Inappropriate and/or improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or
servicing this equipment.
Disconnect power before installation to prevent electrical
shock or equipment damage.
FOR YOUR SAFETY
If you smell gas: 1 Open windows.
Do not touch electrical switches.
2
Extinguish any open flame.
3
Immediately call your gas supplier.
4
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this
control or other appliance is hazardous.
Please read these instructions fully prior to attempting to install, operate, and/or maintain the MP2+ system. Failure to do
so may result in improper operation and/or component damage.
Installation shall conform with local codes, or in the absence
of local codes, in accordance with the National Fuel Gas Code
ANSI Z223.1/NFPA54 or CSA B149.1 as is applicable, and operated in accordance with the manufacturer’s instructions.
These instructions do not supersede OEM’s installation or operating instructions. Installation, inspection, and replacement
must be performed by a qualified installer or gas supplier.
This control must be electrically wired in accordance with local codes, or in the absence of local codes, with the National Electrical code, ANSI/NFPA 70 or the Canadian Electrical
Code, CSA C22.1 as applicable.
The MP2+ system is intended for multiple low temperature process applications, for example paint spray booths or other curing processes. It is
ideal for multiple temperature critical and time sensitive process applications requiring temperatures from 60°F to 240°F.
Each program has a maximum of (8) process set points.
The program and process set point in use is displayed as P(1-8) S#(1-8).
Programs utilize global settings.
Global Settings
Multiple programmable menu settings common to all programs (global)
to speed programming and insure consistent heater operation, program
to program.
Process Menu
Process Set Point
A maximum of (8) Process Set Points are available with a temperature
range of 60°F (15°C) to 240°F (115°C).
The Process Set Point is displayed as “SP.”
Process Set Points not being used can be turned to an “Off” setting.
Process Times (TM02 required)
Any of the (8) Processes can be timed. Each timed Process has a range of
00:00:01 to 23:59:59. The conclusion of a timed Process will immediately
proceed into the next Process. If the last Process of the program is timed, it
will proceed to the selected start position (see Looping Mode, page 7) after
timing out. The letter “T” will be displayed indicating a timed Process. Press
the up or down arrows on the TDM02 to scroll between the screens showing the Process Set Point and the sensed temperature AND the sensed
temperature with the time remaining in the Process (hh:mm:ss).
Operation Menu
Soft Start (Global Setting)
The Soft Start feature controls the initial rate of voltage change to the modulator. Soft Start operates when switching from a lower Process temperature to a higher Process temperature. It is designed to slow the initial input
rate to the burner. This feature is available in three settings: slow, medium,
and fast and may be turned off. “Ss” (slow), “Sm” (medium) or “Sf” (fast)
is displayed during the time the Soft Start is active. This feature is comprehensive to all Set Points.
Max Valve VDC (Global Setting)
This feature limits the maximum voltage applied to the modulator. It has a setting range of 7 to 25 VDC. This feature is comprehensive to all Set Points.
This feature limits the maximum voltage applied to the modulator while
operating in the Ramping mode. It has a setting range of 5 to 24 VDC. This
setting cannot exceed the maximum voltage output setting. This feature is
comprehensive to all Set Points.
Total Bandwidth (Global Setting)
This feature determines the amount of temp. change required to drive the
modulator from the minimum fire setting to the maximum fire setting and
vice versa. This feature is used to eliminate pulsating or hunting due to an
oversensitive application. Increase the Bandwidth if a pulsating or hunting
condition exists for an extended period of time after a Set Point change.
The feature has a range of 5°F (2.8°C) to 15°F (8.3°C). Total Bandwidth is
comprehensive to all Set Points.
Offset Temp
This feature is used to maintain a desired temperature in an area not
being directly sensed by the MP2+ system. The average difference between the MP2+ sensed discharged temperature and the desired space
temperature must be known. This is the Offset. The Offset will set the
MP2+ sensed discharged air needed to produce the desired space temperature. Decrease (-) the Offset to maintain and control space temperature lower than MP2+ discharged temperature. Increase (+) the Offset to
maintain and control space temperature higher than MP2+ discharged
temperature. The space temperature will be displayed as the Process
Set Point.
Example
1 Program Offset to -5°F.
2 Program Process Set Point (desired space temperature) to 75°F.
3 Therefore discharge air temperature = 80°F.
(Required MP2+ discharge air temperature to maintain desired space temperature.)
4 The MP2+ discharged air temp. is 80°F. The displayed Process Set Point is 75°F.
80°F-5°F75°F
The feature has a range of -10°F (-5.6°C) to +10°F (5.6°C) and is available for each Process.
Ramping
This feature is used to step the input rate when changing from one Process Set Point to another. It is available for each Process. The Ramping
Rate determines the amount of temperature change per hour in one-minute steps. It has a range of 60 Deg/hr to 900 Deg/hr. The change can be
positive or negative.
Process 1 = 75°F
Process 2 = 125°F
Process 2 Ramp Rate = 600 Deg/hr or 10 Deg/min
1 The control switches from Process 1 to Process 2.
2 The controller will immediately raise the temperature 10° and will hold it at the
new set point 85°F (75°F + 10°F) until 1 minute has passed.
3 It will continue to raise it 10° each subsequent minute until it meets Process 2.
4 It will take 5 steps (10°F each) and 4+ minutes to go from 75°F to 125°F.
This feature can be used with Max Ramp VDC and Soft Start to smooth the
stepping. (Soft Start only works when Process Temperature increases.)
“Ramp” is displayed to indicate the Ramping feature is active.
Timers
The controller features two Timers (Timer 1 and Timer 2) that accumulate
the hours of operation for each Process. Each Process has a Timer 1 and
a Timer 2. The TM02 is required.
Timer 1
Timer 1 logs the hours of operation for a Process. It will log up 999 hours
at which time it will automatically reset to zero. The hours can be user
reset to zero at any time. It also has a programmable alarm setting to notify the user (by flashing a character in the lower right hand corner of the
display) when the desired accumulated hours for the Process have been
reached. It has a setting range of 1 to 999 hours. The feature is useful in
maintaining maintenance requirements.
Timer 2
Timer 2 logs the hours of operation for a Process. It will log up 999 hours
at which time it will automatically reset to zero. The hours can be user reset to zero at any time. The feature is useful in maintaining maintenance
requirements.
Diagnostic Menu
Max Proc Temp (Global Setting)
This feature limits the maximum temperature for each Process. It has a
range of 60°F (15°C) to 240°F (115°C). It does not allow the Process Set
Point to be set in excess of the Maximum Process Temperature setting.
This feature limits the minimum temperature for all Processes. It has a
range of 60°F (15°C) to 240°F (115°C). It does not allow any Process Set
Point to be set below the Minimum Process Temperature setting.
Calibration
This feature is used to fine-tune a particular application. Calibration shifts
the Bandwidth range up or down from the factory set mean. Each application is different with variances in burners and appliances. It can be necessary to change the midpoint of the modulation range to have the Process
Temperature and the actual sensed temperature match.
For sensed temperatures consistently displaying lower than the Set Point,
increase (+) Calibration by number of degrees off. For sensed temperatures consistently displaying higher than the Set Point, decrease (-) Calibration by number of degrees off. It is available for each Process and has
a range of –10°F (-5.6°C) to +10°F (5.6°C).
Monitor (Global Setting)
The Monitor feature is a useful tool when setting up or troubleshooting
the MP2+ system. The following will appear on the display when Monitor
is in the “On” position:
Set Point Temperature
Process #
Sensed
Process
Temperature
Bandwidth
Manual or Timed
Soft Start
Ramp
VDC to Modulator
Looping Mode (Global Setting) - TM02 applications only
The looping mode feature is used to select the controllers default position on startup and after the last process of a program is completed.
NOTE: On “Power up” the controller defaults to the last program
in use prior to removal of power. After last manual process of a
program or after last timed process of a program expires, the
controller defaults to the first process of the same program.
“READY” is displayed. Requires a momentary switch closure
to move the controller to the first process.
After last, manual process of a program:
After momentary switch closure to move out of the last process,
controller defaults to the “READY” position.
After last, timed process of a program expires:
Controller defaults to the “READY” position.
Selecting “First Process”
Power up:
Controller begins operating in the First Process of the program.
After last, manual process of a program:
After momentary switch closure to move out of the last process,
controller defaults to the First Process.
After last, timed process of a program expires:
Controller defaults to the First Process.
F/C Mode (Global Setting)
This feature sets the control to operate in either the Fahrenheit (F) or
Celsius (C) mode.
NOTE: Changing between Fahrenheit and Celsius will reset the control to
factory default settings.
Software Version (Global Setting)
Displays the version of software utilized by the controller.
Other Features
Process Indication Output
The TM02 multifunctional timer control features a Process Indication Output. Processes 1 thru 8 have a dedicated pair of terminals, labeled 1 thru 8
on the TM02. An indicator (LED, relay coil, etc...) 24 VDC 2W maximum
can be wired directly to the corresponding terminal block for each Process to be indicated. Note Polarity
Program Indication Output
Terminal #9 is used to indicate the controller is operating within a Program. The following voltage will be measured across the #9 terminals:
Note Polarity
Controller in the “READY” position
Controller operating in any of the 8 processes making up a Program
NOTE:
The technical data listed in this manual does not include normal operating deviations that occur in the actual manufacturing process.
The listed specifications may not meet the individual unit’s actual
specifications. Slight deviations in an individual unit’s performance
may be encountered due to possible changes in the controlled conditions in which the unit is tested and calibrated. Check ratings given
in OEM instructions to assure the MP2+ is suitable for the application.
Power
Requirements
Ambient
Temperature
Limits
Independent 24 VAC, 40 VA capacity transformer
Operating: -40°F(-40°C) to 158°F(70°C)
Non-operating: -40°F(-40°C) to 185°F(85°C)
TDM02
Operating,
Non-operating: -40°F(-40°C) to 185°F(85°C)
TM02
AM02+
Connections
AM02+ to TDM02 = Standard 6 Position 4 Conductor
Telephone Cable
AM02+ to TM02 = Ethernet Patch Cord
Sensor
Valves
1,000 ohm RTD TS194Q use with mixing tube
M411, M511, M611, MR212
NOTE:
Please read safety warning instructions fully for Maxitrol Modulator
Valves [MI2040] prior to attempting to install, operate, and/or maintain the MP2+ system.
Components
AM02+ Amplifier
TDM02 Remote Selector Display Interface
TM02 Auxiliary Multifunctional Timer Control (optional)
Standard 6 Position 4 Conductor Telephone Cable, 3 feet
5 Proceed to selected Menu to continue programming.
Global Settings selected:
3 Scroll
and press
4 Proceed to selected Menu to continue programming.
to Operational Menu or Diagnostic Menu
ENT
.
Process Menu programming:
Process Temperatures
1 Scroll
to Temperatures, press
2 Temp Set Point Process #, scroll
3 Set Point Temp Process #, XX°F, set
value (OFF, 60°F (15°C) to 240°F (115°C)), press
4 **Stored** will flash 4 times to confirm entry.
5 Repeat steps 1 through 4 for Set Points #(2 - 8).
NOTE: Process #1 CAN NOT be OFF. For unused Process Temperature
Set Points, press down arrow until “Off” is displayed. Set Points #(2 - 8)
are factory set to “Off.”
Either Monitor Mode On or Off will flash 3 times to confirm.
to Monitor, press
On or Off, press
ENT
.
ENT
.
Looping (Global Setting)
1 Scroll
2
Scroll
3
**Stored** will flash 4 times to confirm entry.
to Looping Mode, press
to READY or FIRST PROCESS, press
ENT
.
ENT
F/C Mode (Global Setting)
1 Scroll
2 F/C MODE, scroll
to F/C Mode, press
to either Fahrenheit or Celsius, press
3 **Stored** will flash 4 times to confirm entry.
NOTE: Changing between F and C will cause the MP2+ system to reset to
factory defaults.
ENT
.
Software Version (Global Setting)
ENT
1 Scroll
Software Version information will appear.
2
to Menu Software Version, press
.
.
ENT
.
Operation
MP2+ Multiple Program Process
Temperature Controller
Switching to another Program
Switching to another program can only be accomplished by entering the
Initial Programming Menu and selecting “Program Set #”.
Switching to Next Programmed Process
Push and release Button 1 on dial face (see page 11) or momentarily
latch (make) a set of contacts wired to the TB1 terminal (i.e. typically accomplished by a momentary ON (normally open) switch) to proceed to the
next Process. Pushing and releasing Button 1 or momentary latching of
TB1 during the last Process of a program will cause the MP2+ System to
return to Process 1. Multiple contacts used to switch Processes are to be
wired in parallel.
Aborting a Process
Same as switching to next Process, push and release Button 1 or momentarily latch TB1.
MP2+ Multiple Program Process
Temperature Controller w/
TM02 Multifunctional Timer Control
Switching to another Program
Switching to another program can only be accomplished by entering the
Initial Programming Menu and selecting “Program Set #”.
Switching to Next Programmed Process
Timed processes
Nothing is required. The MP2+ System will immediately proceed to the
next programmed Process after timing out.
NOTE: If the last Process of a program is timed, it will proceed either to the
“READY” position or to the First Process. By selecting the First Process in
the LOOPING Mode menu, the MP2+ can be programmed into a continuous
program loop (see page 7, LOOPING Mode).
Untimed (Manual) Processes
An untimed Process will remain in the Process indefinitely until Button 1 is
pushed and released or TB1 is momentarily latched. Pushing and releas-
ing Button 1 or the momentary latching of the TB1 will cause the MP2+
System to proceed to the next Process. If the last Process of a program
is untimed, pushing and releasing Button 1 or the momentary latching
of TB1 will cause the MP2+ system to proceed to the selected program
start position. Multiple contacts used to switch untimed Processes are to
be wired in parallel.
Aborting a Timed Process
Push and release Button 1 or momentarily latch TB1 twice within a 10 second period or latch and hold continuously for 10 seconds.
Connecting Indicator Relays
Process 1 thru 8 indicators use a corresponding pair of terminals, labeled
Relay (1 - 8), on the TM02. The Program indicator uses a corresponding
terminal labeled Relay 9. Wire each indicator (LED, relay coil, etc.) 24
VDC 2 W maximum directly to the desired corresponding terminal. See
figure A, page 18. Note polarity where applicable.
Programmable menu setting which is common to all programs. See
“Features” section to identify which menu items are global.
Looping Mode (TM02 applications only)
The looping mode feature is used to select the controllers default position on startup and after the last process of a program is completed (see
page 7).
“Manual”
Screen display. It describes the Manual Process.
Manual Process
The (8) Processes can be manually timed. It is an infinite Process that
terminates when it is manually switched. A momentary switch closure input to the amplifier is required to proceed to the next Process. A Manual
Process displays the letter “M” to indicate it is not a timed Process.
Process
A single programmed temperature, or single programmed temperature
and time.
Program
The combination or series of Processes.
“Ready”
Screen display. When selected, it appears prior to the start of a program
involving timed processes. A momentary switch closure moves the controller from the “Ready” position to the First Process.