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M-KIT100
Instructions Manual
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Maxon M-KIT100, M-KIT102, M-KIT101 Instructions Manual

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Document Number: 181-03001
®
Revision Date: November 2008
Maxon Furniture Inc. An operang company of the HNI Corporaon www.maxonfurniture.com Customer Service 1-800-876-4274
M-KIT100/101/102
Assembly Instructions
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Quanty Part Number Descripon
4 PLNR4236 Non-Raceway Panel, 42H x 36W
2 PLNRCP42 Corner Post Kit, 42” High 2 LCCT123636TM Corner Countertop, 12D x 36W x 36W 1 UWR2472TM Rectangular Worksurface, 24D x 72W
*
The Worksurface carton contains two RH and one LH Canlevers screwed to the worksurface.
LCCT123636TM
*
UWR2472TM
PLNRCP42
PLNRCP42
PLNR4236
PLNR4236
For installaon assistance or to report missing parts, please contact Customer Service at 1-800-876-4274
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
Page 2 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Tools Required for Assembly
Phillips Screwdriver
Boxcuer
Drill/Screw Gun with Phillips bit
1/2” Box End or
Adjustable Wrench
Wire Cuers
Level
Tape Measure
Rubber Mallet
Hardware Kits
Please ensure all required pieces are present before beginning assembly. Some steps may require a second person for assistance.
Panel Hardware (PLNR4236)
End Cap
Provided: 4
Used: 2
Lock Bar
Provided: 4
Used: 1
Top Cap Spacer
Provided: 4
Used: 2
I-Beam Panel Connector
Provided: 24
Used: 24
Straight Alignment Bracket
Provided: 4
Used: 1
#8 x 1/2" Phillips Flat Head
Provided: 8
Used: 2
Rectangular Worksurface Hardware (UWR2472TM)
RH Corner Bracket
Provided: 1
Used: 0
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
Page 3 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
Provided: 1
Used: 0
LH Corner Bracket
Provided: 1
Used: 0
#10 x 3/4" Pan Head Screw
Provided: 16
Used: 9
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Hardware Kits
Corner Post Hardware (PLNRCP42)
Top Cap Spacer
Provided: 6
Used: 0
Straight Alignment Bracket
Provided: 2
Used: 2
I-Beam Panel Connector
Provided: 12
Used: 6
Angle Alignment
Bracket
Provided: 6
Wedge Bracket
Provided: 6
Used: 4
Corner Post Cap
Provided: 2
Used: 2
Used: 2
Brackets are shipped
in strips of 3 - break
apart before using.
Corner Countertop Hardware (LCCT123636TM)
Provided: 4
Used: 2
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
Provided: 6
Used: 5
LH Countertop Bracket
RH Countertop Bracket
Provided: 6
Used: 5
#10 x 3/4" Pan Head Screw
Provided: 32
Used: 28
Page 4 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
Maxon Furniture Inc. Customer Service: 1-800-876-4274
I-Beam Panel Connectors
Installing the Panels
Top Cap
PLNRCP42 Corner Post
Slide/pry the Top Cap from each PLNR4236 1. Panel, being careful not to damage the parts (Figure 1).
Figure 1
CAUTION! The following steps may require assistance to complete.
PLNR4236
Panel end
Panel
PLNR4236 Panel
Posion the PLNR4236 Panels in their 2. approximate installed placement and level by turning the Glides on the boom of the Panel Frame with a 1/2 inch wrench.
Corner Post
Figure 2
On one PLNR4236 Panel, insert one Straight 3. Alignment Bracket into the notch located on the PLNR4236 Panel’s edge at the boom of the PLNR4236 Panel frame (Figure 2).
Place one PLNRCP42 Corner Post on top of 4. the Straight Alignment Bracket.
Connect the PLNRCP42 Corner Post to the 5. PLNR4236 Panel by sliding plasc I-Beam Panel Connectors down the grooves in
Angle Alignment Bracket
Straight Alignment Bracket
Figure 3
TOP VIEW
Glide
between the PLNRCP42 Corner Post and the PLNR4236 Panel’s edge (Figure 3).
TIP! Use 3 I-Beam Panel Connectors in each groove.
Using wire cuers or snips, trim the excess 6. I-Beam Panel Connector length so that the grooves are completely lled and ush with the PLNR4236 Panel frame top.
INTERIOR
90 ASSEMBLED VIEW
Figure 4
Angle Alignment Bracket
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
I-Beam Panel Connectors
Place one PLNR4236 Panel against the 7. PLNRCP42 Corner Post at a 90° angle from the rst PLNR4236 Panel (creang an L-shape).
Insert one Angle Alignment Bracket (Figure 2 8. & Figure 4) into the slots of the two PLNR4236 Panels being connected.
Tip! Use two slots near the boom to
help eliminate interference with future
accessory installaons.
Page 5 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Figure 5
Figure 6
Panel Connectors
#8 x 1/2" Phillips Flat Head Screw
Lock Bar
Straight Alignment Bracket
TOP VIEW
#8 x 1/2" Phillips Flat Head
While holding the Angle Alignment Bracket in 9. place, connect the second Panel by inserng the I-Beam Panel Connectors as directed in Steps 5-6.
Add one PLNR4236 Panel to the L-shape by 10. inserng one Straight Alignment Bracket between the adjoining PLNR4236 Panels and connecng with the I-Beam Panel Connectors (Figure 5).
Trim the excess I-Beam Panel Connector 11. length with wire cuers or snips as directed in Step 6.
TIP! Leveling the panels by adjusng
the Glides may ease the I-Beam Panel
Connector installaon.
To secure the PLNR4236 Panels, center the 12. Lock Bar over two PLNR4236 Panels (Figure
5) and aach with two #8 x 1/2” Flat Head Self Drilling Screws (Figure 6).
Repeat Steps 3 - 6 to aach the remaining 13. PLNRCP42 Corner Post to the assembled PLNR4236 Panels (Figure 7).
Lock Bar centered over panels.
Repeat Steps 7 - 9 to aach the remaining 14. PLNR4236 Panel. This completes the installaon of the PLNR4236 Panels.
Figure 7
Corner Post
PLNR4236 Panel
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
Page 6 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Installing Panel Trim
Wedge Brackets
Figure 8
Figure 9.a
Figure 9.b
End Cap (2 places)
TOP VIEW
Spacer Cap (2 places)
Corner Post Cap (2 places)
Wedge Bracket (4 places)
Install metal Wedge Brackets at all panel-1. to-corner-post connecons by inserng the Wedge Bracket ange between the PLNR4236 Panel and the PLNRCP42 Corner Post (Figure
8).
TIP! Four Wedge Brackets will be installed.
Install one Corner Post Cap onto the two 2. PLNRCP42 Corner Posts (Figure 9.a).
TIP! Two Corner Post Caps will be installed.
Install one End Cap into the two PLNR4236 3. Return Panel Top Caps (Figure 9.b).
Snap the two Top Caps onto the two PLNR4236 4. Return Panels.
TIP! The End Cap tab should t into the
Panel frame.
Install one Top Cap Spacer into the end of 5. each of the other two Top Caps (Figure 9.a).
Snap the two Top Caps onto the two 6. PLNR4236 Panels with the Spacer end next to
Top Cap
Spacer Cap
Corner Post Cap
PLNR4236 Return Panel
PLNR4236 Return Panel
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
the PLNRCP42 Corner Posts.
End Cap
Page 7 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Adding the Countertops
Figure 10
FRONT VIEW
LCCT123636TM Countertop
PLNR4236 Return Panel
LH Countertop Bracket
RH Countertop Bracket
PLNR4236 Return Panel
Unpack the two LCCT123636TM Countertop 1. boxes and hardware kits.
TIP! Lay the Countertops on a so surface unl you are ready to install them.
Place LH and RH Countertop Brackets into the 2. Panel Slots on the end of a PLNR4236 Return Panel (Figure 10).
Posion Corner Countertop on the Panels 3. and align with Brackets.
Aach LH and RH Countertop Brackets to 4. Countertops with two #10 x 3/4” Pan Head Screws, installing the screw closest to the panel rst.
ATTENTION! DO NOT completely ghten
the screws to allow for adjustment.
While ghtening the #10 x 3/4” Pan Head 5. Screws, pull the RH and LH Countertop Brackets up in the slots unl they are ush with the top of the PLNR4236 Return Panels.
TIP! Make sure Bracket teeth are fully engaged in Panel slots.
Repeat Steps 1-5 to install the second 6. LCCT123636TM Countertop.
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
Page 8 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
Maxon Furniture Inc. Customer Service: 1-800-876-4274
BACK VIEW
Figure 11
Attaching Bracket (use 2 Brackets, 1 on each side of the panels)
Attach the inside screw first to help ensure Bracket teeth are fully engaged in the panel slots.
#10 x 3/4" Phillips
Pan Head Screw
Adjust and align LCCT123636TM Countertops 7. to PLNR4236 Panels.
Connect LCCT123636TM Countertops 8. together using two Aaching Brackets (1 on each side of the PLNR4236 Panels) and four #10 x 3/4” Pan Head Screws per Bracket (Figure 11).
Aach one pair of LH and RH Countertop 9. Brackets to each Countertop on the outside corner of the workstaon with two #10 x 3/4” Pan Head Screws per Bracket (Figure 12).
Aach one LH and RH Bracket to the inside 10. corners of the workstaon with two #10 x 3/4” Pan Head Screws per Bracket (Figure
13).
Fully ghten all screws when LCCT123636TM 11. Countertops are aligned with each other and the PLNR4236 Panels.
LH & RH Countertop Brackets
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
Page 9 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
LH & RH Countertop Brackets
Figure 13Figure 12
LH Countertop Bracket (hidden)
RH Countertop Bracket
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Adding the Worksurface
Panel A
Figure 14
LH Cantilever Bracket (hidden)
Figure 15
Panel B
RH Cantilever Bracket
28"
Unpack the Worksurface UWR2472TM and 1. hardware kit.
TIP! Be sure to lay the Worksurface on a
so surface unl you are ready to install
it.
Unscrew the Canlever Brackets from the 2. Worksurface.
Install two RH Canlever Brackets in the right 3. hand slots of Panels A & B at about 28” from the oor (Figure 14).
With the Canlever lted up at about 45°, 4. slide the top tooth into the panel slot, then rotate the Canlever down to engage the other teeth (Figure 15).
Install the LH Canlever Bracket in the le 5. side of panel A as instructed in Steps 3 - 4 (Figure 14).
Aach the Worksurface to the LH and RH 6. Canlever Brackets using three #10 x 3/4” Pan Head Screws in each Canlever Bracket (Figure 16).
LH Cantilever Bracket
TIP! A total of nine #10 x 3/4” Pan Head Screws will be used.
Figure 16
#10 x 3/4" Pan Head screw (3 per Bracket, 9 total)
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly assemble the product in accordance with these instrucons.
Page 10 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
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