Master Forge Tg2036701-mf-01 Owner's Manual

ITEM #0304040

STAINLESS STEEL

PORTABLE GAS GRILL

MODEL #TG2036701-MF-01

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read this instruction manual thoroughly before installing or servicing this equipment.

ATTACH YOUR RECEIPT HERE

Serial Number _____________________ Purchase Date _________________________

________________________________________________________________________

Questions, problems, missing parts? Before returning to your retailer,

call our customer service department at 1-800-963-0211, 8 a.m. - 6 p.m., EST, Monday – Thursday, 8 a.m. - 5 p.m., Friday.

Français p. 19

Español p. 37

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TABLE OF CONTENTS

Package Contents…………………………………………………………………………

Safety Information…………………………………………………………………………

Preparation…………………………………………………………………………………

Assembly Instructions……………………………………………………………………..

Installation Instructions……………………………………………………………………

Operating Instructions……………………………………………………………….........

Care and Maintenance……………………………………………………………………

Troubleshooting……………………………………………………………………………

Warranty……………………………………………………………………………………

Replacement Parts List……………………………………………………………………

DANGER:

For Outdoor Use Only

DANGER:

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your fire department.

Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.

DANGER:

1. Never operate this appliance unattended.

2. Never operate this appliance within 10 ft. (3.0 m) of any structure, combustible material or other gas cylinder.

3. Never operate this appliance within 25 ft. (7.5 m) of any flammable liquid.

4. If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish oil or grease fire with water.

Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.

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PACKAGE CONTENTS

PART

DESCRIPTION

QUANTITY

Body

Flame Tamer

Cooking Grid

Regulator

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SAFETY INFORMATION

This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling and using the appliance. Follow all warnings and instructions when using the appliance. Keep this manual for future reference.

Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding this product, please call our customer service at 1-800-963-0211, 8 a.m. - 6 p.m., EST, Monday – Thursday, 8 a.m. - 5 p.m., Friday.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not

followed. Be sure to read and carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury.

WARNING:

 Combustion by-products when using this product contain chemicals known to the state of

California to cause cancer, birth defects, or other reproductive harm.

 The appliance shall be used outdoors only and shall not be used in a building, garage or any

other enclosed area.

 The appliance shall maintain minimum 10 ft. from combustible construction to the sides and

back of the appliance, and the appliance shall not be used under overhead unprotected combustible construction such as covered patios or decks.

 The appliance shall not be used on or under any apartment or condominium balcony or deck.  This grill is for outdoor use only and should be operated in a well-ventilated space. Never

operate in an enclosed space, garage or building. This appliance is not intended to be installed or used in or on a recreational vehicle or boat.

 This appliance is not intended for commercial use.  When cooking, the appliance must be on a level, stable noncombustible surface in an area

clear of combustible material. An asphalt surface is not acceptable for this purpose.

 Do not leave the appliance unattended. Keep children and pets away from the appliance at all

times.

 This appliance is not intended for and should never be used as a heater.  This appliance will be hot during and after use. Use insulated oven mitts or gloves for

protection from hot surfaces.

 Never attempt to attach this appliance to the self-contained LP gas system of a camper

trailer or motor home.

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 Carefully follow all instructions in this manual for proper assembly and leak testing. Do not

use grill until leak test has been completed. If a leak is detected at any time, turn OFF gas supply and do not use until leak source has been corrected.

 Cooking area should be kept clear and free from combustible materials, gasoline, bottled gas

in any form, and any other flammable vapors and liquids. Keep free of obstructions that would prevent ventilation.

 Never try to light this appliance with lid closed. The buildup of gas is very dangerous and

could cause an explosion.

 The use of alcohol, prescription or non-prescription drugs may impair your ability to properly

assemble or safely operate this appliance.

 When cooking with oil or grease, have a type BC or ABC fire extinguisher readily available.  Do not move appliance when in use.  Do not obstruct the flow of combustion and ventilation air.

Installation Safety Precautions

 Use only 1 lb. (16.4 oz) disposable cylinder (DOT39 Cylinder) that is 7-3/8 in. high (not

included).

 Installation must conform with local codes or, in the absence of local codes, with the National

Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58; or Natural Gas and Propane Installation Code, CSA B1 49.1, Propane Storage and handling CSA B149.2.

 Visually check burner flames.

 Only cylinders marked “propane” must be used. The cylinder must be disconnected when the

appliance is not in use.

 The pressure regulator supplied with the appliance must be used. Replacement pressure

regulators must be those specified by the manufacturer.

 Cylinder supply system must be arranged for vapor withdrawal.

Propane Gas Cylinders

 The LP-gas supply cylinder to be used must be constructed and marked in accordance with

the specifications for LP-gas cylinders of the US Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods.

 This grill is designed to operate with one 1 lb. (16.4 oz) disposable cylinder (DOT39 Cylinder)

that is 7-3/8 in. high (not included).

Do not attempt to refill any disposable fuel cylinders.

 The cylinder must be installed, transported and stored in an upright position and should not be

dropped or handled roughly.

 When the grill is to be stored indoors, the propane gas cylinder must be disconnected from the

appliance.

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 When the propane gas cylinder is connected to the grill, both must be stored outdoors in a

well-ventilated space.

 The cylinder should never be transported or stored where temperatures can reach

124˚F (51˚C).

 Cylinders must be stored out of the reach of children and must not be stored in a building,

garage, or any other enclosed area.

 Do not store a spare LP-gas cylinder under or near this appliance.  If the instructions are not followed exactly, a fire causing death or serious injury may occur.

WARNING:

Natural Hazards - Insects and Spiders – Burner/Venturi Cleaning

During shipment or storage, it is possible that small insects or spiders could find their way into the burner venturi tube and make nests or webs. This could block the flow of gas through the burner venturi tube causing a smoky, yellowish flame or prevent a burner from lighting. It could even cause the gas to burn outside the burner venturi tube, which could seriously damage the grill. If this occurs: (1) Turn off the gas flow and wait for the grill to cool. (2) When the grill has cooled, remove the burner and clean out the

venturi tube with a brush or pipe cleaner.

(3) Replace the burner and be sure that the venturi tube is seated over the orifice located on the

gas valve per instructions on page 14.

(4) Cleaning of the venturi tube should be conducted periodically, especially at the start of the

season.

Note: Damage resulting from a blocked venturi tube is not covered under warranty.

Small insects and spiders could make nests or webs that could block the flow of gas in the venturi tube and cause a fire.

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PREPARATION

Prior to the assembly of the product, make sure all parts are present. Compare all parts with the package contents list. If any part is missing or damaged, do not attempt to assemble the product. Estimated Assembly Time: Less than 5 minutes

ASSEMBLY INSTRUCTIONS

1. Unfold the legs on the body (A).

2. Check the ignition electrode. Make sure an electric spark can be generated at the clearance between the ignition electrode tip and burner port when pressing the igniter button.

If there is no electric spark generated at the clearance, simply adjust the ignition electrode tip to maintain a 1/8 in. to 3/16 in. clearance between the ignition electrode tip and burner port. The tip of the electrode must be directly over a burner port.

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Burner

Orifice

C B D

3. Attach flame tamer (B) and cooking grid (C). The edge of flame tamer (B) should be placed outside of the supporting tabs.

4. Attach gas regulator (D) to the burner on the body (A).

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INSTALLATION INSTRUCTIONS

Test Point

BEFORE USING PROPANE CYLINDER

1. Check cylinder and appliance seals. Never use with damaged or missing seals. Discard

cylinder if dust or rust is in valve area.

2. Turn control valve OFF before attaching cylinder. Attach only outdoors, in a well-ventilated

area, away from flames, sparks or other sources of ignition.

DANGER:

BURNING PROPANE CAN PRODUCE CARBON MONOXIDE (CO), A COLORLESS, ODORLESS GAS THAT CAN CAUSE DEATH. NEVER USE YOUR GRILL IN AN ENCLOSED SPACE, SUCH AS A TENT OR CAMPER. NEVER USE YOUR GRILL AS A HEATER OR FOR ANY PURPOSE OTHER THAN GRILLING.

INSTALL CYLINDER

1. Remove cap from end of propane cylinder. Cap should be kept on

cylinder when not in use to prevent dirt and debris from entering the cylinder orifice. Check end of cylinder attachment for dirt and debris. Clean out if necessary.

2. Insert threaded end of cylinder into regulator/control valve and hand

tighten. Do not use tools! Over tightening can damage threads on regulator.

3. PERFORM A LEAK TEST.

IMPORTANT! - Leak Testing Regulator/Cylinder Connection

 During leak test, keep grill away from open flames or

sparks and do not smoke. Grill must be leak tested outdoors in a well-ventilated area.

 Leak test must be repeated each time propane cylinder

is replaced or after storage.

How to leak test:

Materials needed include a clean paint brush and a mixture of equal parts of mild soap and water. Do not use household cleaning agents.

1. Be sure control valve on regulator is in OFF position.

2. Brush soapy solution onto connection between cylinder and

If growing bubbles appear, there is a leak. Disconnect propane cylinder and repeat steps of INSTALL CYLINDER on page 9.

regulator.

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If gas leak continues, remove cylinder from regulator and check for damaged threads, dirt and

Condition 1 (Optimum position): The appliance should be placed on a level and stable noncombustible table and the grill legs must be in the unfolded position. Use caution

that the grill does not fall off the table during use. Note: The gas cylinder should

hang vertically.

Condition 2 (Acceptable position):

The appliance should be placed on a horizontal noncombustible surface and the grill legs must be in the unfolded position.

Condition 3 (BAD): Never attempt to use grill with the legs of the appliance folded and the gas cylinder laid horizontally or at an angle to the table.

Legs unfolded

debris on regulator and cylinder. If threads are damaged on either regulator or cylinder, do not use the appliance. Replace regulator or cylinder.

Check to see if anything is obstructing the flow of gas at regulator and cylinder openings. Remove any obstruction that may be found and repeat leak test.

HANGING POSITION OF GAS CYLINDER

WARNING:

The hanging position of gas cylinder affects regulator operation and hence performance of the appliance. Make sure gas cylinder hangs at a proper position. Failure to do so will result in

freezing/frosting of the regulator, inconsistent or extinguishing of flame or excessive blow

back which may result in an explosion or fire.

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Condition 4 (BAD): Never attempt to use grill with the gas cylinder resting on any foreign object such as a cup or pad.

Condition 5 (BAD):

Never attempt to use grill with the gas cylinder inverted.

Condition 6 (BAD): Never attempt to use grill on an inclined surface.

OPERATING INSTRUCTIONS

WARNING:

1. Before lighting – DO NOT use the grill if the odor of gas is present. The gas regulator

supplied with the unit must be used. Never substitute regulators for those supplied with the grill. If a replacement is necessary, contact the customer service number provided to obtain a proper replacement. Screw the propane bottle firmly into the regulator before operating the grill.

2. Always unfold the legs before igniting and cooking on grill.

3. CAUTION: Keep outdoor gas cooking appliance area clear and free from combustible

materials, gasoline and other flammable vapors and liquids.

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4. CAUTION: Do not obstruct the flow of combustion and ventilation air.

<OFF> Position

<HIGH> Position

Always unfold the legs before igniting grill. Failure to do so will result in freezing/frosting of the regulator, inconsistent or extinguishing of flame, or excessive blow back which may result in explosion or fire.

WARNING

<OFF> Position

<HIGH> Position

CAUTION: Check and clean burner/venturi tube for insects and nests. A blocked burner venturi tube can lead to a fire. See page 6 for burner venturi tube cleaning instructions.

Before Cooking for the First Time

Operate grill 15 minutes with grill lid closed and gas control on HIGH. This will heat-clean the internal components and eliminate odor from oil.

Lighting Instructions

1. Read all instructions before lighting.

2. Open lid during lighting. IMPORTANT! Attempting to light burner with lid closed may cause an explosion. Do not expose any part of your body or clothing directly above cooking area when lighting.

3. Turn regulator control knob to <OFF> position.

4. Connect disposable propane cylinder.

5. Slowly turn and press the regulator control knob to “HIGH” position.

6. Press the igniter button. If ignition does not occur in 5 seconds, turn the regulator knob off, wait 5 minutes and repeat the lighting procedure.

7. When the burner is lit successfully, allow the appliance to pre-heat for 5 minutes before turning regulator to “Low” position.

Manually Lighting Your Grill With A Match

1. Read all instructions before lighting.

2. Open lid during lighting. IMPORTANT! Attempting to light burner with lid closed may cause an explosion. Do not expose any part of your body or clothing directly above cooking area when lighting.

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3. Turn regulator control knob to “OFF” position.

4. Connect disposable propane cylinder.

5. Place a lit wooden match through lighter/ventilation hole on left side panel of grill body to the burner.

6. While holding match in place, turn regulator control knob to “HIGH” position. Burner will ignite.

7. When the burner is lit successfully, allow the appliance to pre-heat for 5 minutes before turning regulator to ‘Low’ position.

CAUTION:

1. If ignition does not occur in 5 seconds, turn the regulator control knob to “OFF” position, wait 5 minutes and repeat the lighting procedure.

2. If burner flame is accidentally extinguished, open the lid, turn regulator control knob to “OFF” position, wait 5 minutes. Repeat lighting instructions. If the burner does not ignite with gas regulator in the high position OR if burner flame is accidentally extinguished after lighting, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.

With grill on HIGH, handle temperature will be too HOT to touch with bare hands. Use insulated oven mitts or gloves to handle the grill when hot.

Checking Flame/Burner:

Observe flame height when lit: Flame should be a blue/yellow color between 1/4 in. - 1/2 in. tall when burner is

on “HIGH”. Always check flame prior to each use. A blue

flame with little or no yellow flame provides the best heat. Cleaning the burner is the best way to avoid yellow flame.

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Turning Grill Off

Cooking Grate

Flame Tamer

Burner

Unscrew the burner bracket

 After cooking, turn the grill off by rotating the regulator control knob to “OFF” position. The

control knob should pop up in the “OFF” position. If control knob does not pop up, disconnect gas cylinder to turn grill off and replace the gas regulator.

 This appliance will be hot during and after use. Use insulated oven mitts or gloves for

protection from hot surfaces or splatter from cooking liquids.

 Allow grill to cool completely before storing.

CARE AND MAINTENANCE

CAUTION:

1. All cleaning and maintenance should be done when grill is cool and with the gas regulator disconnected.

2. Do not clean any grill part in a self-cleaning oven. The extreme heat will damage the finish and other components.

3. Clean the grill after each use. When grease or dirt accumulates inside a hot grill body, this could cause a grease fire.

Notices

1. Abrasive cleaners will damage this product.

2. Never use oven cleaner to clean any part of grill.

3. This grill should be thoroughly cleaned and inspected on a regular basis.

Cleaning Surface

1. Wipe surface clean with mild dishwashing detergent or baking soda.

2. For stubborn residue use a citrus-based degreaser and a nylon scrubbing brush.

3. Rinse clean with water.

Cleaning Burner

1. Turn gas off at the control knob and remove LP gas cylinder.

2. Remove regulator.

3. Remove cooking grid and flame tamer. Unscrew the burner bracket to remove burner.

4. Clean inlet of burner with small bottle brush or compressed air.

5. Remove all food residue and dirt on burner surface.

6. Clean any clogged ports with a stiff wire (such as a straightened paper clip).

7. Inspect burner for any damage (cracks or holes). If damage is found, replace with new burner.

8. Reinstall burner. Reconnect burner, flame tamer and cooking grid.

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9. After the parts have been reconnected to the

Make sure the gas regulator is secured to the burner.

grill, make sure the clearance between the burner and electrode is maintained between 1/8 in. - 3/16 in. Otherwise, there will be no spark during the ignition. The tip of the electrode must be directly over a burner port.

10. Reconnect the regulator. Make sure the control valve is securely fastened to the burner.

11. Perform leak test.

TO STORE

Make sure the grill has completely cooled. Remove gas cylinder and replace plastic cap on cylinder. Remove gas regulator from the grill to help keep dirt out of the gas cylinder probe. To protect the gas regulator during storage and transport, the gas regulator has been designed to be easily installed or removed from the grill. Store gas regulator in a heavy plastic bag and place inside grill.

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TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

Burner cannot light by using igniter.

1. The distance between ignition electrode tip and burner port is out of specification.

1. Adjust the ignition electrode tip position according to Assembly Instructions – Step 2.

Flame sputters or flame is low during cooking.

1. Check the regulator. If the regulator is freezing, the gas cylinder may not be at the appropriate angle.

2. Gas in cylinder may be low.

1. Turn regulator to “Off” position

immediately. Refer to Installation Instructions and Hanging Position Of Gas Cylinder on page 10.

2. Replace gas cylinder.

Regulator freezing.

1. The gas cylinder may not be hanging at an optimum position.

1. Turn regulator to “Off” position

immediately. Refer to Installation Instructions and Hanging Position Of Gas Cylinder on page 10.

Gas leakage.

1. The gas regulator or gas cylinder does not connect properly.

2. Check the regulator. If the regulator is freezing, the gas cylinder may not be at the appropriate angle.

1. Turn the regulator control knob to

“OFF” position immediately. Open

the lid. Do not attempt to re-ignite the burner within 5 minutes. Conduct leak test according to

Leak Testing Regulator/Cylinder

on page 9.

2. Turn the regulator control knob to

“off” position immediately. Open the

lid. Do not attempt to re-ignite the burner within 5 minutes. Strictly follow the instructions to attach the gas regulator according to Hanging Position Of Gas Cylinder on page

10.

Grease fire.

1. When grease or dirt accumulates inside a hot grill body, this could cause a grease fire.

1. Clean the grill after each use.

The grill is too hot.

1. The designed heat output of this grill is high.

1. Adjust the regulator control knob to “LOW” position during cooking.

2. Opening the lid is a way to lower the cooking temperature.

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WARRANTY

The manufacturer will repair or replace, without charge, this product which under normal usage has proven to be defective in its manufacture or workmanship for a period of 90 days from the date of initial retail purchase. Service on warranted parts will be covered for a period of 90 days. This warranty is valid only to the original purchaser. This warranty is not transferable and does not cover any parts that have been subjected to misuse, abuse, alteration, overload, accident or normal wear of moving parts. Grills that have been sold “as is,” sold reconditioned or used as rental equipment are not covered. Service can be obtained by contacting manufacturer at 1-800-963-0211. Any grill or part that is returned to manufacturer, together with the original sales receipt as proof of initial retail purchase, postage prepaid, will be repaired or replaced without costs if the unit is found defective. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. All warranty work will be completed in a reasonable time, not to exceed 60 days after receiving the product. The manufacturer is not responsible for direct, indirect, incidental or consequential damages. Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental damages, so the above limitations may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. WARRANTY VOID IF PRODUCT IS USED FOR COMMERCIAL PURPOSES.

Call: 1-800-963-0211 for warranty assistance. 8 a.m. - 6 p.m., EST, Monday - Thursday, 8 a.m. - 5 p.m., Friday.

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