Maxitrol M610H User Manual

Page 1
Modulating Valves for Atmospheric, Infrared, and Direct Fired Burners
M/MR Series
TABLE OF CONTENTS
Introduction ................................................................ 2
Direct Fired Applications (Negative Pressure) ........... 2
Direct Fired Applications (Positive Pressure) ............ 3
Indirect Fired Applications ......................................... 3
‘H’ Sufx M/MR Valves .............................................. 3
Specications ............................................................ 4
Application Table ....................................................... 5
Dimensions ................................................................ 6
Capacities .................................................................. 7
Typical Gas Trains ..................................................... 8
Installation of MR410, MR510, & MR610 Valve ........ 8
M411, M511, M611 M420, M520, M620 MR410, MR510, MR610 MR212D, MR212E, MR212G and MR212J (Flanged) MR251D, MR251E, MR251G M451, M551, M651
design certied
“H” sufx models for use with LP and other applica­ tions:M420H, M520H, M620H, MR410H-1, MR510H-1, MR610H-1
required.
and pressure regulation.
Provides innite, continuous ame adjustment.
May be factory installed or added in the eld.
Capacities to 30,000 CFH.
Available in a wide range of body styles and pipe sizes.
Designed for use with the Maxitrol Selectra
®
series of modulation systems - or SC10 Signal Conditioners convert computer/PLC controller signals if standard Maxitrol companion controls are not specied.
Maintaining consistent temperatures is no longer a prob­lem. The unique Modulator or Modulator/Regulator valve, the heart of the Selectra
®
Electronic Gas Flame Modu­lating System, provides precise, non-uctuating, instanta­neous temperature control - without requiring any motor or mechanically driven buttery valve.
Figure 1 : MR212
Whether your needs are problem-free stabilized area heating, elevated heating, consistent higher baking/drying temperatures or other process applications.
© 2008 Maxitrol Company, All Rights Reserved
1
Page 2
INTRODUCTION
DIRECT FIRED
To evaluate which valve will satisfy your needs, it is neces­sary to determine the application. The rst, and most basic breakdown, is direct versus indirect red appliances.
Direct red units do not have a heat exchanger and all products of combustion generated by the gas burning de­vice are released directly into the airstream being heated. They are commonly used in space heating or make up air applications, process drying, and baking ovens.
Direct red burners have raw gas injected into the burner and the burner relies entirely on the air being pulled across the burner for combustion air. It may take advantage of the mixing effects of the blower by using a pull through system which locates the burner on the suction side of the blower. This means the air being pulled across the burner is at a negative pressure (usually not greater than
-1.5” w.c.). Other direct red applications may use a push through systems which locates the burner downstream from the blower. This means the air being pushed across the burner is at a positive pressure (usually not greater than 3” w.c.)
Direct red burners can be of extremely high turn down ra­tios, in some instances, 30:1. The high turn down ratio al­lows the minimum temperature rise to be low enough that the unit does not have to be cycled on and off to maintain temperature.
Indirect red appliances utilize a heat exchanger and all products of combustion generated by the gas burning de­vice are vented outdoors. They are usually supplied with an atmospheric burner or a power burner.
The other burner is the atmospheric burner. The air being supplied to this burner is at atmospheric pressure. They have limited turndown ratios (maximum input: minimum input) of usually 3:1 or 4:1. Due to limited turndown ratio, the minimum temperature rise cannot be held low enough and as a result, the main gas valve must usually be cycled to maintain temperature.
A power burner is a burner in which either the gas, air, or both are supplied at pressures exceeding line pressure for gas and atmospheric pressure for air. Maintaining the proper gas-air mixture for modulation usually requires pressure control of both the air and gas. Burners of this type are not capable of modulation with the Maxitrol Selec­tra® system.
Valves designed for direct red applications (negative
pressure/pull through) M411, M511, M611, MR212D, MR212E, MR212G, and MR212J
These valves are designed exclusively for negative pres­sure (pull through) applications. They use a counter spring to keep the valve in the close position despite the down­ward pull of negative pressure. M411, M511, and M611 valves are set for applications up to 1.5” w.c. and are not adjustable. MR212 valves are factory set for applications up to -1.5” w.c. and are eld adjustable for up to -3.5” w.c.
With the main valve closed an adjustable bypass provides a minimum ring rate to the burner whenever the safety shut-off valve(s) is open. This is low re to the heater. Since the pressure regulator maintains a constant supply pressure, the minimum ring rate is also held constant. The MR212’s regulator is an integral component while a seperate upstream pressure regulator is required for the M411, M511, and M611.
As voltage is applied to the control’s solenoid, a mag­netic force is applied to the plunger. The plunger in turn pushes down on the main diaphragm of the M411, M511, and M611 valves or allows pressure to develop in the up­per chamber of the MR212 valve. These forces on the main diaphragm are very similar to the spring loading of a gas pressure regulator. When the force is sufcient to overcome the counter spring the main valve will open and gas will ow through the main valve in addition to ow­ing through the bypass. With sufcient voltage, the main valve (modulator valve for the MR212) will fully open and the pressure regulator will limit the burner pressure to the desired amount, thus establishing a controlled maximum high re condition.
We now have two extremes. The rst is low re with no force on the plunger and ow through the bypass only. The second is high re with sufcient force on the plunger to fully open the valve (modulator valve for hte MR212), with the gas pressure regulator controlling the maximum ring pressure. Force on the plunger between these ex­tremes results in modulated gas ow. The voltage versus outlet pressure curve, throughout the modulating range, is fairly linear.
There are also applications where it is desirable to have two seperate high re burner settings. Typical applications would be a two speed fan operation or LP natural gas change over. This is accomplished by adding an adjust­able resistance to the circuit, thereby limiting voltage to the valve. Changing from one setting to another is done by connecting a single pole single throw switch (customer supplied) that when in the open position allows the out­let pressure to be adjusted up to 2” w.c. below normal maximum high re. Negative pressure valves designed for dual pressure settings are designated with a - 2 sufx
© 2008 Maxitrol Company, All Rights Reserved
2
Page 3
(example: MR212D-2). Field conversion kits (KT/10542) to modify single pressure valves are also available.
The working voltage to operate the modulating controls can be supplied by the A1014, A1024, A1044, A1494 and AD1094 Ampliers or the SC10 Signal Conditioner. (Re­fer to Bulletin SEL1444_CC_EN, SEL94_CC_EN, and SC10C_MS_EN).
Valves designed for direct red applications (posi­tive pressure/push through) MR212D-1, MR212E-1, MR212G-1, and MR212J-1.
The valve’s operating principles are identical to the nega­tive pressure MR212. The only difference is the valve has been designed to operate on positive pressure (push through) applications. Positive pressure valves designed for dual pressure settings are designated with a - 3 sufx (example: MR212D-3).
INDIRECT FIRED
MR410, MR510, and MR610
These valves use two springs in order to set the high and low re settings. One spring (min.) surrounds the solenoid and is always in contact with the diaphragm assembly. The other spring (max.) is located above the plunger. With zero voltage applied, the minimum and maximum spring’s down force, along with plunger weight, pushes down on the diaphragm thereby setting a regulated high re. A seperate pressure regulator is not required. As voltage is applied, the plunger pulls up sufciently until all plunger weight and maximum spring force is removed. The pres­sure is now controlled with the minimum spring setting giving a regulated low re condition. Force on the plunger between the extremes results in modulated gas ow. The voltage versus outlet pressure curve, throughout the mod­ulating range, is not linear.
These valves are driven with the A1010 or A1011 Amplier or SC10 Signal Conditioners. (Refer to Bulletin SEL2030_ 2131_CC_EN & SC10C_MS_EN)
Valves designed to operate on indirect red atmo­spheric burner applications M420, M520, M620.
These valves function in the same manner as the direct red M valves. A pressure adjustment spring has been fac­tory set to obtain an outlet pressure slightly above atmo­spheric pressure (0.1” w.c.) with the bypass closed and zero voltage being applied. The minimum ow rate is now adjusted through the bypass.
NOTE: Minimum outlet pressure is always above 0.2” w.c.
- maximum outlet pressure is 7.0” w.c.
They can be driven by the A1094 and AD1094 Ampliers or SC10 Signal Conditioners. (SEL94_CC_EN & SC10C_ MS_EN)
Valves designed to operate on indirect red atmo­spheric burner applications M451, M551, M651, MR251D, MR251E, MR251G.
These valves function in the same manner as the direct red M valves. Minimum input pressure is set using a mini­mum adjustment spring - the valves do not use a bypass.
‘H’ SUFFIX MODELS
Valves designed with wider modulation span for use
with LPG (liquid propane gas) and other applications
MR410H-1, MR510H-1, MR610H-1, M420H, M520H, M620H.
Can be congured for indirect red atmospheric burner applications, as well as those with direct red burners.
H-1 models are designed for applications with a total mod­ulation span greater than 7” w.c. Minimum outlet pressure range of 1” to 2.8” w.c.
H models are designed for applications where outlet pres­sure is greater than 7” w.c. Minimum outlet pressure is factory set to 1.75” w.c. - remaining set pressure is ob­tained through bypass.
The H models are capable of a total modulation span of as much as 10” w.c. These models are not recommended for applications with a total modulation span of less than 7” w.c. - the sensitivity of outlet pressure change relative to voltage change could cause hunting to occur.
They are used in applications where the minimum input pressure to burner is between 2.0” and 4.5” w.c. Maximum obtainable outlet pressure is 7.0” w.c. above minimum in­put pressure.
The valves are driven by the A1094 and AD1094 Ampliers or SC10 Signal Conditioners. (Refer to Bulletin SEL94_ CC_EN & SC10C_MS_EN)
© 2008 Maxitrol Company, All Rights Reserved
NOTE: Temperatures shown in text are for Maxitrol’s Selectra® systems. Valves may be used for any
temperature range or application the user’s control­ler can handle. When using valves for other ranges,
a Maxitrol SC10 Signal Conditioner can be used in conjunction with the valve. (Refer to Bulletin SC10C_ MS_EN)
3
Page 4
SPECIFICATIONS
Vent:
Models M411, M511, M611, M420, M520, M620, M420H, M520H, M620H, MR410H-1, MR510H-1, MR610H-1, M551, M651 - vertical vent outlet 1/8” NPT - 12A06 in­stalled.
Certications:
M611, MR212D, E, & G with Series 14: CSA listed to certify compliance with nationally published safety, construction, and performance standards.
Models MR212 and MR251 - two vents located in upper housing, both equipped with vent limiting means.
M411, M420, M420H, M451, M511, M520, M520H, M611,
M620, M620H, MR212D, E, G, & J with AD1094 controls: CSA listed to certify compliance with nationally published
Ambient Limits:
safety, construction, and performance standards.
Operating ........................... -40º to 125ºF (-40º to 50ºC)
Non-operating .................... -50º to 185ºF (-45º to 85ºC)
MR410, MR410H-1, MR510, MR510H-1, MR610, and
MR610H-1: CSA certied to Z21.18 and CSA 6.3-M82.
Mounting:
Must be mounted in upright position in horizontal pipe run, downstream of all other controls except high pres­sure cut-off switch if used. (See page 8)
Gases:
M611, MR212D, E, & G: UL recognized for compliance to
nationally published safety, construction, and performance
standards.
Natural, Manufactured, Mixed, Liqueed Petroleum and Liqueed Petroleum Gas Air Mixture H, H-1 models for use with Liqueed Petroleum and other applications.
design certied
Model Coil Resistance Ohms @ 68ºF Maximum Current Draw
MR410, MR410-1, M411, M420, M451, MR212, MR251 64 400 mA
MR510, MR510-1, M511, M520, M551 55 500 mA
MR610, MR610-1, M611, M620, M651 46 600 mA
MR410H, MR410H-1, M411H, M420H, MR212H 40 700 mA
MR510H, MR510H-1, M511H, M520H 33 850 mA
M610H, MR610H-1, M611H, M620H 29 1000 mA
© 2008 Maxitrol Company, All Rights Reserved
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Page 5
System
Used With
Output Control Means
Standard Factory Setting (if applicable)
SC10
Series 14,
24, 44, 94,
Low Fire: adjustable orice bypass
High Fire: upstream pressure regulator set-
ting less pressure drop
Note: 7” w.c. (17 mbar) max outlet pressure
Low Fire: adjustable orice bypass
SC10
Series 94,
High Fire: upstream pressure regulator set-
ting less pressure drop
Note: 7” w.c. (17 mbar) max outlet pressure
Note: H models: 11” w.c. (27 mbar) max
outlet pressure
SC10
Series 94,
Low Fire: spring adjustment
Std. Model: 1.2” - 2.5” w.c. (3-6.2 mbar)
-1 models: 2” - 4.5” w.c (5-11 mbar)
High Fire: upstream pressure regulator set-
ting less pressure drop
SC10
Series 94,
Low Fire: spring adjustment 2” - 4.5” w.c.
(5-11 mbar)
High FIre: maximum 7” w.c. (17 mbar) above
minimum setting
SC10
Series 14,
24, 44, 94,
Low re: adjustable orice bypass
High re: spring adjustment
High Fire Setting:
Std. model: 2 -5” w.c. (5-12.5 mbar)
reduced to 0-3” w.c. (0-7.5 mbar)
-2 model: 2” - 5” w.c. (5-12.5 mbar)
reduced to 0-3” w.c. (0-7.5 mbar)
Low re: spring adjustment
High re: spring adjustment
Std. model: 2” - 5” w.c. (5-12.5 mbar)
max-4” w.c. (10 mbar)
-1 model: min-1.5” w.c. (3.75 mbar)
21, 30, 31
Series 20,
max-4” w.c. (10 mbar)
H-1 model
min outlet pressure = 1.75” w.c. (4.4 mbar)
max outlet pressure = 111” w.c. (27 mbar)
Note: H-1 models: 7.5” to 12” w.c. max outlet
pressure
®
Exposure
Maximum
Emergency
Pressure
Upstream
CSA
Required
Regulator
Limits
Operating
Inlet Pressure
sure
Tested*
Inlet Pres-
Increase in volt-
2.5 psi (170 mbar)
Yes
Upstream
lator setting
pressure regu-
1/2 psi
(34 mbar)
to increase in
outlet pressure
age corresponds
Increase in volt-
2.5 psi (170 mbar)
Yes
Upstream
lator setting
pressure regu-
1/2 psi
(34 mbar)
to increase in
outlet pressure
age corresponds
2.5 psi (170 mbar)
Yes
Upstream
lator setting
pressure regu-
1/2 psi
(34 mbar)
to increase in
Increase in volt-
outlet pressure
age corresponds
(860 mbar)
No 12.5 psi
5 psi
(340 mbar)
- -
CSA
to increase in
Increase in volt-
outlet pressure
age corresponds
Inlet
Rated^
Pressure
12.5 psi (860 mbar)
No
5 psi
(340 mbar)
5 psi
(340 mbar)
to increase in
Increase in volt-
outlet pressure
age corresponds
2.5 psi (170 mbar)
No
1 psi
(70 mbar)
1/2 psi
(34 mbar)
to increase in
outlet pressure
age corresponds
Decrease in volt-
Application Function
Max.
Current
Draw
(amps)
Model
Number
Pressure) Burners
Direct Fired (Negative
0.4
0.5
M411
M511
Atmospheric Burners
0.6
0.4
0.7
M611
M420
M420H
as LP applications)
H Models for higher
outlet pressures (such
0.5
0.6
1.0
0.85
M520
M620
M520H
M620H
M/MR SERIES APPLICATIONS TABLE
© 2008 Maxitrol Company, All Rights Reserved
- where higher outlet
Atmospheric Burners
pressures are needed
0.4
0.5
0.6
M451
M551
M651
- where higher outlet
Atmospheric Burners
pressures are needed
0.4
MR251E
MR251D
MR251G
5
Pressure) Burners
Direct Fired (Negative
0.4
MR212J
MR212E
MR212D
MR212G
Atmospheric Burners
0.4
MR410
outlet pressure (such
H-1 models for higher
as for LP applications)
0.7
0.5
0.6
1.0
0.85
MR510
MR410H-1
MR610
MR510H-1
MR610H-1
* Where no ANSI standard currently exists, Maxitrol Controls have been CSA tested for use as a component of Maxitrol Selectra
systems. ^CSA Rated Inlet Pressures are established by ANSI standard Z21.18, CSA 6.3, and CSA 6.5 where applicable.
Page 6
DIMENSIONS
A
D
C
Figure 2 : MR410, 510, 610, MR410H-1, 510H-1, 610H-1, M451, 551, 651
A
D
A
D
B
Figure 3 : M411, 511, M420H, 520H, 620H, M420,
520, 620
A
D
B
C
CC
B
B
Figure 4 : M611
Figure 5 : MR212, MR251* (*Same as MR212 except single by-pass)
Dimensions - in inches (millimeters)
Dimension are to be used only as an aid in designing clearance for the valves. Actual production dimensions may vary somewhat from those shown.
Model Number Swing Radius
MR410. MR410H-1, M411,
M420, M420H, M451
MR510, MR510H-1, M511,
M520, M520H, M551
MR610, MR610H-1, M620,
M620H, M651
A B C D
3.1 (79) 3.9 (100) 2 (51) 2.5 (54) 0.9 (24)
4.3 (109) 5.3 (135) 3.25 (83) 3.4 (86) 1.2 (30)
5.7 (145) 7.1 (180) 3.9 (99) 4 (102) 1.5 (37)
Dimensions
M611 6.2 (158) 7.7 (196) 3.9 (99) 4 (102) 1.5 (37)
MR212D, MR251D 8.1 (206) 10.2 (259) 7 (178) 5.5 (140) 2.3 (59)
MR212E, MR251E 8.6 (218) 11.25 (286) 9.1 (232) 8 (203) 3 (76)
MR212G, MR251G 10.4 (264) 14.75 (375) 13.5 (343) 11.75 (298) 4.6 (118)
MR212J (Not Shown) -- 24 (610 21.5 (546) 13.9 (352) 5.9 (149)
© 2008 Maxitrol Company, All Rights Reserved
6
Page 7
CAPACITIES
Capacity - ow rate expressed in CFH (m3/h) - 0.64 sp gr gas, Pressure drop expressed in inches w.c. (millibars)
Consult with Maxitrol Company, for ows in excess of those shown below.
Model Number and
Pipe Size
MR410
MR410H-1
M411
M420† M420H M451
MR510
MR510H-1
M511†
M520‡ M520H M551
MR610
MR610H-1
M620† M620H M651
3/8X3/8
1/2X1/2
1/2X1/2
3/4X3/4
3/4X3/4
1X1
100
(2.83)
0.33
(0.82)
0.27
(0.67)
150
(4.25)
0.75
(1.88)
0.61
(1.53)
0.17 (.42)
0.12
(0.30)
200
(5.66)
0.30 (.75)
0.21
(0.52)
250
(7.1)
0.47
(1.18)
0.32
(0.80)
0.14 (.35)
0.12
(0.30)
300
(8.5)
0.67
(1.68)
0.47
(1.18)
0.20
(.50)
0.16
(0.40)
350
(9.9)
0.92
(2.30)
0.64
(1.60)
0.27
(.67)
0.22
(0.55)
400
(11.3)
0.83
(2.07)
0.36 (.90)
0.29
(0.72)
450
(12.7)
0.45
(1.13)
0.37
(0.92)
500
(14.2)
0.56
(1.40)
0.45
(1.13)
600
(17.0)
0.81
(2.03)
0.66
(1.65)
† or ‡ Models to which min. ow applies. (Minimum ow maximum calculated ΔP = 3.5” w.c. [single by-pass])
Model Number
and Pipe Size
3/4x3/4
M611*
1x1
100
(2.83)
0.02
(0.05)
0.02
(0.05)
150
(4.25)
0.06
(0.15)
0.05
(0.12)
200
(5.66)
0.09
(0.23)
0.07
(0.18)
300
(8.5)
0.20
(0.50)
0.16
(0.40)
400
(11.3)
0.36
(0.90)
0.29
(0.72)
500
(14.2)
0.56
(1.40)
0.46
(1.15)
600
(17.0)
0.81
(2.03)
0.66
(1.65)
700
(19.8)
1.10
(2.75)
0.90
(2.25)
800
(22.7)
1.45
(3.63)
1.18
(2.95)
900
(25.5)
1.83
(4.58)
1.50
(3.75)
700
(19.8)
0.90
(2.25)
1000
(28.3)
1.85
(4.63)
750
(21.2)
1.00
(2.50)
CSA
Listed
1000
Min. Flow
†5-90
(0.14-2.5)
†5-125
(0.14-3.5)
‡5-185
(0.14-5.2)
†10-330
(0.28-9.3)
Min. Flow
10-330
(0.28-9.3)
Model Number and
Pipe Size
1x1
MR212D*
MR251D
MR212E*
MR251E
MR212G*
MR251G
*U.L. recognized **Pressure Drop gures derived from CSA Maximum Listed Capacities in far right column (not ow at column top).
Model Number
and Pipe Size
MR212J 4x4
1¼x1¼
1½x1½
1½x1½
2x2
2½x2½
3x3
1000
(28.3)
1.9
(4.75)
1.7
(4.25)
1.7
(4.25)
6000
(170)
1.9
(4.75)
1500
(42.5)
2.9
(7.25)
2.3
(5.75)
2.2
(5.50)
8000
(227)
2.1
(5.25)
2000
(56.5)
4.9
(12.25)
3.1
(7.75)
2.9
(7.25
1.9
(4.75)
1.9
(4.75)
10000
(283)
2.4
(6.00)
2500
(70.8)
6.2**
(15.50)
4.8
(12.00)
3.9
(9.75)
2.4
(6.00)
2.1
(5.25)
12000
(340)
2.7
(6.75)
3000
(85.0)
5.9**
(14.75)
5.4
(13.50)
2.9
(7.25)
2.4
(6.00)
14000
(397)
3.1
(7.75)
3500
(99.0)
3.5
(8.75)
2.7
(6.75)
1.9
(4.75)
16000
(397)
3.6
(9.00)
5000
(142)
6.0**
(15.00)
5.5
(13.75)
2.2
(5.50)
2.1
(5.25)
18000
(510)
4.5
(11.25)
6000
(170)
6.0**
(15.00)
2.6
(6.50)
2.3
(5.75)
20000
(566)
5.4
(13.50)
7000 (198)
3.0
(7.50)
2.6
(6.50)
22000
(623)
(16.50)
10000
(283)
6.1
(15.25)
4.6
(11.50)
6.6
24000
(680)
7.8
(19.50)
11000
(311)
5.6
(14.00)
27000
(765)
(24.75)
9.9
CSA
Listed
2250
2750
3000
4750
5250
10000
11000
(31.00)
Min. Flow Min. Flow
Applies to MR212s
(0.71-8.5)
(0.71-8.5)
(1.4-12.7)
30000
(850)
12.4
only
25-300
25-300
50-450
Min. Flow
1-1000
(0.03-28.3)
© 2008 Maxitrol Company, All Rights Reserved
7
Page 8
TYPICAL GAS TRAINS
Modulator (M) or Modulator-Regulator (MR) Valve: Mount in upright position in horizontal run of pipe, downstream of other controls - a seperate gas pressure regulator must be used with any modulator (M) valve.
Figure 6 : M Valve: Regulator upstream of modulator valve
Figure 7 : MR Valve: Modulator-Regulator valve
INSTALLATION OF MR410, MR510, MR610 VALVE
Figure 8 : If diaphragm type automatic gas valve is used with seperate regulator, install MR valve downstream from diaphragm gas valve. Retain regulator in manifold and adjust 2 or 3 turns to compensate for pressure drop of MR valve.
Figure 9 : If full combination control is used, in­stall MR valve downstream. Adjust regulator in combination control 2 or 3 turns to compensate for pressure drop at MR valve.
Figure 10 : If solenoid type automatic gas valve is used with seperate regulator, replace regula­tor with the MR valve.
MR Valve must be in upright position, in horizontal run of pipe only with pilot gas supply upstream.
MODIFICATIONS
Models having the letters B, H, M, R, or W, or a combina­tion of these sufx letters, indicates the design modication described below:
B - both sides tted for low re adjustment.
H - capable of a total modulation span of as much as 10” w.c.
M - PL parallel thread conforms to ISO 7-1.
R - Right side outlet - low re by-pass adjustment on right side.
Available on models: M411, M511, M420, and M520.
W - Indicates covered wire terminal connections, same as M611.
Available on models: M411, M511, M420, M520, M620, M451, M551, and M651.
Note: Models M411, M511, and M611 are available with 1/8” NPT connection for reading outlet pressure. Not availabe on “B” models connection is located on opposite side of by-pass adjustment. (See Dimensions section of this bulletin)
Maxitrol Company 23555 Telegraph Rd., PO Box 2230 Southeld, MI 48037-2230
MMR_MT_EN_10.2008
8
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