Master Forge MFW784BDP operating instructions manual

ITEM #0156452

DUAL FUEL

VERTICAL SMOKER

MODEL #MFW784BDP

Français p. XX

Français p. 28

Español p. XX

Español p. 55

ATTACH YOUR RECEIPT HERE

ANS Z21.89a-2008

CSA 1.18a-2008

Serial Number

Questions, problems, missing parts? Before returning to your retailer, call our customer

service department at 1-800-963-0211, 8:00 a.m. – 6:00 p.m., EST, Monday – Thursday, 8:00 a.m. – 5:00 p.m., EST, Friday.

Purchase Date

Rev. 10/2011

TABLE OF CONTENTS

Safety Information ......................................................................................................................... 3

Package Contents ......................................................................................................................... 6

Hardware Contents ....................................................................................................................... 7

Preparation ................................................................................................................................... 7

Assembly Instructions ................................................................................................................... 8

Operating Instructions ................................................................................................................... 14

Care and Maintenance .................................................................................................................. 22

Troubleshooting ............................................................................................................................ 24

Warranty ....................................................................................................................................... 25

Replacement Parts List ................................................................................................................ 26

Assembler/Installer: This instruction manual contains important information necessary for the

proper assembly and safe use of this appliance. Read and follow all warnings and instructions

before assembling and using this appliance. Leave these instructions with the consumer.

Consumer/User: Follow all warnings and instructions when using this appliance.

Keep these instructions for future reference.

DANGER:

If you smell gas:

1. Shut off gas to the appliance.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Failure to follow these instructions could result in fire, explosion, or burn hazard which could cause property damage, personal injury or death.

DANGER:

DANGER

1. Never operate this appliance unattended.

2. Never operate this appliance within 10 feet (3 m) of any structure, combustible material or other gas cylinder.

3. Never operate this appliance within 25 feet (7.5 m) of any flammable liquid.

4. Never allow oil or grease to get hotter than 400°F or 200°C. If the temperature exceeds 400°F (200°C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.

5. Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 115°F (45°C) or less.

6. If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.

Failure to follow these instructions could result in fire, explosion, or burn

DANGER:

hazard which could cause property damage, personal injury or death.

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-800-9630211, 8:00 a.m. – 6:00 p.m., EST, Monday – Thursday, 8:00 a.m. – 5:00 p.m., EST, Friday.

CALIFORNIA PROPOSITION 65

Fuels used in gas or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

• DO NOT use this product for anything other than its intended purpose. It is NOT intended for

commercial use. It is NOT intended to be installed or used in or on a recreational vehicle and/or boat.

• Keep a fire extinguisher near this product at all times.

• This appliance is for outdoor use only in well-ventilated areas. DO NOT operate it in a building,

garage or any other enclosed area, or under overhead construction.

• A minimum clearance of 36 inches (92 cm) to combustible material is required on the front, sides and back. It is very important to always maintain proper clearances to combustibles.

• The cylinder must be at least 24 inches (61 cm) from the appliance.

• DO NOT obstruct the flow of combustion air or ventilation air for the appliance.

• When cooking, the smoker must be on a level, stable noncombustible surface in an area clear of

combustible material, including tall or dry grass.

• Care should be taken to protect the fuel supply hose from damage from either pedestrian or vehicle

traffic.

• Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear,

cuts or leaks, the hose must be replaced prior to the appliance being used. The replacement hose assembly shall be that specified by the manufacturer.

• Before each use check that no dead leaves or debris are under the appliance.

• Store this appliance in a dry, protected location.

• The use of alcohol, prescription or nonprescription drugs may impair the user’s ability to properly

assemble and safely operate this appliance.

• Allow the smoker to cool to 115°F (45°C) before moving or storing. Use caution when lifting and moving the appliance to avoid back strain or back injury. DO NOT move the appliance while it is in use.

• Always hang the regulator on the hose retention wire while not in use or disconnected with the LP (liquid propane) tank. KEEP the fuel supply hose away from any heated surface(s).

SAFETY INFORMATION

• DO NOT store and use this appliance near gasoline or other combustible liquids or where other

combustible vapors may be present.

• DO NOT use this appliance as a heater.

• DO NOT leave the appliance unattended while in use. Keep children and pets away from the

appliance at all times.

• NEVER close the damper completely while cooking.

• If you must dispose of ashes in less time than it takes for the ashes to completely cool down,

remove the ashes from the appliance, keeping them in the heavy-duty foil, and soak them completely with water before disposing of them in a noncombustible container.

• This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from

hot surfaces or splatter from cooking liquids.

• Make sure that the orifice of the control valve properly mates with the burner mixing tube by

visual observation. Please refer to maintenance section.

• Use caution when opening the door of the smoker while in operation. Keep hands, face and body

safe from hot steam or flare-ups. DO NOT inhale smoke.

• DO NOT wear loose clothing while operating the smoker. Tie back long hair while operating the smoker. ALWAYS wear shoes that fully cover your feet while operating the smoker.

• Allow the smoker and its components to cool completely before conducting any routine cleaning

or maintenance.

• NEVER use glassware, plastic or ceramic cookware on or in your smoker. Use metallic cookware only.

• NEVER operate the smoker without water in the water bowl. NEVER allow the water to completely

evaporate. Check the water level at least every 2 hours. A sizzling sound may indicate a low water level. Follow instructions in this manual for adding water while operating (see the Operating Instructions section).

• When using flavoring wood, add a sufficient amount prior to operation to avoid having to add wood

while operating. Adding wood while operating may splash hot water and cause serious injury.

• Use of accessories not intended for this smoker is not recommended and may lead to injury or

property damage.

• An LP cylinder not connected for use should not be stored in the vicinity of the smoker or any other

appliance. DO NOT store spare LP cylinders within 10 feet of the smoker. LP cylinders must be stored outdoors, out of reach of children. DO NOT store LP cylinders in a building, garage or any other enclosed area.

• DO NOT store LP gas cylinders inside or on top of the smoker. Improper storage of cylinders could

lead to explosion, fire and/or personal injury. Cylinders are to be stored outdoors, out of reach of children and must not be stored in a building, garage or any other enclosed area.

• While the smoker is not in use, the gas must be turned off at the supply cylinder.

• LP gases are heavier than air, tend to pool and collect in low-lying areas, are easily ignited and are

highly flammable. Proper care and caution should be employed when dealing with any such fuels.

• The smoker should be turned off and all supply valves (on piping or on fuel cylinders) should be

closed in the event that the odor of unburned gas is detected. Do not attempt to use the appliance until any gas leaks are fixed and/or the source of the unburned gas odor is accounted for.

SAFETY INFORMATION

• Do not use the smoker if the burner fails to light or fails to remain lit. Under such conditions, gas

should be turned off and the fuel cylinder should be disconnected.

• Use in high wind conditions that result in poor burner operation such as blowing out and flaring should be avoided. If repositioning the appliance does not improve operation under such wind conditions, the appliance should be turned off.

• Install the smoker with the hose regulator assembly extended the full length of the hose (24 in. minimum) directly away from the appliance. When so configured, placement results in maximum tank to smoker distance. When the smoker is operated, the hose/regulator and gas tank should be perpendicular to wind direction. Placing tank closer than 24 inches to the smoker can overheat the tank and cause release of propane through relief openings and can result in tank fire or explosion.

• Read and follow all warnings and instructions before assembling and using the appliance.

• Follow all warnings and instructions when using the appliance.

NOTE: The installation must confirm with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/ NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

WARNING: The hose to tank attachment creates a potential trip hazard for user and pedestrians - use caution. Do not allow or cause the gas tank or appliance to tip.

MINIMUM 24 IN. (610 MM)

(Tank not included)

The electronic ignition requires 1 “AAA” alkaline battery, which is included.

WARNING

DO NOT mix old and new batteries. DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickel-Cadmium) batteries. DO NOT dispose of batteries in fire. Improper disposal may cause batteries to leak or explode.

PACKAGE CONTENTS

PART DESCRIPTION QUANTITY

A Leg - standard 3 B Leg - with holes 1 C Burner & Control Unit 1 D Wood Chip Box 1 E Charcoal Grate 1 F Wood Chip Box Lid 1 G Water Bowl 1 H Cooking Grate 4 I Smoker Body 1

J Lifting Handle 2

K Door Locking Bracket 2

PART DESCRIPTION QUANTITY

L Square Smoke Stack 1 M Temperature Gauge & Bezel 1 N Upper Door (pre-assembled) 1 O Bottom Door (pre-assembled) 1 P Side Table 1 Q Door Handle 2 R Table Front Support 1 S Table Back Support 1 T Cooking Grate Support 12 U “AAA” Battery (1.5 V) 1 V Hose Retention 1

HARDWARE CONTENTS (shown actual size)

M6 x 12

Bolt

Qty. 32

M5 x 12

Screw

Qty. 8

Spring

Clip

Qty. 2

M5 Nut

Qty. 2

M4 x 10

Bolt

Qty. 2

M4 Nut

Qty. 2

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble the product.

Estimated Assembly Time: 25 minutes

Tools Required for Assembly (not included): Phillips Screwdriver, Wrench, Pliers.

ASSEMBLY INSTRUCTIONS

1. Align the legs - standard (A) with the mounting holes on the bottom left front, right front and left rear of the smoker body (I). Thread bolts (AA) through the holes from the outside of the unit. Tighten all bolts (AA) with a Phillips screwdriver.

Hardware Used

M6 x 12 Bolt

x 9

2. Align the leg - with holes (B) with the mounting holes on the bottom right rear of the smoker. Thread bolts (AA) through the holes from the outside of the unit. Tighten all bolts (AA) with a Phillips screwdriver.

front of smoker

Hardware Used

M6 x 12 Bolt

x 3

3. Open the bottom door of the smoker body (I). Turn the burner and control unit (C) upside down and place it on the bottom of the smoker

body (I), making sure the 4 mounting holes on the burner and control unit (C) are aligned with the holes on the smoker body (I). Note: The control knob should be on the same side as the door. Check that the burner is properly installed on the orifice before attaching the burner and control unit (C). Thread bolts (AA)

tighten the unit to the bottom with a Phillips

through holes from outside of unit. Securely

screwdriver.

Hardware Used

M6 x 12 Bolt

x 4

ASSEMBLY INSTRUCTIONS

4. Thread bolts (EE) through holes on the leg with holes (B) from outside of unit. Secure using 2 nuts (FF) from inside leg by using wrench. Tighten all bolts (AA) with a Phillips screwdriver. Insert the regulator hose attached to the burner and control unit (C) into the hose retention (V).

Hardware Used

M4 x 10 Bolt

M4 Nut

x 2

5. CAUTION: This unit is HEAVY! Do not

attempt this step without assistance!

Close the two doors. With the assistance of a helper, stand the unit upright on its legs on a firm and level surface. (Make sure that the burner/control unit and legs are attached). Open the upper door. Position the square smoke stack (L) with control arm to the left as shown. Using 4 bolts (AA), attach square smoke stack (L) to the top of smoker body (I). Securely tighten with a Phillips screwdriver.

Hardware Used

M6 x 12 Bolt

x 4

6. Insert the cooking grate supports (T) into the corresponding holes on rack of the shelf inside the smoker body (I) from the bottom up. NOTE: There are 8 positions to install the cooking grate supports. The cooking grate supports can be installed into positions according to the need of the owner.

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