Master Forge 3218ltn Owner's Manual

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ATTACH YOUR RECEIPT HERE Serial Number Purchase Date

Questions, problems, missing parts? Before returning to your retailer, call our

customer service department at 1-800-963-0211, 8:00 a.m. to 6:00 p.m., EST, Monday-Thursday, 8:00 a.m. to 5:00 p.m., EST, Friday.

5-BU

RNER GAS GRILL

ITEM #0006554

MODEL #3218LTN

Español p. 53

WARNING

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP tank not connected for use should not be stored in the vicinity of this or any other appliance.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open the lid.

4. If the odor continues, keep

away from the appliance and immediately call your gas supplier or fire department.

WARNING

For Outdoor Use Only

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read this instruction manual thoroughly before installing or servicing this equipment.

AB13567

○

TABLE OF CONTENTS

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Safety Information ................................................................................................................3

Safety Tips……………………………………………………………………………………………5

Package Contents .................................................................................................................6

Hardware Contents ...............................................................................................................8

Preparation ............................................................................................................................8

Assembly Instructions ..........................................................................................................9

Cooking with Gas ................................................................................................................24

Operating Instructions ........................................................................................................31

Care and Maintenance .........................................................................................................38

Troubleshooting ..................................................................................................................46

Warranty ...............................................................................................................................49

Replacement Parts List .......................................................................................................50

SAFETY INFORMATION

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12.2 in.

18 in.

8 in.

13.9 in.

Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-800-963-0211, 8:00 am to 6:00 pm, EST, Monday- Thursday, 8:00 a.m. to 5:00 p.m., EST, Friday.

1 The installation of this appliance must conform with local codes or, in the absence of local

codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation Code, CSA/CGA-B149.1.

2 This grill is intended for use outdoors and should not be used in a building, garage or any

other enclosed or covered area. 3 This outdoor grill is not intended for installation in or on recreation vehicles and/or boats. 4 A minimum clearance of 36 inches from combustible constructions to the sides of the grill

and 36 inches from the back of the grill to combustible constructions must be maintained.

This outdoor cooking gas appliance must not be placed under overhead combustible

construction. 5 The use of an electrical source requires that when installed, the grill must be electrically

grounded in accordance with local codes or, in the absence of local codes, with

ANSI/NFP A 70, or the Canadian Electrical Code, CSA C22.1. Keep electrical supply cords

and the fuel supply hose away from heated surfaces. 6 Inspect the hoses before each use for excessive abrasion or wear, or cuts that may affect

safe operation of the grill. If there is evidence of excessive abrasion or wear, or the hose is

cut, it must be replaced prior to the grill being put into operation. The replacement hose

assembly must be those specified by the manufacturer. 7 Keep your grill in an area clear and free from combustible materials, gasoline and other

flammable vapors and liquids. 8 DO NOT obstruct the flow of combustion and ventilation air to this appliance. 9 Keep the ventilation openings of the tank enclosure free and clear from debris. 10 Check all gas connections for leaks with a soapy water solution and brush. Never use an

open flame to check for leaks. 11 Never use charcoal in the grill. 12 Never use the grill in windy areas. 13 Only a 20 lb. LP-gas cylinder is allowed. The cylinder must be

constructed and marked in accordance with the Specifications for

LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.)

or the National Standard of Canada, CAN/CSA-B339, Cylinders,

Spheres and Tubes for Transportation of Dangerous Goods; and

Commission. A 20 lb LP-Gas cylinder dimensions are: 14 Never use the grill without the drip tray installed and pushed completely into the back of

the grill. Without the drip tray, hot grease and debris could leak downward and produce a

fire hazard.

SAFETY INFORMATION

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15 The pressure regulator for LP-gas grill is set for 11-in. water column (WC). Natural gas grill

provides a hose assembly which includes a quick-disconnect device. But no pressure

regulator. The LP pressure regulator or the Natural gas hose assembly must be used.

Replacement pressure regulators and hose assemblies must be those specified in the

part list. 16 The cylinder used must include a collar to protect the cylinder valve. 17 Do not store a spare LP-gas cylinder under or near this appliance. 18 Never fill the cylinder beyond 80 percent full. 19 If the information in “17” and “18” is not followed exactly, a fire

causing death or serious injury may occur. 20 The natural gas grill and its individual shutoff valve must be disconnected from the gas

supply piping system during any pressure testing of that system at test pressures in

excess of 0.5 psi (3.5 kPa). 21 The outdoor cooking gas appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing of the gas supply

system at test pressures equal to or less than 1/2 psi (3.5kPa). 22 CALIFORNIA PROPOSITION 65 WARNING: The burning of gas cooking fuel generates

some byproducts which are on the list of substances known by the State of California to

cause cancer, reproductive harm, or other birth defects. To reduce exposure to these

substances, always operate this unit according to the use and care manual, ensuring you

provide good ventilation when cooking with gas.

IMPORTANT: We urge you to read this manual carefully and follow the recommendations enclosed. This will ensure you receive the most enjoyable and trouble-free operation of your new gas grill. We also advise you retain this manual for future reference.

WARNING: Your grill has been designed to operate using only the gas specified by the manufacturer on the rating plate. Do not attempt to operate your grill on other gases. Failure to follow this warning could lead to a fire hazard and bodily harm and will void your warranty.

WARNING: Make certain your LP (propane) tank is filled by a reputable propane dealer. An incorrectly filled or an overfilled LP tank can be dangerous. The overfilled condition combined with the warming of the LP tank (a hot summer day, tank left in the sun, etc.) can cause LP gas to be released by the pressure relief valve on the tank since the temperature increase causes the propane to expand. LP gas released from the tank is flammable and can be explosive. Refer to your Owner’s Manual for more information concerning filling your LP tank.

This unit contains one or more patent pending: 61/163,753 61/215,319 11/495,104 11/268,051

SAFETY TIPS

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 Never pull your grill. Always push it.  Never move your grill while it is in operation or still hot.  Always use a protected hand when cleaning the grid surface after the post-heating period

and when closing the propane tank valve.

 Use a covered hand during the grilling period.  Wait until the burner box has completely cooled before reaching under to turn off the gas.  Using an uncovered hand to turn off the LP tank valve without allowing the grill to cool

down could result in severe burns.

 Never operate your grill under overhangs, awnings or any covered or enclosed area.  Never spray liquid on the grid area to control flare ups.  To guard against possible grease fires getting out of control, never leave a grill

unattended. Grease fires can be severe and cause grill damage, property damage and bodily harm.

 Always turn off the control knob first, and then the propane gas supply tank.  Never cover your grill while it is still warm.  Position your portable grill away from direct wind.  Do not store or use gasoline or other flammable substances in the vicinity of your gas grill.  Never store a propane tank (whether full or empty) inside your home or living area.  Before storing your tank, make sure that it has been turned to the “OFF” position.  Should you store your grill indoors, be sure to close the tank valve, disconnect the hose

from the tank, remove the tank from the grill and store the tank outdoors.

 Make sure the grill hood is completely open before lighting your grill.  When connecting or replacing any gas fittings, all joints must be sealed with an approved,

leak-proof sealing compound.

 Never use an open flame to test for gas leaks.  When your grill is not in use, it is recommended that for child safety, you remove the

control knobs and store them indoors.

 Keep children away from the grill at all times.  Never drill out any orifice or make any field alterations to your grill without receiving

approval from the manufacturer.

 Do not store flammable materials in any of the cabinets beneath the grill burner box or in

the vicinity of your grill.

 Be careful while handling any parts during assembly. It is strongly recommended that you

protect your hands with a pair of work gloves.

 At high temperatures some stainless grids may discolor over time. When the grill is cool,

wiping with a towel and vegetable oil may remove and treat some of this effect. Some

discoloration is normal.

PACKAGE CONTENTS

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PACKAGE CONTENTS

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Part Description Quantity Part Description Quantity

A Burner Box 1 Q Locking Caster 2 B Heat Tent 5 R Transformer 1 C Main Grid 3 S Main Bottom Panel 1 D Warming Rack 1 T Caster 2 E Sear Burner Grid 1 U Right Door 1

Sear Burner

Drip Tray

1 V Right Skirt 1

G Grill Handle 1 W Main Beam 1 H Battery 5 X Center Door 1

I Left Rear Panel 1 Y Left Door 1

J Right Rear Panel 1 Z Left Skirt 1

K Center Panel 1 AB Left Panel 1

L Door Magnet 2 AC

Patented Safety Tank

Ring

M Bracket, Tank Ring 1 AD Buffet Table 1

N Shelf board 1 AE Drip Tray Support 1

O Tank Support 1 AF Main Burner Drip Tray 1

P Right Panel 1 AG Battery Box 1

HARDWARE CONTENTS

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PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts

with package contents list and diagram above. If any part is missing or damaged, do not

attempt to assemble the product. Contact customer service for replacement parts.

Estimated Assembly Time: 50 minutes by 2 people

Tools Required for Assembly: Phillips screwdriver (sold separately)

AA BB DD EE CC

1/4-20 x 5/8 in. Screw Qty. 57

5/32-32 x 3/8 in. Screw Qty. 6

Flat Head 5/32-32 x 1/2 in. Screw Qty. 8

3/16-24 x 1/2 in. Screw Qty. 4

Nut Qty. 2

Wrench Qty. 1

ASSEMBLY INSTRUCTIONS

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WARNING: The grill should be assembled and placed on a flat level surface.

Compare the parts and hardware with the list and diagrams. Do not attempt assembly if any part is missing or damaged.

1. Align the casters (Q and T) with the holes of the main bottom panel (S). Use the wrench (FF) to tighten. When this process is completed, turn the bottom panel over.

The two locking casters (Q) should be at the back of the grill. (Fig. 1)

2. Attach the tank support (O) to the main bottom panel (S) with six screws (BB). (Fig. 2)

Hardware Used

1/4-20 x 5/8 in. Screw

X 6

ASSEMBLY INSTRUCTIONS

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3. Align the holes in the left rear panel (I) with the holes in the main bottom panel (S) and insert the screws (BB) into the aligned holes. (Fig. 3)

Note: Do not tighten the screws completely. Leave at least one full turn on each. After all the screws have been installed, go back and tighten them fully.

4. For left panel (AB), there are six screws (BB) to connect to the left rear panel (I) and main bottom panel (S), three in the rear and three inside the cabinet. Insert the screws into the aligned holes and tighten them. The three screws inside the cabinet should be engaged first. (Fig. 4)

Hardware Used

1/4-20 x 5/8 in. Screw

X 4

Hardware Used

1/4-20 x 5/8 in. Screw

X 6

ASSEMBLY INSTRUCTIONS

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5. Align the holes in the Center Panel (K) with the holes in the main bottom panel (S) and insert the screws (BB) into the aligned holes and tighten them. (Fig. 5)

Note: Do not tighten the screws completely. Leave at least one full turn on each.

6. For right rear panel (J), there are four screws (BB) to connect to the left rear panel (I) and main bottom panel (S), three in the rear and one inside the cabinet. Insert the screws into the aligned holes. After all the screws have been installed, tighten the three screws installed during step 5 and the one inside the cabinet first, and then tighten the three in the rear. (Fig. 6)

Hardware Used

1/4-20 x 5/8 in. Screw

X 3

Hardware Used

1/4-20 x 5/8 in. Screw

X 4

S BB

ASSEMBLY INSTRUCTIONS

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7. Slide the tank ring bracket (M) to the end of the patented safety tank ring (AC) as shown. Then align the holes in the ring bracket with left rear panel (I), insert screws (BB) into the holes from outside of grill, and then tighten completely. (Fig. 7)

8. For the door magnet (L), there are four screws (CC) to connect to the center panel (K). Insert the screws into the aligned holes and tighten them. (Fig. 8)

Hardware Used

1/4-20 x 5/8 in. Screw

X 2

Hardware Used

5/32-32 x 3/8 in. Screw

X 4

ASSEMBLY INSTRUCTIONS

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9. For right panel (P), there are six screws (BB) to connect to the right rear panel (J) and the main bottom panel (S), three in the rear and three inside the cabinet. Insert the screws into the aligned holes and tighten them. The three screws inside the cabinet should be engaged first. (Fig. 9)

10. For shelf board (N), there are four screws (BB) to connect to the center panel (K) and the right panel (P). Insert the screws into the aligned holes and tighten them. (Fig. 10)

Hardware Used

1/4-20 x 5/8 in. Screw

X 6

Hardware Used

1/4-20 x 5/8 in. Screw

X 4

ASSEMBLY INSTRUCTIONS

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11. For left skirt (Z), there are four screws (BB) to connect to the left panel (AB) and main bottom panel (S), two in the left panel and two inside the cabinet. Make sure the tab A is locked in place. Insert the screws into the aligned holes and tighten them. The two screws inside the cabinet should be engaged first. (Fig. 11)

12. Insert the “Tab A” in right skirt (V) into the square hole in the Center Panel (K) and push down. Make sure the tab is locked in place. For this skirt, there are four screws (BB) to connect to the center panel (K) and main bottom panel (S), two in the middle panel and two inside the cabinet. Insert the screws into the aligned holes and tighten them. The two screws inside the cabinet should be engaged first. (Fig. 12)

Hardware Used

1/4-20 x 5/8 in. Screw

X 4

Tab A

Hardware Used

1/4-20 x 5/8 in. Screw

X 4

ASSEMBLY INSTRUCTIONS

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13. Align the holes in the hinges of the two doors (X and Y) with the two skirts (V and Z), insert flat head screws (DD) into the holes, and then tighten. (Fig. 13)

14. Align the holes in the main beam (W) with side panels (P and AB) and two skirts (V and Z), insert screws (BB) into the holes, and then tighten. There are four screws to connect the side panels and two screws to connect the skirts. (Fig. 14)

Hardware Used

1/4-20 x 5/8 in. Screw

X 6

Hardware Used

Flat Head 5/32-32 x 1/2 in. Screw

X 8

ASSEMBLY INSTRUCTIONS

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15. For right door (U), insert bottom hinge pin into hole in the main bottom panel (S). Push down on top hinge pin to insert into hole on the main beam (W). Loosen the screws holding the magnets to center panel (K). Adjust magnets to contact the right door, then tighten the screws again. (Fig. 15)

16. Align the holes in the drip tray support (AE) with the holes in the main beam (W) and in the left rear panel (I). Insert screws (BB) into the holes and tighten them. Note the orientation of the drip tray support as shown. (Fig. 16)

Hardware Used

1/4-20 x 5/8 in. Screw

X 4

ASSEMBLY INSTRUCTIONS

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17. Slide the main burner drip tray (AF) between the drip tray support (AE) from the back of grill. (Fig. 17)

18. Attach the battery box (AG) to the left panel (AB) with screws (CC) and nuts (AA). (Fig. 18)

Nut

5/32-32 x 3/8 in. Screw

X 2

Hardware Used

X 2

ASSEMBLY INSTRUCTIONS

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19. Take the pressure regulator out from under the burner box (A). Then lift the burner box (A) onto the cabinet, making sure that the gas pressure regulator is in the cabinet, then position burner box on the cabinet by aligning the four tabs on top of the cabinet with the holes in the burner box. Fasten the burner box to the cabinet with 4 screws (BB). (Fig. 19)

20. Route the light wire from the burner box (A) through the bottom of the burner box into the cabinet. Then pull the wire through the opening in the left rear panel (I). (Fig. 20)

Hardware Used

1/4-20 x 5/8 in. Screw

X 4

light wire

Tab

Pressure regulator

ASSEMBLY INSTRUCTIONS

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21. Connect the connector which is on the end of the light wire from step 20 to the transformer (R). Push the connector to mate firmly with the transformer. Then, screw and tighten the cap on the connector. (Fig. 21)

22. On the NG model, pass the natural gas hose through the hole in the left rear panel (I) to your gas supply system. (Fig. 22)

23. Move the covers away the bases of the grill handle (G), align the holes in the bases with the holes of the burner box (A). Insert screws (EE) into the aligned holes and then tighten them. After tightening the screws, move the covers onto the bases. (Fig. 23)

NG hose

connector

Hardware Used

3/16-24 x1/2 in. Screw

X 4

ASSEMBLY INSTRUCTIONS

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24. Loosen the eight screws in the side panel of burner box and the bottom panel three turns. This will allow for quick assembly of the buffet table. (Fig. 24)

25. Align the holes of the hinges in the buffet table (AD) with the holes in the burner box and the main bottom panel. Tighten the eight screws loosened during step 24. (Fig. 25)

ASSEMBLY INSTRUCTIONS

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26. Slide the sear burner drip tray (F) from the back of burner box (A) to the sear burner bracket. (Fig. 26)

27. Put a battery (H) into the electronic ignition with correct pole direction. (Please refer to the battery mark on the side of the cap). Push and turn the knobs to check if there are sparks produced between the ignition pin and the main burner. If not, please refer to the troubleshooting section to solve the problem. (Fig. 27)

Sear burner bracket

ASSEMBLY INSTRUCTIONS

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28. Connect the joint of the battery box (AG) with the joint of the LED light wire. (Fig. 28)

Note: 4 batteries included in the package must be put into the battery box.

29. Position the sear burner grid (E), 5 heat tents (B), 3 main grids (C), and 1 warming rack (D) into place. (Fig. 29)

Joint

ASSEMBLY INSTRUCTIONS

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IMPORTANT

CHECK SPARKS After you complete your grill assembly, test your ignition system with the GAS OFF. Check for continuous sparks when pushing in the knob ignition system. For the side burner, sparks can be seen directly. For main burners, the ignition system is positioned next to each burner inside the burner box. A reflection of sparks or sparks can be seen at the front of the inside of the burner box. Or you can place a mirror on the left of each main burner and see the sparks and hear the click of the igniters. Be sure the GAS IS OFF when you push in the control knobs. This will help assure a trouble-free ignition when you turn on the gas.

ASSEMBLED GRILL DIMENSION (INCHES):

48.5 (HEIGHT) x 81.9 (WIDTH) x 24.8 (DEPTH) (TABLE FOLDED OUT)

48.5 (HEIGHT) x 52.5 (WIDTH) x 24.8 (DEPTH) (TABLE FOLDED DOWN)

WARMING RACK AREA (SQUARE INCHES): 211

THE UL LABEL IS ON THE BACK OF THE DOOR, SHOWN AS PICTURED BELOW

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For Portable LP-Gas Connection

The cabinet has an opening in the bottom panel that allows a 20 lb. gas tank bottom flange to drop into place (tank sold separately). This will help to lock the tank in place. Before installing your gas tank, lift up the patented safety tank ring (as shown in Fig. 29a). After positioning the tank in the opening, lower the patented safety tank ring to lock the tank. Use only 20 lb. gas tank (see LP Gas Safety Requirements for Additional Information). As shown in Fig. 29b, it

is unsafe to operate the grill if the gas tank is not vertical.

Fig. 29a Fig. 29b

Fig. 30 The propane tank valve connection supplied with this grill incorporates the four important safe guards: Hand Assembly, Hand Disassembly, Excess Flow Control and Temperature-Activated Shut-Off.

WARNING: The Type I connective coupling (see Fig. 30) supplied with your grill must not be replaced with a different type of grill/tank connection system. Removal will result in loss of warranty, gas leakage, fire and severe bodily harm.

HAND WHEEL

TYPE I VALVE

EXTERNAL THREAD

THERMALLY SENSITIVE NUT

PROPANE REGULATOR

LP Tank

COOKING WITH GAS

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a. Hand Assembly:

1. Make certain the tank valve and all the appliance valves are in the “OFF” positions.

2. When connecting the regulator/burner valve assembly to the tank valve, turn the large plastic nut clockwise until it stops.

3. Gas will not flow unless the plastic nut is completely connected.

4. HAND TIGHTEN ONLY.

b. Hand Disassembly:

1. Make certain the tank valve and all the appliance valves are in the “OFF” positions.

2. Turn the large plastic nut counter-clockwise until it is disassembled.

3. HAND LOOSEN ONLY.

c. Excess Flow Control and Low Heat

The propane regulator assembly incorporates an excess flow device designed to supply the grill with sufficient gas flow under normal conditions yet control excess gas flow. Rapid changes in pressure can trigger the excess flow device providing a low flame and low temperature. If the tank valve is turned open to allow gas flow while a burner valve is open, the surge of pressure will cause the device to activate. The device will remain closed until the pressure is equalized. This should occur within 5 seconds. To ensure this does not cause difficulty in lighting the grill, follow these instructions:

1. Make sure all burner valves are “OFF”.

2. Open the tank valve and wait 5 seconds.

3. Light the burners one at a time following the lighting instructions.

d. Temperature-Activated Shut-Off

The large plastic nut on the regulator assembly is designed in coordination with a check valve in the tank valve to shut off the flow of gas when exposed to temperatures between 240-300° F. In the event of a fire or hose break, one of the safeguards will function to control or stop the flow of gas from the propane tank. Never attempt to use damaged equipment.

Important: Before the use of a fresh tank of gas, please check leakage around the connections according to section ‘Checking Gas Leaks’ , and make sure there is no leakage or vapor accumulation in the cabinet. Make sure all openings around side walls are not blocked. Important: Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

COOKING WITH GAS

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For Natural Gas Connection Preparing:

1. Turn off gas supply, and then remove cap on gas supply side.

2. Recommended: Install a shut-off valve on gas supply side before installing the socket.

3. Socket should be installed by an authorized technician in accordance with the national fuel gas code (NFPA 54/ANSI223.1).

4. Before inserting plug, turn on gas supply and leak test all connections including the stem of the shut-off valve and the opening of the socket. For best results, use an ammonia-free soap and water solution.

Operating Instructions:

1. To connect, push back socket sleeve (Fig. 31).

2. Insert plug and release sleeve (Fig. 32).

3. Push plug until sleeve snaps forward (Fig. 33).

(Gas will flow automatically. Failure to connect plug properly to socket will inhibit gas flow to the appliance.)

Fig. 33

4. Test connection with ammonia-free soap and water solution.

To disconnect

1. Pull sleeve back. Pull plug out of socket. (Gas is automatically shut off.)

2. Close shut-off valve and replace dust caps on socket and plug.

Gas Requirements

The 3218LTN grill is set and tested at the factory for the type of gas supply to be used. Identify the type of gas, either natural gas or LP gas, and make sure the marking on the rating plate matches the gas supply. The rating plate is located on the inside panel of the left door.

Sleeve

Socket

Plug

Socket

Sleeve

Fig. 31

Sleeve

Socket

Fig. 32

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LP Gas

If your grill is for LP Gas, the regulator supplied is set for an 11-in. water column (WC) and is for use with LP gas only. The factory-supplied regulator and hose must be used with a 20-lb. LP gas tank.

Natural Gas

Your grill 3218LTN is natural gas convertible. NG kit sold separately (Item #0050772). Please follow the manual to convert your grill to natural gas.

If your grill is for Natural Gas, it is set for a 7-in. water column (WC) and is for use with Natural Gas only. Gas pressure is affected by gas line size and the length of gas line run from the house gas line. Follow the recommendations in the chart below.

From House to Grill Distance Tubing Size Up to 25 ft. 3/8 in. DIA 26-50 ft. 1/2 in. DIA

51-100 ft.

2/3 in. of run 3/4 in. 1/3 in. of run 1/2 in.

Over 101 ft. 3/4 in. DIA

LP GAS System Contact your gas supplier for a special regulator for bulk gas that fuels other appliances.

Gas Consumption

Total gas consumption of this grill with the burner(s) on “HIGH”: Table 1 below.

Table 1

Burner Type BTU/HR Main Burners 12000 x 5 Sear Burner 12000 x 1

Rotisserie Burner 13000 x 1

LP Gas Safety Requirement

For LP gas grills, the LP gas supply tank to be used must be: (a) Constructed and marked in accordance with the Specifications for LP Gas Tanks of the

U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable.

(b) Provided with a listed Overfill Prevention Device (OPD).

COOKING WITH GAS

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cooking appliances. The tank should be 12 inches in diameter and 18-1/2 inches tall and be equipped with a Type-1 fitting. The tank supply system must be arranged for vapor withdrawal. The tank used must include a collar to protect the cylinder valve.

Do not operate the gas grill indoors or in any enclosed area. If the gas grill is not in use, the gas must be turned off at the supply tank. If the grill is to be stored indoors, disconnect the gas supply tank and store the tank in an upright position in a cool, well-ventilated outdoor location away from your grill or any other heat source.

When checking for gas leaks, do not use an open flame. Use a soapy water solution and apply it to the pipe joints and fittings with a brush and check for bubbles. Check flexible hoses for cuts and wear that may affect the safe operation of the grill. Only the factory supplied hose and regulator must be used. Use only replacement regulator and hose assemblies specified by manufacturer.

Checking Gas Leaks

Before operating your grill, after refueling, check carefully to be certain that all connections are tight and there are no gas leaks.

1. Make 2-3 ounces of leak solution by mixing liquid dishwashing soap with water.

2. Make certain all control knobs are in the “OFF” position.

3. Brush small amounts of the leak solution on all the fittings and turn the gas on.

4. If bubbles appear, there is a leak. Proceed to step 5.

5. Turn the gas off and tighten all connections.

6. Go back to step 1 to retest the fittings.

7. If bubbles continue to appear, turn the gas off. Contact customer service.

WARNING: Never use a match or open flame for leak detection. Use of an open flame could result in a fire, explosion and bodily harm.

IMPORTANT: When connecting or replacing any gas pipe or fittings, all joints must be sealed with approved leak-proof sealing compound or plumber’s tape.

Handling the Liquid Propane Tank Safely

Remember to handle your portable liquid propane tank carefully when you take it to your dealer for a refill. Avoid dropping it or bumping it against sharp objects. Liquid propane tanks are sturdily constructed, but a series of hard jolts could damage the container.

COOKING WITH GAS

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When transporting the tank to your local propane gas dealer, make sure the valve is closed tightly and the protective cover is in place. Position the tank securely in an upright position so it will not roll around your vehicle. If you plan to make stops for shopping or errands, have your liquid propane tank filled at the last stop before going home. Again, make certain the refilled tank is secure and in an upright position. When you return home, remove the refilled tank from your vehicle. Never leave a portable liquid propane tank inside a vehicle that may become overheated by the sun.

Your local liquid propane gas dealer will gladly offer you additional safety tips.

Storing the Liquid Propane Tank Safely

Whether you are between cross-country treks in your recreational vehicle or looking for a place to keep the liquid propane tank to provide fuel for your outdoor grill, keep in mind some basic safety rules about storing portable liquid propane tanks:

Do not store the tanks (whether full or empty) inside your home, the living area of an R.V., a garage, basement or workshop. It is unlikely that liquid propane will leak from the tanks. If it should leak, the fuel could be exposed to sparks from automobiles, power tools or other appliances. When storing or transporting your LP tank, it must remain in an upright position. Never lay your LP tank down on its side whether it is full or empty. Never store a spare tank under or near your grill.

CAUTION: Never transport or move your grill or grill tank without first closing the manual valve on your liquid propane gas tank.

The best place to store a liquid propane tank is in a shady or protected spot outdoors, behind your home or garage, or on a screened porch but where it is out of reach of children. Liquid propane will not evaporate. It is in a strong, closed container. It will not lose any of its clean-burning heat content, even if left outside year-round.

WARNING: When not connected to your grill, the LP gas tank must be stored in an upright position in a cool, shady, well-ventilated, outdoor location away from your grill or any other heat source. Failure to follow this warning could lead to tank valve damage, fire hazard and personal injury.

Refilling a Propane Tank

It is extremely important that your LP tank be filled properly when you take it to be refilled. Be sure to use a reputable LP dealer and observe how the tank is filled and at what capacity. An overfilled LP tank can be dangerous.

COOKING WITH GAS

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The proper way to fill a tank is by weight. The empty tank should be placed on a scale. The scale weights should be readjusted to a weight that would allow up to 80% of the total weight. The filling operation must end once the tank is filled to 80% of its total capacity. If the tank is not completely empty, the scale readjustment must be changed to consider the propane (LP) already in the tank.

WARNING: An LP (propane) tank is overfilled if it contains more than 80% of its total capacity of propane (LP).

An incorrectly filled or an overfilled LP (propane) tank can be dangerous. If a tank is overfilled and the weather causes the warming of the LP tank, (a hot day, tank left in sun or stored indoors) internal pressure is created due to expansion of the propane which in turn may cause the LP gas to be released through the pressure relief valve on the tank. The pressure relief valve is a safety device required on 20 lb. propane tanks by the Department of Transportation to prevent a catastrophic tank failure due to excessive pressure. LP gas released from the tank is flammable and can be explosive.

IMPORTANT: When connecting or replacing gas pipe or fittings, all joints must be sealed with approved leak-proof sealing compound or plumber’s tape. After making connections, check all joints for leaks using a soapy water solution and a brush.

WARNING: Never use an open flame to test for gas leaks. Use of an open flame could result in a fire, explosion and bodily harm. Locating the Grill

This gas appliance is designed and certified for outdoor use only. Do not operate the grill inside a building, garage, recreation vehicle, screened porch or any enclosed area. Keep the grill away from windy areas, but keep the grill in a well-ventilated area. Do not obstruct the flow of combustion and ventilation air around the grill.

Warning: Do not place the grill under overhead, unprotected combustible surfaces.

Clearance to Combustible Construction

A minimum clearance of 36 in. from the sides of the grill, and a minimum clearance of 36 in. from the back of the grill to adjacent vertical combustible constructions must be maintained. However, the manufacturer strongly suggests a 6 ft. clearance of the grill to combustible constructions.

Clearance to Noncombustible Construction

A minimum clearance of 36 in. from the back of the grill above the cooking surface to noncombustible constructions is required to allow the grill hood to open completely. A minimum of 36 in. clearance to the sides of the grill above the cooking surface to noncombustible constructions is recommended. The grill can be installed directly next to noncombustible construction below the cooking surface.

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