Master Forge Gd4833 Owner's Manual

WARNING

Improper installation,

adjustment, alteration, service

or maintenance can cause

in)ury or property damage. Read this instruction manual thoroughly before·· installing or servicing this equipment.

ITEM #0306730

4-BURNER GAS GRILL

®

MODEL ~GD4833

Espanol p.37

WARNING

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP tank not connected for use should not be stored in the vicinity of this or an other a Hance.

AoANGER

If you smell gas:

1. Shut off gas to the

appliance.

2.Extinguish any open flames

3. Open the lid.

4. If the odor continues, keep away from the appliance and

immediately call your gas supplie~ or fire department.

0

--

-----

WARNING

For Outdoor Use Only

ATTACH YOUR RECEIPT HERE

Serial Number. _________ _ Purchase Date· ________ _

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-800-963-0211, 8 a.m. - 6 p.m., EST, MondayThursday, 8 a.m. - 5 p.m., EST, Friday.

1

C

TABLE OF CONTENTS

Safety Information·-·· ....

Package Contents

Hardware Contents

Preparation ........... .

Assembly Instructions

Installation Instructions

Operating Instructions

Care and Maintenance

Troubleshooting ......

~~~

Exploded View ...

.. ..

.................................................. 3

················ 5

7

.7

........ 8

................... 19

........... 23

··········27

32

34

· 35

Replacement Parts List ........ --. -. -............................ ---. -. -..

. .. 36

2

A SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-800-963-0211, 8 a.m-6 p.m., EST, Monday-

Thursday, 8 a.m.-5 p.m., EST, Friday.

• The installation of this appliance must conform with local codes or, in the absence of local

codes, with the National Fuel Gas Code, ANSI Z 221.3INFPA 54.

• This grill is intended for use outdoors and should not be used in a building, garage or any other enclosed or covered area.

• This outdoor grill is not intended for installation in or on recreation vehicles and.I or boats.

• A minimum clearance of 36 inches from combustible constructions to the sides of the grill

and 36 inches from the back of the grill to combustible constructions must be maintained. This outdoor cooking gas appliance must not be placed under overhead combustible construction.

• The use of an electrical source requires that when installed, the grill must be electrically

grounded in accordance with local codes or, in the absence of local codes, with ANSl/NFPA 70, or the Canadian Electrical Code, CSAC22.1. Keep electrical supply cords

and the fuel supply hose away from heated surfaces.

• Inspect the hoses before each use for excessive abrasion or wear, or cuts that may affect

safe operation of the grill. lf there is evidence of excessive abrasion or wear, or the hose is cut, it must be replaced prior to the grill being put into operation. The replacement hose assembly must be those specified by the manufacturer.

• Keep your grill in an area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

• DO NOT obstruct the flow of combustion and ventilation air to this appliance.

• Keep the ventilation openings of the tankenclosure free and clear of debris.

• Check all gas connections for leaks with a soapy water solution and brush. Never use an

open flame to check for leaks.

• Never use charcoal in the grill.

• Never use the grill in windy areas.

• Only a 20 lb. LP-gas cylinder is allowed. The cylinder must be

constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U.S. Department of Transportation (D. 0. T.)

or the National Standard of Canada. CAN/CSA B339. Cylinders. Spheres and Tubes for Transportation of Dangerous Goods; and

Commission. Dimensions for a 20 lb. LP-Gas cylinder are:

• Never use the grill without the drip tray installed and hung under the burner box. Without the drip tray, hot grease and debris could leak downward and produce a fire hazard.

• Use only the gas pressure regulator supplied with this appliance. This regulator is set for an outlet pressure of 11.0 we.

• The cylinder used must include a collar to protect the cylinder valve.

-8in.-

-13.9in. -

12.2in.

' !

l

18in.

3

A SAFETY INFORMATION

• Do not store a spare LP-gas cylinder under or near this appliance.

• Never fill the cylinder beyond 80 percent full.

• Properly route regulator and hose to connect with tank as per the regulator assembly instructions detailed on page 17 and 18.

• DANGER: If the information in above is not followed exactly, a fire causing death or serious

injury may occur.

• The outdoor cooking gas appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing of the gas supply

system at test pressures equal to or less than 1/2 PSI (3.5 KPa).

• CALIFORNIA PROPOSITION 65 WARNING: The burning of gas cooking fuel generates

some byproducts which are on the list of substances known by the State of California to cause cancer, reproductive harm, or other birth defects. To reduce exposure to these

substances, always operate this unit according to the use and care manual, ensuring you provide good ventilation when cooking with gas.

IMPORTANT: We urge you to read this manual carefully and follow the

recommendations enclosed. This will ensure you receive the most enjoyable and trouble-free operation of your new gas grill. We also advise you retain this manual for future reference.

WARNING: Your grill has been designed to operate using only the gas specified by the manufacturer on the rating plate. Do not attempt to operate your grill with other gases. Failure to follow this warning could lead to a fire hazard and bodily harm and will void your warranty.

WARNING: Make certain your LP (propane) tank is filled by a reputable propane dealer.

An incorrectly filled or overfilled LP tank can be dangerous. An overfilled tank combined with the warming of the LP tank (a hot summer day, tank left in the sun, etc.) can cause LP gas to be released by the pressure relief valve on the tank since the temperature increase causes the propane to expand. LP gas released from the tank is flammable and can be explosive. Refer to your Owner's Manual for more information

concerning filling your LP tank.

4

PACKAGE CONTENTS

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PACKAGE CONTENTS

Firebox and hood

A

assembly

Warming rack

B

Cooking grate

C

Heat tent 4

D

E Side table (L)

Side table (R) 1

F

Drip tray bracket 2

G

Left side panel

H

1

2

1

Part

Description

L

Match holder stick

M Drip tray 1

N

Door

0 Magnet

Gas cylinder safety

p

stop

Back panel 1

Q

R Back panel 2

Quantity

s Bottom panel

1

Right side panel 1

Crossbeam

J

Door handle 1

K

1

Locking caster

T

Caster

u

Grease cup 1

V

Baffle

w

2

1

6

HARDWARE CONTENTS

.

•

f-"";,.-~

ts-~c:;i

t~iJ

M6 X 12

Screw Qty. 21

(§}

M6

Explosion Proof

Washer

Qty. 4

Lock Washer

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M6

Qty. 21

M3 X 15

'

Screw

Qty. 2

•

.YVJ

Door Axes Pin

Qty. 1

R Pin

Qty. 2

•

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M4

Lock Washer AA Battery

Qty. 2

Qty. 1

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M4 x8

Screw

Qty. 2

•

ST4.5 x 12

'

Screw

Qty. 4

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble the product.

Tools required for assembly (not included): Phillips Screwdriver, Wrench.

7

ASSEMBLY INSTRUCTIONS

1. Install gas cylinder safety stop

Put the gas cylinder safety stop (P) into the holes of the bottom panel (S), then turn over the bottom panel (S) and insert 2 R pins (DD) into the small holes of gas cylinder safety stop (P).

Hardware Used

R Pin

2. Install casters

Install casters (U) and locking casters (T) into the holes of the bottom panel

(S) and tighten with a wrench. When

this process is completed, turn over the bottom panel (S). The two locking casters (T) should be at the back of the grill.

yY) X 2

8

ASSEMBLY INSTRUCTIONS

3. Install door axes and magnet

Screw door axes pin (CC) into the

assembled holes of the bottom panel (S) and use M3 x 15 screws (GG) to install magnet (0).

Hardware Used

Door Axes Pin

•

M3 x 15

Screws

(])ma

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•

4. Install left side panel

Install left side panel (H) into bottom panel (S) with M6 x12 screws (AA) and lock washers (BB).

Hardware Used

M6 X 12

Screw

X 3

•

X 1

x2

0

A

w

M6

Lock Washer

X 3

9

ASSEMBLY INSTRUCTIONS

5. Install right side panel

Install right side panel (I) into bottom panel (S) with M6 x12 screws (AA) and lock washers (BB).

Hardware Used

M6 X 12

Screw

X 3

•

A

w

6. Install lower back panel

Align the lower back panel (R) to pre-

installed screws on the side panels.

Slide the lower back panel (R) into place and tighten all 4 screws. Using an M6 x 12 screw (AA) with an M6 lock washer (BB), secure middle of the

lower back panel (R) tu the bottom

panel (S).

M6

Lock Washer y

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X 3

fl I

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-

Hardware Used

M6 X 12

Screw

•

A

w

M6 "

Lock Washer y

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X 1

10

ASSEMBLY INSTRUCTIONS

7. Install upper back panel

Align the upper back panel (Q) to pre-

installed screws on side panels. Slide

upper back panel (Q) into place and tighten all 4 screws. Using an M6 x 12 screw (AA) with an M6 lock washer

(BB). secure middle of upper back panel

(Q) to lower back panel (R).

Hardware Used

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w

M6 X 12

Screw

M6

Lock Washer Y

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1

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8. Install crossbeam

Align holes at either end of crossbeam (J) to holes in the top front of side panels. Secure using

M6 x 12 screws (AA) and M6 lock washers (BB).

Hardware Used

M6 X 12

Screw

•

A

w

M6

Lock Washer y

~

X 4

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