Maximo PV4048 HM, PV5048 HM User Manual

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maximo
USER’S MANUAL
SOLAR INVERTER
PV4048 HM &
PV5048 HM
Version 10 August 2018
Appliances
PC TV Air-conditioning Fridge Washing machine
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Table of Contents
ABOUT THIS MANUAL ................................................................................................... 1
Purpose.......................................................................................................................................... 1
SAFETY INSTRUCTIONS .............................................................................................. 1
INTRODUCTION ........................................................................................................... 3
Features ......................................................................................................................................... 3
Basic System Architecture ............................................................................................................ 3
Product Overview ......................................................................................................................... 4
INSTALLATION ............................................................................................................ 5
Unpacking and Inspection ............................................................................................................. 5
Preparation .................................................................................................................................... 5
Mounting the Unit ......................................................................................................................... 5
Battery Connection ....................................................................................................................... 6
AC Input/ Output Connection ....................................................................................................... 8
PV Connection ............................................................................................................................ 10
Communication Connection ....................................................................................................... 11
Dry Contact Signal ...................................................................................................................... 11
Connecting the CAN Cable ........................................................................................................ 11
OPERATION ................................................................................................................ 12
Power ON/OFF ........................................................................................................................... 12
Operation and Display Panel ...................................................................................................... 12
LCD Display Icons ..................................................................................................................... 13
LCD Setting ................................................................................................................................ 15
Fault Reference Code .................................................................................................................. 20
Warning Indicator ....................................................................................................................... 22
Operating Mode Description ....................................................................................................... 23
Display Setting ............................................................................................................................ 25
SPECIFICATIONS ..................................................................................................................... 26
Table 1 Line Mode Specifications .............................................................................................. 26
Table 2 Inverter Mode Specifications ......................................................................................... 27
Table 3 Charge Mode Specifications .......................................................................................... 28
Table 4 General Specifications ................................................................................................... 29
TROUBLE SHOOTING ................................................................................................. 29
Appendix: Approximate Back-up Time Table .......................................................... 30
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ABOUT THIS MANUAL
Purpose
This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read this manual carefully before installations and operations. Keep this manual for future reference.
Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read
and keep this manual for future reference.
1. Before installing the inverter, read all instructions and cautionary markings on the inverter, the
batteries and all appropriate sections of this manual.
2. CAUTION – Only use rechargeable deep-cycle lead acid type flooded, AGM or GEL batteries.
or Lithium batteries. Other types of batteries may burst, causing injury and damage.
3. Do not disassemble the inverter. Take it to a qualified service center when service or repair is
required. Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or
cleaning. Turning off the unit will not reduce this risk.
5. CAUTION --Only qualified personnel should install this inverter and connect batteries.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate
cable size. It' s very important to correctly operate this inverter.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists
to drop a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals.
Please refer to INSTALLATION section of this manual for the details.
10. A Battery Isolator of appropriate size needs to be installed as over-current protection between
the inverter and the battery.
11. GROUNDING INSTRUCTIONS- This inverter should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when
DC input short circuits.
13. Warning!! Only qualified service persons should service this inverter. If errors persist after
following the troubleshooting table, please send this inverter back to local dealer or service center for maintenance.
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INTRODUCTION
This is a multi-function inverter/charger, combining the functions of inverter, MPPT solar charger and battery charger to offer uninterruptible power supply. Its comprehensive LCD display offers user-configurable and easy-accessible button operation such as battery charging current, AC/solar charger priority, and acceptable input voltage based on different applications.
Features
Pure sine wave inverter, with built-in MPPT solar charge controller Built-in automatic generator start function, 2-wire start Configurable input voltage range for home appliances and personal computers via LCD setting Configurable battery charging current based on applications via LCD setting Configurable AC/Solar Charger priority via LCD setting Compatible to mains voltage or generator power Auto restart while AC is recovering Overload/ Over temperature/ short circuit protection Smart battery charger design for optimized battery performance Cold start function
Basic System Architecture
The following illustration shows a basic application for this inverter/charger. It also includes following devices to have a complete running system:
Generator
PV modules Consult with your system integrator for other possible system architectures depending on your requirements. This inverter can power all kinds of appliances in home or office environment, including motor-type appliances such as tube light, fan, refrigerator and air conditioner.
Figure 1 Hybrid Power System
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Product Overview
4KVA-5KVA parallel model
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. Circuit breaker
12. RS485 communication port
13. Parallel communication port (only for parallel model)
14. Parallel switch
15. Dry contact
16. USB
4KVA-5KVA single model
NOTE: For parallel model installation and
operation, please check separate parallel installation guide for the details.
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INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should have received the following items inside of package:
The unit x 1 User manual x 1 Communication cable x 1 USB cable x 1 Software CD x 1
Preparation
To be able to connect all wiring, take off bottom cover by removing four screws as shown below.
Mounting the Unit
Consider the following points before selecting where to install:
SUITABLE FOR MOUNTING ON NON-COMBUSTIBLE SURFACE ONLY.
Install the unit by screwing three screws
⚫ Do not mount the inverter on flammable
construction materials.
⚫ Indoor use only, IP 20 rated, avoid direct sunlight ⚫ Mount on a solid surface. ⚫ Install this inverter at eye level in order to allow
the LCD display to be read at all times.
⚫ For proper air circulation to dissipate heat, allow
a clearance of approx. 20 cm to the side and approx. 30 cm above and below the unit.
⚫ The ambient temperature should be between 0℃
and 55℃ to ensure optimal operation.
⚫ The recommended installation position is
vertically to the wall.
⚫ Be sure to keep other objects away as shown in
the diagram to guarantee sufficient heat dissipation and to have space for removing wires
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Battery Connection
CAUTION: For safe operation and regulation compliance, it's required to install a separate DC
over-current protector or isolator between battery and inverter. It may not be required to have a battery isolator in some applications, however, it's still required to have an over-current protection installed. Please refer to table below for typical amperage to determine required fuse or breaker and cable size.
WARNING! All wiring must be performed by a qualified person. WARNING! It's very important for system safety and efficient operation to use
appropriate cable for battery connection. In a parallel system (two or three units) make the battery cables the same length.
Model
Typical
Amperage
Battery
Capacity
Wire Size
Ring Terminal
Torque
Value
Cable
mm2
Dimensions
D(mm)
L(mm)
4048
66A
200AH
1*4AWG
22
6.4
33.2
2~3Nm
2*8 AWG
14
6.4
29.2
5048
87A
200AH
1*4AWG
22
6.4
33.2
2~3Nm
2*8 AWG
14
6.4
29.2
Please follow below steps to implement battery connection:
1. Fit recommended cable lugs to battery cables.
2. Connect batteries to make a 48V battery bank. Suggested battery capacity is at least 200Ah
for the 4KVA/5KVA inverter model.
NOTE: Only use Deep Cycle Flooded/GEL/AGM lead acid battery or approved Lithium batteries.
Ring terminal:
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3. Insert the cable lugs of battery cable flatly into the M6 battery connector of the inverter and
make sure the nuts are tightened with a torque of 2-3 Nm. Making sure polarity at both the battery/battery isolator and the inverter is correctly connected.
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage in series.
CAUTION!! Do not place anything between the flat part of the inverter terminal and the ring terminal. Otherwise, overheating may occur. CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals are connected tightly. CAUTION!! Before making the final DC connection or closing DC breaker/isolator, be sure positive (+) must be connected to positive (+) and negative (-) must be connected to negative (-).
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AC Input / Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker
between inverter and AC input power source. This will ensure the inverter can be securely disconnected during maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 40A for 4KVA and 50A for 5KVA. CAUTION!! There are two terminal blocks with "IN" and "OUT" markings. Please do NOT-misconnect input and output connectors.
WARNING! All wiring must be performed by a qualified person. WARNING! It's very important for system safety and efficient operation to use appropriate cable
for AC input connection. To reduce risk of injury, please use the proper recommended cable size as below.
Suggested cable requirement for AC wires
Model
Gauge
Torque Value
4KVA
10AWG
1.4~1.6Nm
5KVA
8AWG
1.4~1.6Nm
Please follow below steps to implement AC input/output connection:
1. Before making AC input/output connection, be sure to open DC protector or disconnector first.
2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor N 3mm.
3. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws. Be sure to connect PE protective conductor ( ) first.
WARNING:
Be sure to that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( )first.
Ground (yellow-green)
L
LINE (brown or black)
N
Neutral (blue)
Ground (yellow-green)
L LINE (brown or black) N
Neutral (blue)
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5. Make sure the wires are securely connected.
CAUTION: Important Be sure to connect AC wires with correct polarity. If L and N wires are connected reversely, it may cause AC short-circuited when these inverters are worked in parallel operation.
CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it's required to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check manufacturer of air conditioner if it's equipped with time-delay function before installation. Otherwise, this inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes internal damage to the air conditioner.
PV Connection
CAUTION: Before connecting to PV modules, please install a DC circuit breaker or DC isolator of appropriate size between inverter and PV modules.
WARNING! All wiring must be performed by a qualified person. WARNING! It's very important for system safety and efficient operation to use appropriate cable
size for PV module connection.
Model
Typical Amperage
Cable Size
Torque
4048/60A 5048/60A
60A
8 AWG
1.4~1.6Nm
4048/80A 5048/80A
80A
6 AWG
2.0~2.4Nm
PV Module Selection:
When selecting PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV array can not exceed 145Vdc in the coldest condition.
2. Open circuit Voltage (Voc) of PV array needs to be higher than minimum battery voltage
Solar Charging Mode
INVERTER MODEL
4048/60A 5048/60A 4048/80A 5048/80A
Max. PV Array Open Circuit Voltage
145Vdc
PV Array MPPT Voltage Range
64~130Vdc
Min. battery voltage for PV charge
34Vdc
Please follow below steps to implement PV module connection:
1. Remove insulation sleeve 10 mm for positive and negative conductors
2. Check correct polarity of connection from PV array to PV input
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3. Make sure the wires are securely connected
Recommended PV module configuration
PV Module Spec.(reference) Risen Energy RSM60-6-270P
-270W
-Vmp:30.67Vdc
-Imp:8.79A
-Voc:37.88Vdc
-Isc:9.31A Inverter Model
Q’ty of modules
Array output
4048/60A 5048/60A
3S 5P
15 Panels
4050 Watt
Voc 113.64 V
Isc 46.55 A
4048/80A 5048/80A
3S 6P
18 Panels
4860 Watt
Voc 113.64 V
Isc 55.86 A
Example: Array Voc 113.64V, coldest temperature -10°, Correction Factor 1.14, effective Voc_max 129.5V. Use table below to find the appropriate Correction Factor
Voltage Correction Factors for Crystalline and Multi-Crystalline Silicon PV Modules
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Communication Connection
Please use supplied communication cable to connect inverter to PC. Insert bundled CD into a computer and follow on-screen instruction to install the monitoring software. For the detailed software operation, please check user manual of software inside of CD.
Dry Contact Signal
There is one dry contact (3A/250VAC) available on the rear panel. It could be used to deliver a signal to an external device when the battery voltage reaches warning levels to start a generator.
Unit status
Condition
NC&C
NO&C
Power Off
Unit is off and no output is powered.
Close
Open
Power On
output is powered from “AC in”
Close
Open
Output is powered from Battery or Solar.
Program 01 set as “AC in” Battery voltage<Low DC warning voltage
Open
Close
Battery voltage>Setting value in Program 21 or battery charging reaches floating stage
Close
Open
Program 01is set as SBU, SUB, solar first
Battery voltage<Setting value in Program 20
Open
Close
Battery voltage>Setting value in Program 21 or battery charging reaches floating stage
Close
Open
Connecting the CAN Cable
The CAN cable enables communication between the inverter and Li-ion batteries with a CAN ports. The RS485 port on the inverter is used to communicate with the battery. Below chart shows the pin configuration of the inverter.
Dry contact port:
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OPERATION Power ON/OFF
Once the unit has been properly installed and the batteries connected, flick the On/Off switch (located on the right hand bottom corner of the case) to the ON position to turn the inverter on.
Operation and Display Panel
The operation and display panel, shown in below chart, is on the front panel of the inverter. It includes three indicators, four function keys and a LCD display, indicating the operating status and input/output power information.
LED Indicator
LED Indicator
Messages
AC/INV
Green
Solid On
Output is powered by AC in Line mode.
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Flashing
Output is powered by battery or PV in battery mode.
CHG
Yellow
Flashing
Battery is charging or discharging.
FAULT
Red
Solid On
Fault occurs in the inverter.
Flashing
Warning condition occurs in the inverter.
Function Keys
Function Keys
Description.
MENU
Enter or exit setting mode go to previous selection.
UP
Increase the setting data.
DOWN
Decrease the setting data.
ENTER
Hold 2s to enter setting mode. Press to confirm the selection and move to next selection.
LCD Display Icons
Icon
Function description
Input Source Information and Output Information
Indicates the AC information
Indicates the DC information
Indicate input voltage, input frequency, PV voltage, battery voltage and charger current. Indicate output voltage, output frequency, load in VA, load in Watt and discharging current.
Configuration Program and Fault Information
Indicates the setting programs
Indicates the warning and fault codes. Warning: flashing with warning code. Fault: lighting with fault code.
Battery Information
Indicates battery level by 0-24%, 25-49%, 50-74% and 75-100% in battery mode and charging status in line mode.
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In AC mode, it will present battery charging status.
Status
Battery voltage
LCD Display
Constant Current mode/Constant Voltage mode
<2V/cell
4 bars will flash in turns
2~2.083v/cell
Bottom bar solid, three top bars flashing.
2.083~2.167V/cell
Bottom two bars solid, two top bars will flash in turns.
>2.167V/cell
Bottom three bars solid, top bar will flash.
Batteries are fully charged.
4 bars solid.
In battery mode, it will present battery capacity.
Load Percentage
Battery Voltage
LCD Display
Load >50%
<1.717V/cell
1.717V/cell~1.8V/cell
1.8~1.883V/cell
>1.883 V/cell
50%> Load>20%
<1.817V/cell
1.817V/cell~1.9V/cell
1.9 V/cell ~1.983V/cell
>1.983 V/cell
Load<20%
<1.867V/cell
1.867V/cell~1.95V/cell
1.95V/cell~2.033V/cell
>2.033 V/cell
Load Information
Indicates overload.
Indicates the load level by 0-24%, 25-50%, 50-74% and 75-100%.
0%~25%
25%~50%
50%~75%
75%~100%
Mode Operation Information
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Indicates unit connects to the mains.
Indicates unit connects to the PV panel. Indicates load is supplied by “AC in” power.
Indicates the solar charger circuit is working.
Indicates the DC/AC inverter circuit is working.
Mute Operation
Indicates unit alarm is disabled.
LCD Setting
After holding the "ENTER" button for 2 seconds, the unit will enter setting mode. Press "UP" or "DOWN" to select the correct setting. Press "ENTER" to confirm the selection and move to the next step.
Setting Programs:
Pro gra m
Description
Selectable option
00
Exit setting mode
Escape
01
Output source priority selection
(default)
Solar provides power to the loads as first priority. If solar energy is not sufficient to power all connected loads, AC energy will supply power to the loads at the same time. The battery energy will supply power to the load only if AC power is unavailable. If solar power is unavailable, AC will charge the battery until the battery voltage reaches setting in point 21. If solar power is available, but the battery voltage is lower than the setting in point 20, AC will charge the battery until the battery voltage reaches the setting in point 20.
Solar energy provides power to the loads as first priority. If solar energy is not sufficient to power all connected loads, the battery will supply power to the loads at the same time. AC provides power to the loads only when battery voltage drops to either low-level warning voltage or the setting in point 20 or solar and battery is not sufficient. The battery energy will supply power to the load in the condition of the AC is unavailable or the battery voltage is higher than the setting in point 21
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(when BLU is selected in point 5) or program 20(when LBU is selected in point 5). If solar power is available, but the battery voltage is lower than the setting in point 20, the AC will charge the battery until the battery voltage reaches the setting point in program 20.
Solar energy provides power to the loads as first priority. If battery voltage has been higher than the setting point in program 21 for 5 minutes, and the solar energy has been available for 5 minutes too, the inverter will turn to battery mode, solar and battery will provide power to the loads at the same time. When the battery voltage drops to the setting in point 20, the inverter will turn to bypass mode, AC will provides power to the load only, and solar power will charge only the battery.
AC will provide power to the loads as first priority. Solar and battery energy will provide power to the loads only when AC power is not available.
02
AC input voltage range
Appliances (default)
If selected, acceptable AC input voltage range will be within 90-280VAC.
UPS
If selected, acceptable AC input voltage range will be within 170-280VAC.
GEN
When the user uses the device to connect the generator, select the generator mode.
VDE
If selected, acceptable AC input voltage range will conform to VDE4105 (184VAC-253VAC)
03
Output voltage
Set the output voltage, (220VAC-240VAC)
04
Output frequency
50HZ (default)
60HZ
05
Solar supply priority
(default)
Solar energy provides power to charge battery as first priority. When AC is available, if the battery voltage is lower than the setting in point 21, solar energy will not supply to the load it will only charge the
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battery. If the battery voltage is higher than the setting point in program 21, the solar energy will supply to the load and recharge the battery.
Solar energy provides power to the loads as first priority If the battery voltage is lower than the setting in point 20, solar energy will not supply power to the load, it will only charge the battery. If the battery voltage is higher than the setting in point 20, solar energy will supply to the load and recharge the battery.
06
Overload bypass:
The unit will transfer to line mode if overload occurs in battery mode.
Bypass disabled
Bypass enabled (default)
07
Auto restart when overload occurs
Restart disabled
Restart enabled
08
Auto restart when over temperature occurs
Restart disabled
Restart enabled
10
Charger source priority: To configure charger source priority
If this inverter/charger is working in Line, Standby or Fault mode, charger source can be programmed as below:
Solar first
Solar energy will charge battery as first priority. AC will charge the battery only when solar energy is not available.
Solar and “AC in”
Solar energy and AC will charge battery at the same time.
Only Solar
Solar energy will be the only source to charge the battery
If this inverter/charger is working in Battery mode or Power saving mode, only solar energy can charge the battery. Solar energy will charge battery if it's available and sufficient.
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Maximum total charging current: Solar and AC input
60A model (default)
Setting range is from 1 A to 120A. Increment of each click is 1A.
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80A model (default)
Setting range is from 1 A to 140A. Increment of each click is 1A.
13
Maximum AC charging current
30A model (default)
Setting range is from 1A to 60A. Increment of each click is 1A.
14
Battery type
AGM (default) Flooded
GEL LEAD
Lithium Ion User-Defined If "User-Defined" or “LI” is selected, battery charge voltage and low DC cut-off voltage can be set up in program 17, 18 and 19.
17
Bulk charging voltage (C.V voltage)
48V model default setting: 56.4V
If self-defined is selected in program 14, this program can be set up. Setting range is from 48.0V to 58.4V for 48Vdc model. Increment of each click is 0.1V
18
Floating charging voltage
48V model default setting: 54.0V
If self-defined is selected in program 14, this program can be set up. Setting range is from 48.0V to 58.4V for 48Vdc model. Increment of each click is 0.1V
19
Low DC cut off battery voltage setting
48V model default setting: 40.8V
If self-defined is selected in program 14, this program can be set up. Setting range is from 40.0V to 48.0V for 48Vdc model. Increment of each click is 0.1V. Low DC cut-off voltage will be fixed to setting value no matter what percentage of load is connected.
20
Battery stop discharging voltage when AC is available Available options for 48V models:
46.0V (default)
Setting range is from 44.0V to 58.0V. Increment of each click is
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0.1V
21
Battery stop charging voltage when AC is available
Available options for 48V models:
54.0V (default)
Setting range is from 44.0V to 58.0V. Increment of each click is 0. 1V
22
Auto turn page
(default) If selected, the display screen will auto turn the display page.
If selected, the display screen will stay at latest screen user finally switches.
23 Backlight control
Backlight on
Backlight off (default)
24 Alarm control
Alarm on (default)
Alarm off
25 Beeps while primary source
is interrupted
Alarm on
Alarm off (default)
27 Record Fault code
Record enable(default)
Record disable
After pressing and holding “MENU” button for 6 seconds, the unit will enter reset model. Press “UP” and “DOWN” button to select programs. And then, press “ENTER” button to exit.
(default)
Reset setting disable
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Reset setting enable
Fault Reference Code
Fault Code
Fault Cause
LCD Indication
01
Fan is locked when inverter is off
02
Inverter transformer over temperature
03
battery voltage is too high
04
battery voltage is too low
05
Output short circuited
06
Inverter output voltage is high
07
Overload time out
08
Inverter bus voltage is too high
09
Bus soft start failed
11
Main relay failed
21
Inverter output voltage sensor error
22
Inverter “AC in” voltage sensor error 23
Inverter output current sensor error
24
Inverter “AC in” current sensor error
25
Inverter load current sensor error
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26
Inverter AC over current error
27
Inverter radiator over temperature
31
Solar charger battery voltage class error
32
Solar charger current sensor error
33
Solar charger current is uncontrollable 41
Inverter “AC in” voltage is low
42
Inverter “AC in” voltage is high
43
Inverter “AC in” under frequency
44
Inverter “AC in” over frequency
51
Inverter over current protection error
52
Inverter bus voltage is too low
53
Inverter soft start failed
55
Over DC voltage in AC output
56
Battery connection is open 57
Inverter control current sensor error
58
Inverter output voltage is too low
Warning Indicator
Warning Code
Warning Event
Icon flashing
61
Fan is locked when inverter is on.
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62
Fan 2 is locked when inverter is on.
63
Battery is over-charged.
64
Low battery
67
Overload
70
Output power derating
72
Solar charger stops due to low battery
73
Solar charger stops due to high PV voltage
74
Solar charger stops due to over load
75
Solar charger over temperature
76
PV charger communication error
77
Parameter error
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Operating State Description
Operation state
Description
LCD display
Match load state Note: DC power produced from your solar array is converted by the inverter into AC power, which is then sent to your main electrical panel to be used by your household appliances. Any excess power generated stored in the battery.
PV energy is charging the battery and providing AC power to the load
PV energy power is larger than inverter power
PV energy power is smaller than inverter power
PV is off Charge state
PV energy and
generator are
charging the
batteries.
Bypass state
Error are caused by inside circuit error or external reasons such as over temperature,
Off-Grid state
The inverter will provide output power from battery and PV power.
Inverter power loads from PV energy.
Inverter power loads from battery and PV energy.
Inverter power loads from battery only.
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Stop mode
The inverter stopped working. Turn off the inverter by the soft key and turn it back on.
Display Setting
The LCD display information will be switched in turns by pressing "UP" or "DOWN" key. The selectable information is switched as below order: battery voltage, battery current, inverter voltage, inverter current,”AC in” voltage, “AC in” current, load in Watt, load in VA, “AC in” frequency, inverter frequency, PV voltage, MPPT charging power, MPPT charging output voltage, MPPT charging current.
Selectable information
LCD display
Battery voltage/DC discharging current Inverter output voltage/Inverter output current
“AC in” voltage / “AC in” current
Load in Watt/VA
AC frequency/Inverter frequency
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PV voltage and power
PV charger output voltage and MPPT charging current
SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL
4048/60A 4048/80A 5048/60A 5048/80A
Input Voltage Waveform
Sinusoidal
Nominal Input Voltage
230Vac
Low Loss Voltage
90Vac±7V(APL、GEN);170Vac±7V(UPS)
186Vac±7V(VDE)
Low Loss Return Voltage
100Vac±7V(APL、GEN);180Vac±7V(UPS)
196Vac±7V(VDE)
High Loss Voltage
280Vac±7V(UPS、APL、GEN)253Vac±7V(VDE)
High Loss Return Voltage
270Vac±7V(UPS、APL、GEN)250Vac±7V(VDE)
Max AC Input Voltage
300Vac
Nominal Input Frequency
50HZ/60HZ (Auto detection)
Low Loss Frequency
40HZ±1HZ(UPS、APL、GEN)
47.5HZ±0.05HZ(VDE)
Low Loss Return Frequency
42HZ±1HZ(UPS、APL、GEN)
47.5HZ±0.05HZ(VDE)
High Loss Frequency
65HZ±1HZ(UPS、APL、GEN)
51.5HZ±0.05HZ(VDE)
High Loss Return
Frequency
63HZ±1HZ(APL、GEN、UPS)
50.05HZ±0.05HZ(VDE)
Output Short Circuit
Protection
Line mode: Circuit Breaker
Battery mode: Electronic Circuits
Efficiency (Line Mode)
>95%(Rated R load, battery full charged)
Transfer Time
10ms typical (UPS、VDE)
20ms typical (APL)
Output power derating:
When AC input voltage drops
230Vac model:
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to 95V or170V depending on models, the output power will be de-rated.
Table 2 Inverter Mode Specifications
INVERTER MODEL
4048/60A 4048/80A 5048/60A 5048/80A
Rated Output Power
4KVA/3.2KW
5KVA/4KW
Output Voltage Waveform
Pure Sine Wave
Output Voltage Regulation
230Vac±5%
Output Frequency
60Hz or 50Hz
Peak Efficiency
90%
Overload Protection
5s@>150% load;l0s@110%~150% load
Surge Capacity
2* rated power for 5 seconds
Nominal DC Input Voltage
48Vdc
Cold Start Voltage
46.0Vdc
Low DC Warning Voltage
@load<20% @ 20%≤load<50% @load≥50%
44.0Vdc
42.8Vdc
40.4Vdc
Low DC Warning Return Voltage
@load<20% @ 20%≤load<50% @load≥50%
46.0Vdc
44.8Vdc
42.4Vdc
Low DC Cut-off Voltage
@load<20% @ 20%≤load<50% @load≥50%
42.0Vdc
40.8Vdc
38.4Vdc
High DC Recovery Voltage
58Vdc
High DC Cut-off Voltage
60Vdc
No Load Power Consumption
<50W
*4KVA/5KVA only supports 230VAC system.
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Table 3 Charge Mode Specifications
“AC in” Charging Mode
INVERTER MODEL
4048/60A 4048/80A 5048/60A 5048/80A
Charging Current
@Nominal Input Voltage
1~60A
Absorption
Voltage
SEALED-LEAD
AGM/GEL
Battery
50
Flooded battery
50
Refloat Voltage
SEALED-LEAD
AGM/GEL
Battery
54.8
Flooded battery
54.8
Float
Voltage
SEALED-LEAD
AGM/GEL
Battery
57.6
Flooded battery
56.8
Charging Algorithm
3-Step(Flooded Battery、Sealed-Lead、AGM/Gel
Battery),4-Step(LI)
Solar Charging Mode
INVERTER MODEL
4048/60A 5048/60A
4048/80A 5048/80A
Rated Power
3000W
4000W
Solar Charging Current
60A
80A
Efficiency
98.0%max.
Max. PV Array Open Circuit
Voltage
145Vdc max
PV Array MPPT Voltage Range
64~130Vdc
PV Array Isc
60A
80A
Min battery voltage for PV
charge
34Vdc
Standby Power Consumption
2W
Battery Voltage Accuracy
+/-0.3%
PV Voltage Accuracy
+/-2V
Charging Algorithm
3-Step(Flooded Battery、Sealed-Lead、AGM/Gel
Battery),4-Step(LI)
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Charging algorithm for lead acid battery
Charging algorithm for Lithium battery
Joint “AC in” and Solar Charging
INVERTER MODEL
4048/60A 5048/60A
4048/80A 5048/80A
Max Charging Current
120A
140A
Default Charging Current
60A
80A
Table 4 General Specifications
INVERTER MODEL
4048/60A 5048/60A
4048/80A 5048/80A
Certification
IEC62109-1, IEC62109-2, SAA180814, CE
Operating Environment
IP20 Indoor use only, avoid direct sunlight
Operating Temperature Range
0℃ to 55℃
Storage temperature
-15℃ to 60℃
Back feed current to array
No back feed
Inrush current
40A
40A
Max output fault current
20.9A
26A
Max output overcurrent protection
15.3A
19.1A
Dimension (D*W*H), mm
354 x 272 x 128
528 x295 x141
Net Weight, kg
12.5
13.5
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TROUBLE SHOOTING
Problem
LCD/LED/Buz zer
Explanation/Possible cause
What to do
Unit shuts down automatically during startup process.
LCD/LEDs and buzzer will be active for 3 seconds and then complete off.
The battery voltage is too low ( < 1.91V/Cell)
1. Re-charge battery.
2. Replace battery. No response after power on.
No indication.
1. The battery voltage is far too low. (<1.4V/Cell)
2. Battery polarity is connected reversed.
1. Check if batteries the wiring are connected and well.
2. Re-charge battery.
3. Replace battery.
Mains exist but the unit works in battery mode.
Input voltage is displayed as 0 on the LCD and green LED is flashing.
Input protector is tripped
Check if AC breaker is tripped and AC wiring is connected well.
Green LED is flashing.
Insufficient quality of AC power
1. Check if AC wires are too thin and/or too long.
2. Check if generator (if applied) is working well or if input voltage range setting is correct. (Appliance=>wide)
When the unit is turned on, internal relay is switched on and off repeatedly.
LCD display and LEDs are flashing
Battery is disconnected.
Check if battery wires are connected well.
Buzzer beeps continuously and red LED is on.
Fault code 07
Overload error. The inverter is overload 110% and time is up.
Reduce the connected load by switching off some equipment.
Fault code 05
Output short circuited.
Check if wiring is connected well and remove abnormal load.
Internal temperature of inverter component is over 90℃.
Fault code 02
Check whether the air flow of the unit is blocked or whether the ambient temperature is too high.
Fault code 03
Battery is over-charged.
Return to repair center.
The battery voltage is too high.
Check if spec and quantity of batteries are meet requirements.
Fault code 01
Fan fault
Replace the fan.
Fault code 06/58
Output abnormal (Inverter voltage below than 202Vac or is higher than 253Vac)
1. Reduce the connected load.
2. Return to repair center Fault code
Internal components filed.
Return to repair center
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08/09/53/57
Fault code 51
Over current or surge
Restart the unit, if the error happens again, please return to repair center.
Fault code 52
Bus voltage is too low
Fault code 55
Output voltage is unbalanced
Fault code 56
Battery is not connected, or fuse is faulty.
If the battery is connected correctly, please return the unit to the repair center.
Appendix: Approximate Back-up Time Table
Model
Load(VA)
Backup Time@48Vdc 100Ah(min)
Backup Time@48Vdc
200Ah(min)
4KVA
400
766
1610
800
335
766
1200
198
503
1600
139
339
2000
112
269
2400
95
227
2800
81
176
3200
62
140
3600
55
125
4000
50
112
5KVA
500
613
1288
1000
268
613
1500
158
402
2000
111
271
2500
90
215
3000
76
182
3500
65
141
4000
50
112
4500
44
100
5000
40
90
Note: Backup time depends on the quality of the battery, age of battery and type of battery. Specifications of batteries may vary depending on different manufacturers.
420-00286-01
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