Maximo PV4048 HM, PV5048 HM User Manual
maximo
USER’S MANUAL
SOLAR INVERTER
PV4048 HM &
PV5048 HM
Version 10 August 2018
Appliances
PC TV Air-conditioning Fridge Washing machine
1
Table of Contents
ABOUT THIS MANUAL ................................................................................................... 1
Purpose.......................................................................................................................................... 1
SAFETY INSTRUCTIONS .............................................................................................. 1
INTRODUCTION ........................................................................................................... 3
Features ......................................................................................................................................... 3
Basic System Architecture ............................................................................................................ 3
Product Overview ......................................................................................................................... 4
INSTALLATION ............................................................................................................ 5
Unpacking and Inspection ............................................................................................................. 5
Preparation .................................................................................................................................... 5
Mounting the Unit ......................................................................................................................... 5
Battery Connection ....................................................................................................................... 6
AC Input/ Output Connection ....................................................................................................... 8
PV Connection ............................................................................................................................ 10
Communication Connection ....................................................................................................... 11
Dry Contact Signal ...................................................................................................................... 11
Connecting the CAN Cable ........................................................................................................ 11
OPERATION ................................................................................................................ 12
Power ON/OFF ........................................................................................................................... 12
Operation and Display Panel ...................................................................................................... 12
LCD Display Icons ..................................................................................................................... 13
LCD Setting ................................................................................................................................ 15
Fault Reference Code .................................................................................................................. 20
Warning Indicator ....................................................................................................................... 22
Operating Mode Description ....................................................................................................... 23
Display Setting ............................................................................................................................ 25
SPECIFICATIONS ..................................................................................................................... 26
Table 1 Line Mode Specifications .............................................................................................. 26
Table 2 Inverter Mode Specifications ......................................................................................... 27
Table 3 Charge Mode Specifications .......................................................................................... 28
Table 4 General Specifications ................................................................................................... 29
TROUBLE SHOOTING ................................................................................................. 29
Appendix: Approximate Back-up Time Table .......................................................... 30
2
ABOUT THIS MANUAL
Purpose
This manual describes the assembly, installation, operation and troubleshooting of this unit.
Please read this manual carefully before installations and operations. Keep this manual for future
reference.
Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read
and keep this manual for future reference.
1. Before installing the inverter, read all instructions and cautionary markings on the inverter, the
batteries and all appropriate sections of this manual.
2. CAUTION – Only use rechargeable deep-cycle lead acid type flooded, AGM or GEL batteries.
or Lithium batteries. Other types of batteries may burst, causing injury and damage.
3. Do not disassemble the inverter. Take it to a qualified service center when service or repair is
required. Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or
cleaning. Turning off the unit will not reduce this risk.
5. CAUTION --Only qualified personnel should install this inverter and connect batteries.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate
cable size. It' s very important to correctly operate this inverter.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists
to drop a tool to spark or short circuit batteries or other electrical parts and could cause an
explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals.
Please refer to INSTALLATION section of this manual for the details.
10. A Battery Isolator of appropriate size needs to be installed as over-current protection between
the inverter and the battery.
11. GROUNDING INSTRUCTIONS- This inverter should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this
inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when
DC input short circuits.
13. Warning!! Only qualified service persons should service this inverter. If errors persist after
following the troubleshooting table, please send this inverter back to local dealer or service
center for maintenance.
3
INTRODUCTION
This is a multi-function inverter/charger, combining the functions of inverter, MPPT solar charger
and battery charger to offer uninterruptible power supply. Its comprehensive LCD display offers
user-configurable and easy-accessible button operation such as battery charging current, AC/solar
charger priority, and acceptable input voltage based on different applications.
Features
Pure sine wave inverter, with built-in MPPT solar charge controller
Built-in automatic generator start function, 2-wire start
Configurable input voltage range for home appliances and personal computers via LCD setting
Configurable battery charging current based on applications via LCD setting
Configurable AC/Solar Charger priority via LCD setting
Compatible to mains voltage or generator power
Auto restart while AC is recovering
Overload/ Over temperature/ short circuit protection
Smart battery charger design for optimized battery performance
Cold start function
Basic System Architecture
The following illustration shows a basic application for this inverter/charger. It also includes
following devices to have a complete running system:
Generator
PV modules
Consult with your system integrator for other possible system architectures depending on your
requirements.
This inverter can power all kinds of appliances in home or office environment, including
motor-type appliances such as tube light, fan, refrigerator and air conditioner.
Figure 1 Hybrid Power System
4
Product Overview
4KVA-5KVA parallel model
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. Circuit breaker
12. RS485 communication port
13. Parallel communication port (only for parallel model)
14. Parallel switch
15. Dry contact
16. USB
4KVA-5KVA single model
NOTE: For parallel model installation and
operation, please check separate parallel
installation guide for the details.
5
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged.
You should have received the following items inside of package:
The unit x 1
User manual x 1
Communication cable x 1
USB cable x 1
Software CD x 1
Preparation
To be able to connect all wiring, take off bottom cover by removing four screws as shown below.
Mounting the Unit
Consider the following points before selecting where to install:
SUITABLE FOR MOUNTING ON NON-COMBUSTIBLE SURFACE ONLY.
Install the unit by screwing three screws
⚫ Do not mount the inverter on flammable
construction materials.
⚫ Indoor use only, IP 20 rated, avoid direct sunlight
⚫ Mount on a solid surface.
⚫ Install this inverter at eye level in order to allow
the LCD display to be read at all times.
⚫ For proper air circulation to dissipate heat, allow
a clearance of approx. 20 cm to the side and
approx. 30 cm above and below the unit.
⚫ The ambient temperature should be between 0℃
and 55℃ to ensure optimal operation.
⚫ The recommended installation position is
vertically to the wall.
⚫ Be sure to keep other objects away as shown in
the diagram to guarantee sufficient heat
dissipation and to have space for removing wires
6
Battery Connection
CAUTION: For safe operation and regulation compliance, it's required to install a separate DC
over-current protector or isolator between battery and inverter. It may not be required to have a
battery isolator in some applications, however, it's still required to have an over-current protection
installed. Please refer to table below for typical amperage to determine required fuse or breaker
and cable size.
WARNING! All wiring must be performed by a qualified person.
WARNING! It's very important for system safety and efficient operation to use
appropriate cable for battery connection. In a parallel system (two or three units)
make the battery cables the same length.
Model
Typical
Amperage
Battery
Capacity
Wire Size
Ring Terminal
Torque
Value
Cable
mm2
Dimensions
D(mm)
L(mm)
4048
66A
200AH
1*4AWG
22
6.4
33.2
2~3Nm
2*8 AWG
14
6.4
29.2
5048
87A
200AH
1*4AWG
22
6.4
33.2
2~3Nm
2*8 AWG
14
6.4
29.2
Please follow below steps to implement battery connection:
1. Fit recommended cable lugs to battery cables.
2. Connect batteries to make a 48V battery bank. Suggested battery capacity is at least 200Ah
for the 4KVA/5KVA inverter model.
NOTE: Only use Deep Cycle Flooded/GEL/AGM lead acid battery or approved Lithium batteries.
Ring terminal:
7
3. Insert the cable lugs of battery cable flatly into the M6 battery connector of the inverter and
make sure the nuts are tightened with a torque of 2-3 Nm. Making sure polarity at both the
battery/battery isolator and the inverter is correctly connected.
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage in series.
CAUTION!! Do not place anything between the flat part of the inverter terminal and
the ring terminal. Otherwise, overheating may occur.
CAUTION!! Do not apply anti-oxidant substance on the terminals before
terminals are connected tightly.
CAUTION!! Before making the final DC connection or closing DC
breaker/isolator, be sure positive (+) must be connected to positive (+) and
negative (-) must be connected to negative (-).
8
AC Input / Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker
between inverter and AC input power source. This will ensure the inverter can be securely
disconnected during maintenance and fully protected from over current of AC input. The
recommended spec of AC breaker is 40A for 4KVA and 50A for 5KVA.
CAUTION!! There are two terminal blocks with "IN" and "OUT" markings. Please do
NOT-misconnect input and output connectors.
WARNING! All wiring must be performed by a qualified person.
WARNING! It's very important for system safety and efficient operation to use appropriate cable
for AC input connection. To reduce risk of injury, please use the proper recommended cable size
as below.
Suggested cable requirement for AC wires
Model
Gauge
Torque Value
4KVA
10AWG
1.4~1.6Nm
5KVA
8AWG
1.4~1.6Nm
Please follow below steps to implement AC input/output connection:
1. Before making AC input/output connection, be sure to open DC protector or disconnector first.
2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor
N 3mm.
3. Insert AC input wires according to polarities indicated on terminal block and tighten the
terminal screws. Be sure to connect PE protective conductor ( ) first.
WARNING:
Be sure to that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten
terminal screws.
Be sure to connect PE protective conductor ( )first.
Ground (yellow-green)
L
LINE (brown or black)
N
Neutral (blue)
Ground (yellow-green)
L LINE (brown or black)
N
Neutral (blue)
9
5. Make sure the wires are securely connected.
CAUTION: Important
Be sure to connect AC wires with correct polarity. If L and N wires are connected reversely, it may
cause AC short-circuited when these inverters are worked in parallel operation.
CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because
it's required to have enough time to balance refrigerant gas inside of circuits. If a power shortage
occurs and recovers in a short time, it will cause damage to your connected appliances. To prevent
this kind of damage, please check manufacturer of air conditioner if it's equipped with time-delay
function before installation. Otherwise, this inverter/charger will trig overload fault and cut off
output to protect your appliance but sometimes it still causes internal damage to the air
conditioner.
PV Connection
CAUTION: Before connecting to PV modules, please install a DC circuit breaker or DC isolator
of appropriate size between inverter and PV modules.
WARNING! All wiring must be performed by a qualified person.
WARNING! It's very important for system safety and efficient operation to use appropriate cable
size for PV module connection.
Model
Typical Amperage
Cable Size
Torque
4048/60A
5048/60A
60A
8 AWG
1.4~1.6Nm
4048/80A
5048/80A
80A
6 AWG
2.0~2.4Nm
PV Module Selection:
When selecting PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV array can not exceed 145Vdc in the coldest condition.
2. Open circuit Voltage (Voc) of PV array needs to be higher than minimum battery voltage
Solar Charging Mode
INVERTER MODEL
4048/60A 5048/60A
4048/80A 5048/80A
Max. PV Array Open Circuit Voltage
145Vdc
PV Array MPPT Voltage Range
64~130Vdc
Min. battery voltage for PV charge
34Vdc
Please follow below steps to implement PV module connection:
1. Remove insulation sleeve 10 mm for positive and negative conductors
2. Check correct polarity of connection from PV array to PV input
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