MAXIM MAX1626, MAX1627 Technical data

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19-1075; Rev 0; 6/96
EVALUATION KIT MANUAL
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High-Efficiency, Step-Down DC-DC Controllers
_______________General Description
The MAX1626/MAX1627 step-down DC-DC switching controllers provide high efficiency over loads ranging from 1mA to more than 2A. A unique current-limited, pulse-frequency-modulated (PFM) control scheme operates with up to a 100% duty cycle, resulting in very low dropout voltages. This control scheme eliminates minimum load requirements and reduces the supply current under light loads to 90µA (versus 2mA to 10mA for common pulse-width modulation controllers).
These step-down controllers drive an external P-chan­nel MOSFET, allowing design flexibility for applications to 12W or higher. Soft-start reduces current surges dur­ing start-up. A high switching frequency (up to 300kHz) and operation in continuous-conduction mode allow the use of tiny surface-mount inductors. Output capacitor requirements are also reduced, minimizing PC board area and system costs.
The output voltage is preset at 5V or 3.3V for the MAX1626 and adjustable for the MAX1627. Input volt­ages can be up to 16.5V. The MAX1626/MAX1627 are functional upgrades for the MAX1649/MAX1651.
________________________Applications
PCMCIA Power Supplies Personal Digital Assistants Hand-Held Computers Portable Terminals Low-Cost Notebook Computer Supplies 5V to 3.3V Green PC Applications High-Efficiency Step-Down Regulation Minimum-Component DC-DC Converters Battery-Powered Applications
__________________Pin Configuration
TOP VIEW
3/5 (FB)
SHDN
( ) ARE FOR MAX1627
5V/3.3V or Adjustable, 100% Duty-Cycle,
____________________________Features
Low Dropout Voltage100% Maximum Duty CycleSoft-Start Limits Start-Up CurrentEfficiency >90% (3mA to 2A Loads)Output Power >12.5W90µA Max Quiescent Current1µA Max Shutdown CurrentUp to 300kHz Switching Frequency16.5V Max Input VoltageOutput Voltage: 5V/3.3V (MAX1626)
Adjustable (MAX1627)
Current-Limited Control Scheme
______________Ordering Information
TEMP. RANGE PIN-PACKAGE
0°C to +70°C
-40°C to +85°C 0°C to +70°C
V+
MAX1626
CSSHDN
P
3/5
REF
GND
EXT
OUT
Dice* 8 SO Dice*
OUTPUT
3.3V
OUT
REF
1 2 3 4
MAX1626 MAX1627
SO
PART
MAX1626C/D
MAX1626ESA MAX1627C/D MAX1627ESA -40°C to +85°C 8 SO
* Dice are tested at TA= +25°C.
__________Typical Operating Circuit
INPUT
3.3V to 16.5V
8
GND EXT
7
CS
6 5
V+
ON/OFF
MAX1626/MAX1627
________________________________________________________________
Maxim Integrated Products
1
For free samples & the latest literature: http://www.maxim-ic.com, or phone 1-800-998-8800
5V/3.3V or Adjustable, 100% Duty-Cycle, High-Efficiency, Step-Down DC-DC Controllers
ABSOLUTE MAXIMUM RATINGS
Supply Voltage, V+ to GND.......................................-0.3V, +17V
OUT, FB, 3/5, SHDN, REF, CS, EXT to GND...-0.3V, (V+ + 0.3V) Maximum Current at REF (I Maximum Current at EXT (I Continuous Power Dissipation (T
SO (derate 5.88mW/°C above +70°C)..........................471mW
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
)..........................................15mA
REF
) ..........................................50mA
EXT
= +70°C)
A
ELECTRICAL CHARACTERISTICS
(V+ = +3V to +16.5V, SHDN = 3/5 = 0V, TA= 0°C to +85°C, unless otherwise noted.)
Operating, no load
V
I+Supply Current into V+
V+ = SHDN = 16.5V (shutdown)
Circuit of Figure 1, 3/5 = V+ (Note 1)
OUT
Circuit of Figure 1, 3/5 = 0V (Note 1) MAX1626, 3/5 = V+, output forced to 5V
OUT
MAX1627, includes hysteresis MAX1627
CS
SHDN = 0V or V+
3/5 = 0V or V+ V+ = 5V Output forced to 0V Output in regulation
6.0V < V+ < 12.0V, I 30mA < I
LOAD
I
= 0µA
LOAD
REF
REF
100µA
0µA I V+ = 3V to 16.5V, I
MAX1626/MAX1627
Output Voltage OUT Input Current
CS Threshold Voltage
3/5 Input Voltage High 3/5 Input Voltage Low 3/5 Leakage Current
Minimum EXT Off Time
Reference Voltage
Operating Temperature Range
MAX1626ESA/MAX1627ESA............................-40°C to +85°C
Storage Temperature Range.............................-65°C to +160°C
Lead Temperature (soldering, 10sec).............................+300°C
CONDITIONS
70 90
4.85 5.00 5.15
3.20 3.30 3.40
81012
1.5 2.0 2.5
= 1A
LOAD
< 2.0A, V+ = 8V
= 0µA µV/V10 100REF Line Regulation
LOAD
UNITSMIN TYP MAXSYMBOLPARAMETER
1
V3.0 16.5V+Input Voltage Range
µA
V2.7 2.8Undervoltage Lockout V
µA24 37 50I
V1.27 1.30 1.33FB Threshold Voltage nA035FB Leakage Current µA010CS Input Current
mV85 100 115V
V1.6SHDN Input Voltage High
V0.4SHDN Input Voltage Low µA±1SHDN Input Current
VV+ - 0.5
V0.5 µA±1
10EXT Resistance µs
%100EXT Duty-Cycle Limit mV/V5Line Regulation mV/A15Load Regulation
V1.27 1.30 1.33V
mV410REF Load Regulation
2 _______________________________________________________________________________________
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
ELECTRICAL CHARACTERISTICS
(V+ = +3V to +16.5V, SHDN = 3/5 = 0V, TA= -40°C to +85°C, unless otherwise noted.) (Note 2)
CONDITIONS
Operating, no load
Supply Current into V+
Output Voltage OUT Input Current
I
V
OUT
V+ = SHDN = 16.5V (shutdown)
Circuit of Figure 1, 3/5 = V+
OUT
Circuit of Figure 1, 3/5 = 0V MAX1626, 3/5 = V+, output forced to 5V
OUT
MAX1627, includes hysteresis MAX1627
I
= 0µA
LOAD
Note 1: V+ must exceed V Note 2: Specifications from 0°C to -40°C are guaranteed by design, not production tested.
to maintain regulation.
OUT
4.80 5.20
3.16 3.44
100
2
MAX1626/MAX1627
UNITSMIN TYP MAXSYMBOLPARAMETER
V3.0 16.5V+Input Voltage
µA
V2.9Undervoltage Lockout V
µA24 50I
V1.25 1.35FB Threshold Voltage
nA050FB Leakage Current
mV80 120CS Threshold Voltage
V1.25 1.35Reference
__________________________________________Typical Operating Characteristics
(Circuit of Figure 1, TA= +25°C, unless otherwise noted.)
DROPOUT VOLTAGE
0.45
0.40
0.35
0.30
0.25
0.20
0.15
DROPOUT VOLTAGE (V)
0.10
0.05 0
vs. LOAD CURRENT
3.3V SETTING = +3.17V
V
OUT
0 0.5 1.0 1.5 2.0 2.5
LOAD (A)
_______________________________________________________________________________________ 3
5V SETTING
= +4.8V
V
OUT
MAX1626-11
EFFICIENCY vs. LOAD CURRENT
(V
= +3.3V)
100
90
A
80 70 60 50 40
EFFICIENCY (%)
30 20 10
CIRCUIT OF FIGURE 1
0
0.1m 100m 11m 10m 10
C
B
LOAD CURRENT (A)
OUT
D E F
A: V+ = +4.3V B: V+ = +5V C: V+ = +8V D: V+ = +10V E: V+ = +12V F: V+ = +15V 
MAX1626-05
EFFICIENCY (%)
EFFICIENCY vs. LOAD CURRENT
(V
= +5V)
100
90
A 80 70
60 50 40 30 20 10
CIRCUIT OF FIGURE 1
0
0.1m 100m 11m 10m 10
OUT
C
B
LOAD CURRENT (A)
D
E
A: V+ = +6V B: V+ = +8V C: V+ = +10V D: V+ = +12V E: V+ = +15V 
MAX1626-03
5V/3.3V or Adjustable, 100% Duty-Cycle, High-Efficiency, Step-Down DC-DC Controllers
____________________________Typical Operating Characteristics (continued)
(Circuit of Figure 1, TA= +25°C, unless otherwise noted.)
MAX1626 SHUTDOWN CURRENT
0.8
0.7
0.6
0.5
0.4
0.3
0.2
SHUTDOWN CURRENT (µA)
0.1 0
-60
MAX1626/MAX1627
vs. TEMPERATURE
APPLICATION CIRCUIT SHUTDOWN CURRENT: A: V+ = +15V B: V+ = +10V C: V+ = +4V
MAX1626 SHUTDOWN CURRENT: D: V+ = +16V E: V+ = +4V 
-20 0 204060 80 100120
-40 TEMPERATURE (°C)
A
MAX1626-04
B
C
D
EXT OFF TIME (µs)
E
140
MAX1626 EXT OFF TIME
vs. OUTPUT VOLTAGE
12
10
8
6
4
2
0
012345
3/5 = V+
3/5 = GND
OUTPUT VOLTAGE (V)
V+ = +5V
MAX1626-02
12
10
8
6
4
EXT OFF TIME (µs)
2
MAX1627 EXT OFF TIME
vs. FB PIN VOLTAGE
0
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
FB PIN VOLTAGE (V)
V+ = +5V
MAX1626-03
EXT RISE AND FALL TIMES
50 45 40 35
(ns)
30
FALL
25
AND t
20
RISE
t
15 10
5 0
-60 -40 -20 40 60 140
vs. TEMPERATURE
t
, V+ = +5V
FALL
t
RISE
C
= 1nF
EXT
3/5 = 0V OUT = 50kHz, 0.3Vp-p
0
20 80
TEMPERATURE (°C)
t
RISE
, t
FALL
3.3V
,
, V+ = +5V
, V+ = +15V
DC
100 120
MAX1626-09
400 350 300
(ns)
250
FALL
200
AND t
150
RISE
t
100
50
EXT RISE AND FALL TIMES
vs. CAPACITANCE
t
, V+ = +15V
RISE
, V+ = +5V
t
FALL
t
, V+ = +5V
RISE
, V+ = +15V
t
0
0 2000 4000
CAPACITANCE (pF)
FALL
MAX1626
V+ QUIESCENT CURRENT
72
70
68
66
(µA)
Q
I
64
62
60
-60
vs. TEMPERATURE
V+ = +16V
V+ = +10V
V+ = +4V
3/5 = 0V OUT FORCED TO 3.4V
-20 0 204060 80 100120
-40 TEMPERATURE (°C)
MAX1626-01
140
CS TRIP LEVEL vs. TEMPERATURE
115
OUT = 0V
110
105
100
95
CS TRIP LEVEL (mV)
90
85
-60 -40 -20 0 20 40 60 80 100 120 140 TEMPERATURE (°C)
4 _______________________________________________________________________________________
MAX1626-10
MAX1626-12
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
____________________________Typical Operating Characteristics (continued)
(Circuit of Figure 1, TA= +25°C, unless otherwise noted.)
MAX1626/MAX1627
REFERENCE OUTPUT VOLTAGE
vs. TEMPERATURE
1.310
1.305
1.300
1.295
1.290
1.285
REFERENCE OUTPUT VOLTAGE (V)
1.280
I
= 0µA
REF
= 50µA
I
REF
-60 -40 -20 0 20 40 60 80 100 120 140 TEMPERATURE (°C)
MAX1626 LOAD-TRANSIENT RESPONSE
A
I
REF
= 10µA
I
REF
= 100µA
MAX1626-15
MAX1626-13
MAX1626 LINE-TRANSIENT RESPONSE
A
MAX1626 SHUTDOWN RESPONSE TIME
AND SUPPLY CURRENT
A
B
C
V+ = 8V, V A: OUT, 2V/div B: SUPPLY CURRENT, 1A/div C: SHDN, 5V/div
500µs/div
= 5V, LOAD = 1A
OUT
LINE-TRANSIENT RESPONSE
FROM 100% DUTY CYCLE
MAX1626-16
A
MAX1626-14
MAX1626-17
B
V+ = 8V, V A: OUT, 50mV/div, 3.3V DC OFFSET B: LOAD CURRENT, 1A/div 
100µs/div
= 3.3V, LOAD = 30mA to 2A
OUT
_______________________________________________________________________________________
B
V
= 5V, LOAD = 1A, CIN = 33µF
OUT
A: OUT, 100mV/div, 5V DC OFFSET B: V+ 6V to 12V, 2V/div
5ms/div
B
V
= 3.3V, LOAD = 1A, CIN = 47µF
OUT
A: OUT, 100mV/div, 3.3V DC OFFSET B: V+ 3.3V to 15V, 5V/div
5ms/div
5
5V/3.3V or Adjustable, 100% Duty-Cycle, High-Efficiency, Step-Down DC-DC Controllers
______________________________________________________________Pin Description
MAX1626
PIN
MAX1627
NAME
Sense input for fixed 5V or 3.3V output operation. OUT is internally connected to an
11
OUT
on-chip voltage divider (MAX1626). It does not supply current. Leave OUT uncon­nected during adjustable-output operation (MAX1627).
2
2
FB
3/5
Feedback Input for adjustable-output operation. Connect to an external voltage divider between the output and GND (see the
3.3V or 5V Selection. Output voltage is set to 3.3V when this pin is low or 5V when it is high.
Active-High Shutdown Input. Device is placed in shutdown when SHDN is driven
33
SHDN
high. In shutdown mode, the reference, output, and external MOSFET are turned off. Connect to GND for normal operation.
MAX1626/MAX1627
V+
REF
1.3V Reference Output. Can source 100µA. Bypass with 0.1µF.44 Positive Supply Input. Bypass with 0.47µF.55 Current-Sense Input. Connect current-sense resistor between V+ and CS. External
66
CS
MOSFET is turned off when the voltage across the resistor equals the current-limit trip level (around 100mV).
Gate Drive for External P-Channel MOSFET. EXT swings between V+ and GND.77 Ground88
C5
0.47µF
R
SENSE
0.04
U1  LOGIC-LEVEL MOSFET
L1 
22µH, 3A
L1: SUMIDA CDRH125-220 D1: NIHON NSQ03A03 U1: MORTOLA MMSF3PO2HD
INPUT
68µF LOW-ESR
TANTALUM
C4
0.1µF
C2
3/5
SHDN
REF
MAX1626
GND
C3 68µF LOW-ESR TANTALUM
V+
CS
EXT
OUT
D1
EXT
GND
P
Figure 1. MAX1626 Typical Operating Circuit
OUTPUT 
C1 220µF LOW-ESR TANTALUM
FUNCTION
Setting the Output Voltage
EXT REF
1.5V
MAX1626 MAX1627
MINIMUM ON-TIME
ONE-SHOT
TRIG
Q
Q
TRIG
MINIMUM OFF-TIME
ONE-SHOT
S
CURRENT-SENSE COMPARATOR
REF
Q R
Figure 2. Simplified Functional Diagram
ERROR COMPARATOR
R2
R1
( ) MAX1627 ONLY MAX1626 ONLY
section).
OUT
(FB)
R3
3/5
SHDN
V+ CS
6 _______________________________________________________________________________________
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
_______________Detailed Description
The MAX1626/MAX1627 are step-down DC-DC con­trollers designed primarily for use in portable comput­ers and battery-powered devices. Using an external MOSFET and current-sense resistor allows design flexi­bility and the improved efficiencies associated with high-performance P-channel MOSFETs. A unique, cur­rent-limited, pulse-frequency-modulated (PFM) control scheme gives these devices excellent efficiency over load ranges up to three decades, while drawing around 90µA under no load. This wide dynamic range opti­mizes the MAX1626/MAX1627 for battery-powered applications, where load currents can vary consider­ably as individual circuit blocks are turned on and off to conserve energy. Operation to a 100% duty cycle allows the lowest possible dropout voltage, extending battery life. High switching frequencies and a simple circuit topology minimize PC board area and compo­nent costs. Figure 1 shows a typical operating circuit for the MAX1626.
PFM Control Scheme
The MAX1626/MAX1627 use a proprietary, third-genera­tion, current-limited PFM control scheme. Improvements include a reduced current-sense threshold and operation to a 100% duty cycle. These devices pulse only as need­ed to maintain regulation, resulting in a variable switching frequency that increases with the load. This eliminates the current drain associated with constant-frequency pulse­width-modulation (PWM) controllers, caused by switching the MOSFET unnecessarily.
When the output voltage is too low, the error compara­tor sets a flip-flop, which turns on the external P-chan­nel MOSFET and begins a switching cycle (Figures 1 and 2). As shown in Figure 3, current through the inductor ramps up linearly, storing energy in a magnet­ic field while dumping charge into an output capacitor and servicing the load. When the MOSFET is turned off, the magnetic field collapses, diode D1 turns on, and the current through the inductor ramps back down, transferring the stored energy to the output capacitor and load. The output capacitor stores energy when the inductor current is high and releases it when the induc­tor current is low.
The MAX1626/MAX1627 use a unique feedback and control system to govern each pulse. When the output voltage is too low, the error comparator sets a flip-flop, which turns on the external P-channel MOSFET. The MOSFET turns off when the current-sense threshold is exceeded or when the output voltage is in regulation. A one-shot enforces a 2µs minimum on-time, except in current limit. The flip-flop resets when the MOSFET
turns off. Otherwise the MOSFET remains on, allowing a duty cycle of up to 100%. This feature ensures the low­est possible dropout. Once the MOSFET is turned off, the minimum off-time comparator keeps it off. The mini­mum off-time is normally 2µs, except when the output is significantly out of regulation. If the output is low by 30% or more, the minimum off-time increases, allowing soft-start. The error comparator has 0.5% hysteresis for improved noise immunity.
In the MAX1626, the 3/5 pin selects the output voltage (Figure 2). In the MAX1627, external feedback resistors at FB adjust the output.
Operating Modes
When delivering low and medium output currents, the MAX1626/MAX1627 operate in discontinuous-conduc­tion mode. Current through the inductor starts at zero, rises as high as the peak current limit set by the cur­rent- sense resistor, then ramps down to zero during each cycle (Figure 3). Although efficiency is still excel­lent, output ripple increases and the switch waveform exhibits ringing. This ringing occurs at the resonant fre­quency of the inductor and stray capacitance, due to residual energy trapped in the core when the commuta­tion diode (D1 in Figure 1) turns off. It is normal and poses no operational problems.
When delivering high output currents, the MAX1626/ MAX1627 operate in continuous-conduction mode (Figure 4). In this mode, current always flows through the inductor and never ramps to zero. The control cir­cuit adjusts the switch duty cycle to maintain regulation without exceeding the peak switching current set by the current-sense resistor. This provides reduced out­put ripple and high efficiency.
100% Duty Cycle and Dropout
The MAX1626/MAX1627 operate with a duty cycle up to 100%. This feature extends usable battery life by turning the MOSFET on continuously when the supply voltage approaches the output voltage. This services the load when conventional switching regulators with less than 100% duty cycle would fail. Dropout voltage is defined as the difference between the input and out­put voltages when the input is low enough for the out­put to drop out of regulation. Dropout depends on the MOSFET drain-to-source on-resistance, current-sense resistor, and inductor series resistance, and is propor­tional to the load current:
Dropout Voltage= I x R + R + R
OUT DS(ON) SENSE INDUCTOR
[]
MAX1626/MAX1627
_______________________________________________________________________________________ 7
5V/3.3V or Adjustable, 100% Duty-Cycle, High-Efficiency, Step-Down DC-DC Controllers
A B
C
0A
CIRCUIT OF FIGURE 1, V+ = 8V, V A: MOSFET DRAIN, 5V/div B: OUT, 50mV/div, 5V DC OFFSET
MAX1626/MAX1627
Figure 3. Discontinuous-Conduction Mode, Light-Load-Current Waveform
C: INDUCTOR CURRENT, 1A/div
10µs/div
= 5V, LOAD = 100mA
OUT
EXT Drive Voltage Range
EXT swings from V+ to GND and provides the gate drive for an external P-channel power MOSFET. A high­er supply voltage increases the gate drive to the MOSFET and reduces on-resistance (R
External Switching Transistor
section.
DS(ON)
Quiescent Current
The device’s typical quiescent current is 70µA. However, actual applications draw additional current to supply MOSFET switching currents, OUT pin current, or external feedback resistors (if used), and both the diode and capacitor leakage currents. For example, in the cir­cuit of Figure 1, with V+ at 7V and V
at 5V, typical
OUT
no-load supply current for the entire circuit is 84µA. When designing a circuit for high-temperature opera­tion, select a Schottky diode with low reverse leakage.
Shutdown Mode
When SHDN is high, the device enters shutdown mode. In this mode, the feedback and control circuit, reference, and internal biasing circuitry are turned off. EXT goes high, turning off the external MOSFET. The shutdown supply current drops to less than 1µA. SHDN is a logic­level input. Connect SHDN to GND for normal operation.
Reference
The 1.3V reference is suitable for driving external loads, such as an analog-to-digital converter. It has a guaran­teed 10mV maximum load regulation while sourcing load currents up to 100µA. The reference is turned off during
). See
A B
C
0A
CIRCUIT OF FIGURE 1, V+ = 8V, V A: MOSFET DRAIN, 5V/div B: OUT, 50mV/div, 5V DC OFFSET C: INDUCTOR CURRENT, 1A/div
Figure 4. Continuous-Conduction Mode, Heavy-Load-Current Waveform
10µs/div
= 5V, LOAD = 1.5A
OUT
shutdown. Bypass the reference with 0.1µF for normal operation. Place the bypass capacitor within 0.2 inches (5mm) of REF, with a direct trace to GND (Figure 7).
Soft-Start
Soft-start reduces stress and transient voltage slumps on the power source. When the output voltage is near ground, the minimum off-time is lengthened to limit peak switching current. This compensates for reduced nega­tive inductor current slope due to low output voltages.
________________Design Information
The MAX1626’s output voltage can be selected to 3.3V or 5V under logic control by using the 3/5 pin. The 3/5 pin requires less than 0.5V to ensure a 3.3V output, or more than (V+ - 0.5)V to guarantee a 5V output. The voltage sense pin (OUT) must be connected to the out­put for the MAX1626.
The MAX1627’s output voltage is set using two resis­tors, R2 and R3 (Figure 5), which form a voltage divider between the output and GND. R2 is given by:
where V
REF
has a maximum value of 50nA, large values (10kto 200k) can be used for R3 with no significant accuracy loss. For 1% error, the current through R2 should be at
Setting the Output Voltage
R2= R3 x
V
V
OUT
REF
1
= 1.3V. Since the input bias current at FB
8 _______________________________________________________________________________________
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
least 100 times FB’s input bias current. Capacitor C is used to compensate the MAX1627 for even switch­ing. Values between 0pF and 330pF work for many applications. See the
Compensation
Stability and MAX1627 Feedback
section for details.
Current-Sense-Resistor Selection
The current-sense comparator limits the peak switching current to VCS/R
SENSE
, where R
SENSE
is the value of the current-sense resistor and VCSis the current-sense threshold. VCSis typically 100mV, but can range from 85mV to 115mV. Minimizing the peak switching current will increase efficiency and reduce the size and cost of external components. However, since available output current is a function of the peak switching current, the peak current limit must not be set too low.
Set the peak current limit above 1.3 times the maximum load current by setting the current-sense resistor to:
V
R =
CS
1.3 x I
CS(MIN)
OUT(MAX)
Alternatively, select the current-sense resistor for 5V and 3.3V output applications using the current-sense resistor graphs in Figures 6a and 6b. The current-sense resistor’s power rating should be 20% higher than:
2
V
R =
POWER RATING (W)
CS MAX()
R
CS
Standard wire-wound resistors have an inductance high enough to degrade performance, and are not rec­ommended. Surface-mount (chip) resistors have very little inductance and are well suited for use as current-
3.5 V
= 5V
OUT
3.0
2.5
2.0
1.5
1.0
MAXIMUM OUTPUT CURRENT (A)
0.5
0
4.5 5.55.0 6.0 1210 14 16
R
SENSE
R
SENSE
R
SENSE
R
SENSE
INPUT VOLTAGE (V)
= 0.03
= 0.04
= 0.05
= 0.1
R2
C
R2
FROM OUTPUT
R2
TO FB
R3
Figure 5. Adjustable-Output Operation Using the MAX1627
sense resistors. Power metal-strip resistors feature 1/2W and 1W power dissipation, 1% tolerance, and inductance below 5nH. Resistance values between 10mand 500mare available.
Inductor Selection
The essential parameters for inductor selection are inductance and current rating. The MAX1626/MAX1627 operate with a wide range of inductance values. In many applications, values between 10µH and 68µH take best advantage of the controller’s high switching frequency.
Calculate the minimum inductance value as follows:
V+ - V
()
L =
(MIN)
(MAX) OUT
V
()
CS MIN
R
CS
where 2µs is the minimum on-time. Inductor values between two and six times L
3.5 V
= 3.3V
OUT
3.0
2.5
2.0
1.5
1.0
MAXIMUM OUTPUT CURRENT (A)
0.5
0
3.0 4.03.5 4.5 1210 14 16 INPUT VOLTAGE (V)
are recommended.
(MIN)
R
= 0.03
SENSE
R
= 0.04
SENSE
R
= 0.05
SENSE
R
= 0.1
SENSE
xs
2µ
MAX1626/MAX1627
Figure 6a. MAX1626 5V-Operation Current-Sense Resistor Graph
_______________________________________________________________________________________ 9
Figure 6b. MAX1626 3.3V-Operation Current-Sense Resistor Graph
5V/3.3V or Adjustable, 100% Duty-Cycle, High-Efficiency, Step-Down DC-DC Controllers
With high inductor values, the MAX1626/MAX1627 will begin continuous-conduction operation at a lower frac­tion of the full load (see
Detailed Description
). Low-value inductors may be smaller and less expensive, but they result in greater peak current overshoot due to current­sense comparator propagation delay. Peak-current overshoot reduces efficiency and could cause the exter­nal components’ current ratings to be exceeded.
The inductor’s saturation and heating current ratings must be greater than the peak switching current to pre­vent overheating and core saturation. Saturation occurs when the inductor’s magnetic flux density reaches the maximum level the core can support, and inductance starts to fall. The heating current rating is the maximum DC current the inductor can sustain without overheating. The peak switching current is the sum of the current limit set by the current-sense resistor and overshoot during current-sense comparator propagation delay.
MAX1626/MAX1627
I =
PEAK
V
CS
R
CS
+−
VV 1s
()
+
OUT
L
×µ
Inductors with a core of ferrite, Kool Mu™, METGLAS™, or equivalent, are recommended. Powder iron cores are not recommended for use with high switching frequencies. For optimum efficiency, the inductor wind­ings’ resistance should be on the order of the current­sense resistance. If necessary, use a toroid, pot-core,
KOOL Mu is a trademark of Magnetics. METGLAS is a trademark of Allied Signal.
or shielded-core inductor to minimize radiated noise. Table 1 lists inductor types and suppliers for various applications.
External Switching Transistor
The MAX1626/MAX1627 drive P-channel enhancement­mode MOSFETs. The EXT output swings from GND to the voltage at V+. To ensure the MOSFET is fully on, use logic-level or low-threshold MOSFETs when the input voltage is less than 8V. Tables 1 and 2 list recom­mended suppliers of switching transistors.
Four important parameters for selecting a P-channel MOSFET are drain-to-source breakdown voltage, cur­rent rating, total gate charge (Qg), and R drain-to-source breakdown voltage rating should be at least a few volts higher than V+. Choose a MOSFET with a maximum continuous drain current rating higher than the peak current limit:
V
CS MAX
I
D(MAX LIM MAX
I
≥=
)()
()
R
SENSE
The Qg specification should be less than 100nC to ensure fast drain voltage rise and fall times, and reduce power losses during transition through the linear region. Qgspecifies all of the capacitances associated with charging the MOSFET gate. EXT pin rise and fall times vary with different capacitive loads, as shown in the
Typical Operating Characteristics
. R
DS(ON)
as low as practical to reduce power losses while the MOSFET is on. It should be equal to or less than the current-sense resistor.
DS(ON)
should be
. The
Table 1. Component Selection Guide
PRODUCTION
METHOD
Surface Mount
Miniature Through-Hole
Low-Cost Through-Hole
10 ______________________________________________________________________________________
INDUCTORS CAPACITORS DIODES
Sumida CDRH125-470 (1.8A) CDRH125-220 (2.2A)
CoilCraft DO3316-473 (1.6A) DO3340-473 (3.8A)
Sumida RCH875-470M (1.3A)
CoilCraft PCH-45-473 (3.4A)
AVX TPS series
Sprague 595D series
Sanyo OS-CON series low-ESR organic semiconductor
Nichicon PL series low-ESR electrolytics
United Chemi-Con LXF series
Motorola MBRS340T3
Nihon NSQ series
Motorola 1N5817 to 1N5823
CURRENT-SENSE
RESISTORS
Dale WSL series
IRC LRC series
IRC OAR series
Siliconix Little Foot series
Motorola medium-power surface-mount products
Motorola
Motorola TMOS power MOSFETs
MOSFETS
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
Table 2. Component Suppliers
COMPANY PHONE FAX
AVX USA or (803) 626-3123
Coilcraft USA (847) 639-6400 (847) 639-1469 Coiltronics USA (516) 241-7876 (516) 241-9339 Dale USA (605) 668-4131 (605) 665-1627 International
Rectifier IRC USA (512) 992-7900 (512) 992-3377 Motorola USA (602) 303-5454 (602) 994-6430 Nichicon USA (847) 843-7500 (847) 843-2798
Nihon USA (805) 867-2555 (805) 867-2698
Sanyo USA (619) 661-6835 (619) 661-1055
Siliconix USA or (408) 970-3950
Sprague USA (603) 224-1961 (603) 224-1430
Sumida USA (847) 956-0666 (847) 956-0702
United Chemi-Con
USA (310) 322-3331 (310) 322-3332
Japan 81-7-5231-8461 81-7-5256-4158
Japan 81-3-3494-7411 81-3-3494-7414
Japan 81-7-2070-6306 81-7-2070-1174
Japan 81-3-3607-5111 81-3-3607-5144 USA (714) 255-9500 (714) 255-9400
The MAX1626/MAX1627’s high switching frequency demands a high-speed rectifier. Schottky diodes, such as the 1N5817–1N5822 family or surface-mount equiva­lents, are recommended. Ultra-high-speed rectifiers with reverse recovery times around 50ns or faster, such as the MUR series, are acceptable. Make sure that the diode’s peak current rating exceeds the peak current limit set by R
SENSE
exceeds V+. Schottky diodes are preferred for heavy loads due to their low forward voltage, especially in low-voltage applications. For high-temperature applica­tions, some Schottky diodes may be inadequate due to their high leakage currents. In such cases, ultra-high­speed rectifiers are recommended, although a Schottky diode with a higher reverse voltage rating can often provide acceptable performance.
Choose filter capacitors to service input and output peak currents with acceptable voltage ripple. Equivalent series resistance (ESR) in the capacitor is a major contributor to output ripple, so low-ESR capaci­tors are recommended. Sanyo OS-CON capacitors are
(803) 946-0690 (800) 282-4975
(408) 988-8000 (800) 554-5565
Diode Selection
, and that its breakdown voltage
Capacitor Selection
Voltage ripple is the sum of contributions from ESR and the capacitor value:
V
≈+
RIPPLE
VV
,,
RIPPLE ESR RIPPLE C
To simplify selection, assume initially that two-thirds of the ripple results from ESR and one-third results from capacitor value. Voltage ripple as a consequence of ESR is approximated by:
V
RIPPLE,ESR
()()R
ESRIPEAK
Estimate input and output capacitor values for given voltage ripple as follows:
2
1
LI
L
2
=
VV
,
RIPPLE CIN IN
=
VV
RIPPLE COUT OUTININ OUT
2
1
LI
L
2
,
V
VV
is the change in inductor current (around
under moderate loads).
where I
0.5I
PEAK
C
IN
C
OUT
L
These equations are suitable for initial capacitor selec­tion; final values should be set by testing a prototype or evaluation kit. When using tantalum capacitors, use good soldering practices to prevent excessive heat from damaging the devices and increasing their ESR. Also, ensure that the tantalum capacitors’ surge-current ratings exceed the start-up inrush and peak switching currents.
Pursuing output ripple lower than the error compara­tor’s hysteresis (0.5% of the output voltage) is not prac­tical, since the MAX1626/MAX1627 will switch as needed, until the output voltage crosses the hysteresis threshold. Choose an output capacitor with a working voltage rating higher than the output voltage.
The input filter capacitor reduces peak currents drawn from the power source and reduces noise and voltage ripple on V+ and CS, caused by the circuit’s switching action. Use a low-ESR capacitor. Two smaller-value low-ESR capacitors can be connected in parallel for lower cost. Choose input capacitors with working volt­age ratings higher than the maximum input voltage.
Place a surface-mount ceramic capacitor very close to V+ and GND, as shown in Figure 7. This capacitor bypasses the MAX1626/MAX1627, and prevents spikes and ringing on the power source from obscuring the
MAX1626/MAX1627
 
______________________________________________________________________________________ 11
5V/3.3V or Adjustable, 100% Duty-Cycle, High-Efficiency, Step-Down DC-DC Controllers
current feedback signal and causing jitter. 0.47µF is recommended. Increase the value as necessary in high-power applications.
Bypass REF with 0.1µF. This capacitor should be placed within 0.2 inches (5mm) of the IC, next to REF, with a direct trace to GND (Figure 7).
Layout Considerations
High-frequency switching regulators are sensitive to PC board layout. Poor layout introduces switching noise into the current and voltage feedback signals, resulting in jit­ter, instability, or degraded performance. The current­sense resistor must be placed within 0.2 inches (5mm) of the controller IC, directly between V+ and CS. Place voltage feedback resistors (MAX1627) next to the FB pin (no more than 0.2") rather than near the output. Place the 0.47µF input and 0.1µF reference bypass capacitors within 0.2 inches (5mm) of V+ and REF, and route directly to GND. Figure 7 shows the recommended lay-
MAX1626/MAX1627
out and routing for these components. High-power traces, highlighted in the
Circuit
(Figure 1), should be as short and as wide as possible. The supply-current loop (formed by C2, C3, R
, U1, L1, and C1) and commutation-current loop
SENSE
(D1, L1, and C1) should be as tight as possible to reduce radiated noise. Place the anode of the commuta­tion diode (D1) and the ground pins of the input and output filter capacitors close together, and route them to a common “star-ground” point. Place components and route ground paths so as to prevent high currents from causing large voltage gradients between the ground pin of the output filter capacitor, the controller IC, and the reference bypass capacitor. Keep the extra copper on the component and solder sides of the PC board, rather than etching it away, and connect it to ground for use as a pseudo-ground plane. Refer to the MAX1626 Evaluation Kit manual for a two-layer PC board example.
Typical Operating
Stability and MAX1627 Feedback
Compensation
Use proper PC board layout and recommended exter­nal components to ensure stable operation. In one­shot, sequenced PFM DC-DC converters, instability is manifested as “Motorboat Instability.” It is usually caused by excessive noise on the current or voltage feedback signals, ground, or reference, due to poor PC board design or external component selection. Motorboat instability is characterized by grouped switching pulses with large gaps and excessive low­frequency output ripple. It is normal to see some grouped switching pulses during the transition from discontinuous to continuous current mode. This effect is associated with small gaps between pulse groups
MAX1626
4x SCALE
C
REF
C
V+ BYPASS
Figure 7. Recommended Placement and Routing of the Current-Sense Resistor, 0.1µF Reference, and 0.47µF Input Bypass Capacitors
and output ripple similar to or less than that seen dur­ing no-load conditions.
Instability can also be caused by excessive stray capaci­tance on FB when using the MAX1627. Compensate for this by adding a 0pF to 330pF feed-forward capacitor across the upper feedback resistor (R2 in Figure 5).
MAX1626/MAX1627 vs. MAX1649/MAX1651 vs.
MAX649/MAX651
The MAX1626/MAX1627 are specialized, third-genera­tion upgrades to the MAX649/MAX651 step-down con­trollers. They feature improved efficiency, a reduced current-sense threshold (100mV), soft-start, and a 100% duty cycle for lowest dropout. The MAX649/ MAX651 have a two-step (210mV/110mV) current­sense threshold. The MAX1649/MAX1651 are second­generation upgrades with a 96.5% maximum duty cycle for improved dropout performance and a reduced cur­rent-sense threshold (110mV) for higher efficiency, especially at low input voltages. The MAX1649/ MAX1651 are preferable for special applications where a 100% duty cycle is undesirable, such as flyback and SEPIC circuits.
Since the MAX1626’s pinout is similar to those of the MAX649 and MAX1649 family parts, the MAX1626 can be substituted (with minor external component value changes) into fixed-output mode applications, provided the PC board layout is adequate. The MAX1627 can also be substituted when MAX649 or MAX1649 family parts are used in adjustable mode, but the feedback resistor values must be changed, since the MAX1627 has a lower reference voltage (1.3V vs. 1.5V). Reduce the current-sense resistor value by 50% when substitut­ing for the MAX649 or MAX651.
R
SENSE
12 ______________________________________________________________________________________
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
INPUT
68µF LOW-ESR
TANTALUM
C2
68µF LOW-ESR
TANTALUM
C3
C5
0.47µF
INPUT
68µF LOW-ESR
TANTALUM
C2
C3
0.47µF
MAX1626/MAX1627
V+
R
SENSE
0.15
U1  LOGIC-LEVEL MOSFET
P
22µH, 3A
D1
L1: SUMIDA CDRH125-220 D1: NIHON NSQ03A03
C
R2
U1: MOTOROLA MMSF3P02HD
L1 
ADJUSTABLE
OUTPUT
C1 220µF LOW-ESR TANTALUM
0.1µF
C4
N.C.
MAX1627
OUT SHDN REF
GND FB
CS
EXT
R3 R2
Figure 8. MAX1627 Typical Operating Circuit
________________________Applications
The MAX1626/MAX1627 typical operating circuits (Figures 1 and 8) are designed to output 2A at a 5V output voltage. The following circuits provide examples and guidance for other applications.
When designing a low-power, battery-based applica­tion, choose an external MOSFET with low gate capaci­tance (to minimize switching losses), and use a low peak current limit to reduce I2R losses. The circuit in Figure 9 is optimized for 0.5A.
The circuit in Figure 10 outputs 6A at 2.5V from a 5V or
3.3V input. High-current design is difficult, and board layout is critical due to radiated noise, switching tran­sients, and voltage gradients on the PC board traces. Figure 11 is a recommended PC board design. Choose the external MOSFET to minimize R gate-charge factor below the MAX1626/MAX1627’s drive capability (see Ext Rise and Fall Times vs. Capacitance graph in the
Characteristics
and fall times will contribute to efficiency losses. For higher efficiencies, especially at low output voltages, the MAX796 family of step-down controllers with syn­chronous rectification is recommended.
Micropower Step-Down Converter
High-Current Step-Down Converter
. Keep the
DS(ON)
Typical Operating
). Otherwise, increased MOSFET rise
V+
MAX1626
0.1µF
3/5
SHDN
REF
C4
GND
CS
EXT
OUT
D1
Figure 9. 0.5A Step-Down Converter
3V TO 6V
INPUT
MAX1627
GND
21.5k, 1%
R3
100µF
C5
C6
0.1µF
V+
CS
EXT
FB
Q1  LOGIC-LEVEL MOSFET
P
2.7µH >8A
D1
R2
20k, 1%
C1–C3: SANYO OS-CON 220µF, 6.3V
C
R2
C4, C5: SANYO OS-CON 100
220pF
RCS1, RCS2: 0.025 DALE WSL-2512 Q1: MOTOROLA MTB50PO3HDL D1: NIEC C10T04Q L1: SUMIDA CDRH127-2R7NC
C10
0.1µF
100µF
N.C.
C4
OUT SHDN
REF
Figure 10. 6A Step-Down Converter
R
SENSE
0.15 U1 
LOGIC-LEVEL MOSFET
P
L1 
68µH, 0.7A
L1: SUMIDA CDR1053-680 D1: MOTOROLA MBRS130T3 U1: MOTOROLA MMSF3P02HD
C8
C7
1.0µF
0.1µF
R
, R
CS1
CS2
0.025
L1 
C2
C1
220µF
220µF
OUTPUT  C1 100µF LOW-ESR TANTALUM
C9
1.0µF
OUTPUT
2.5V, 6A
C3 220µF
µF, 20V
______________________________________________________________________________________ 13
5V/3.3V or Adjustable, 100% Duty-Cycle, High-Efficiency, Step-Down DC-DC Controllers
VIA
VIAS
MAX1626/MAX1627
VIA
COMPONENT PLACEMENT GUIDE—COMPONENT SIDE
COPPER ROUTING—BACK SIDE
COPPER ROUTING—FRONT SIDE
Figure 11. Recommended PC Board Design for 6A Step-Down Converter
14 ______________________________________________________________________________________
5V/3.3V or Adjustable, 100% Duty-Cycle,
High-Efficiency, Step-Down DC-DC Controllers
___________________Chip Topography
GNDGNDOUT
EXT
3/5
(FB)
0.105"
(2.63mm)
MAX1626/MAX1627
SHDN
REF
0.081"
(2.06mm)
( ) ARE FOR MAX1627 TRANSISTOR COUNT: 375 SUBSTRATE CONNECTED TO V+
CS
V
CC
______________________________________________________________________________________ 15
5V/3.3V or Adjustable, 100% Duty-Cycle, High-Efficiency, Step-Down DC-DC Controllers
________________________________________________________Package Information
INCHES MILLIMETERS
DIM
D
A
0.101mm
e
A1
B
MAX1626/MAX1627
0.004in.
HE
C
L
Narrow SO
SMALL-OUTLINE
PACKAGE
(0.150 in.)
0°-8°
A1
DIM
D D D
A
B C E e H L
PINS
MAX
MIN
0.069
0.053
0.010
0.004
0.019
0.014
0.010
0.007
0.157
0.150
0.228
0.016
8 14 16
0.244
0.050
INCHES MILLIMETERS
MIN
MAX
0.189
0.197
0.337
0.344
0.386
0.394
MIN
1.35
0.10
0.35
0.19
3.80 
5.80
0.40
MIN
4.80
8.55
9.80
1.270.050
MAX
1.75
0.25
0.49
0.25
4.00 
6.20
1.27
MAX
5.00
8.75
10.00
21-0041A
16 ______________________________________________________________________________________
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