
key for more than 2 seconds and a manual defrost will start
and keys for more than 3 seconds;
and keys together for more than 3 seconds, until the “Pon”
or key within 10 seconds;
or key to select the item to check or program.
LED starts blinking;
3. ALARM SIGNALS
HOW TO SEE THE ALARM AND RESET THE RECORDED ALARM
1. Push the
2. When the signal is displayed, hold the SET key until the “rst” message is displayed, and push the SET key again, the “rst” message start blinking and the normal temperature will be displayed again.
MESSAGE CAUSE OUTPUTS
“P1” “P2”
“P3”
“HA”
“LA”
“dA”
“EA”
“CA”
“CSd”
or key and the alarm signals will be displayed;
Room probe failure Compressor Output according to par. “Con” and “COF”
Evapurator probe failure Defrost end is timed.
Condensor probe failure Outputs unchanged.
Maximum temperature alarm Outputs unchanged.
Minimum temperature alarm Outputs unchanged.
Door open Compressor and fans restart.
External alarm Outputs unchanged.
Serious external alarm (¡1F=bAL) All outputs OFF.
Condensor alarm All outputs OFF.
6
MAINTENANCE
The unit must be turned OFF and disconnected from the power source whenever performing service, maintenance functions or
DANGER
REFRIGERATORS AND FREEZERS
The interior and exterior can be cleaned using soap and warm water. If this isn’t sufcient, try ammonia
and water or a nonabrasive liquid cleaner. When cleaning the exterior, always rub with the “grain” of
the stainless steel to avoid marring the nish.
Do not use an abrasive cleaner because it will scratch the stainless steel and plastic and can damage the breaker strips and gaskets.
CLEANING THE CONDENSER COIL
The condenser coil requires regular cleaning at least every 90 days. In some instances, you may nd
that there is a large amount of debris and dust or grease accumulated prior to the 90 day time frame. In these cases the condenser coil should be cleaned every 30 days.
If the build up on the coil consists of only light dust and debris the condenser coil can be cleaned with a simple brush, heavier dust build up may require a vacuum or even compressed air to blow through the condenser coil.
If heavy grease is present, there are de-greasing agents available for refrigeration use and specically
for the condenser coils. The condenser coil may require a spray with the de-greasing agent and then blown through with compressed air.
Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times, continuous operation with dirty or clogged condenser coils can result in compressor failures. Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor or cost to replace the compressor.
cleaning the refrigerated area.
Never use a high pressure water wash for this cleaning procedure as water can damage the electrical components located near or
DANGER
In order to maintain proper refrigeration performance, the condenser ns must be cleaned of
dust, dirt and grease regularly. It is recommended that this be done at least every three months. If conditions are such that the condenser is totally blocked in three months, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.
STAINLESS STEEL CARE AND CLEANING
To prevent discoloration of rust on stainless steel, several important steps need to be taken. First, it is important to understand the properties of stainless steel. Stainless steel contains 70-80% iron which will
rust. It also contains 12-30% chromium which forms an invisible passive lm over the steel’s surface
which acts as a shield against corrosion. As long as the protective layer is intact, the metal is still stainless. If the lm is broken or contaminated, outside elements can begin to breakdown the steel and begin to form rust of discoloration.
at the condenser coil.
Proper cleaning of stainless steel requires soft cloths or plastic
DANGER
7
scouring pads. NEVER USE STEEL PADS, WIRE BRUSHES OR SCRAPERS!
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Cleaning solutions need to be alkaline based or non-chloride based. Any cleaner containing
chlorides will damage the protective lm of the stainless steel. Chlorides are also commonly found in
hard water, salts, and household and industrial cleaners. If cleaners containing chlorides are used, be sure to rinse and dry thoroughly.
Routine cleaning of stainless steel can be done with soap and water. Extreme stains or grease should be cleaned with a non-abrasive cleaner and plastic scrub pad. It is always good to rub with the grain
of the steel. There are also stainless steel cleaners available which can restore and preserve the nish
of the steels protective layer.
Early signs of stainless steel breakdown can consist of small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel.
Never use an acid based cleaning solution! Many food products
have an acidic content which can deteriorate the nish. Be sure
to clean the stainless steel surfaces of ALL food products.
GASKET MAINTENANCE
Gaskets require regular cleaning to prevent mold and mildew build up and also to keep the elasticity of the gasket. Gasket cleaning can be done with the use of warm soapy water. Avoid full strength cleaning products on gaskets as this can cause them to become brittle and prevent proper seals. Also, never use sharp tools or knives to scrape or clean the gasket which could possibly tear the gasket and rip the bellows.
Gaskets can easily be replaced and do not require the use of tools or authorized service persons. The gaskets are “Dart” style and can be pulled out of the grove in the door and new gaskets can be “pressed” back into place.
DOORS/HINGES
Over time and with heavy use, door hinges may become loose. If the door is beginning to sag, tighten the screws that mount the hinge brackets to the frame of the unit. If the doors are loose or sagging, this can cause the hinge to pull out of the frame which may damage both the doors and the door hinges.
DRAIN MAINTENANCE
Each unit has a drain located inside the unit which removes the condensation from the evaporator coil and evaporates it into an external condensate evaporator pan. Each drain can become loose or disconnected from moving or bumping the drain. If you notice excessive water accumulation on the inside of the unit, be sure the drain tube is connected from the evaporator housing to the condensate evaporator drain pan. If water starts to collect underneath the unit, you may want to check the condensate evaporator drain tube to be sure it is still located inside the drain pan. The leveling of the unit is important as the units are designed to drain properly when on a level
surface. If your oor is not level this can also cause drain problems. Be sure all drain lines are free of obstructions because this can cause water to back up and overow the drain pans.
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