Masterflex 7711067, 77110-60 Instruction Manual
OPERATING MANUAL:
B/T®RAPID-LOAD
PERISTALTIC PUMPS
AND DRIVE
MASTERFLEX®B/T®Pump 77110-60
Model Numbers
77110-60
77110-67
1-800-MASTERFLEX (627-8373) (U.S. and Canada only)
䡲
11 (847) 549-7600 (Outside U.S.)䡲(847) 549-7600 (Local)䡲www.masterflex.com
A-1299-5122
Edition 01
2
TABLE OF CONTENTS
Title Page
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
APPLICATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Pump Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
TUBING TYPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INSTALLING THE PUMP TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
REPLACING ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
PRODUCT RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
TECHNICAL ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
B/T, PERFECTPOSITION – Reg TM Barnant Co.
C-FLEX – Reg TM Consolidated Polymer Technologies, Inc.
NORPRENE, PHARMAPURE, PHARMED and TYGON – Reg TM Saint-Gobain Performance Plastics
Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.
SAFETY PRECAUTIONS
DANGER: High voltages exist and are accessible. Do not remove cover of Drive or Controller. Use
extreme caution when servicing internal components.
CAUTIONS: Risk of electric shock – this pump is supplied with a grounding conductor and grounding-type
attachment plug. To reduce risk of electric shock, be certain that it is connected only to a
properly grounded, grounding-type receptacle.
Electrical connections and grounding (earthing) must conform to local wiring codes.
WARNINGS: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to
protect operator and equipment.
To reduce risk of injury, power must be removed from pump before removing or installing
tubing. Fingers or loose clothing could get caught in drive mechanism. Do not operate this
pump without cover or interlock door properly closed and latched. Rotating parts can cause
serious injury.
To reduce risk of injury, do not pump materials hotter than 150 degrees Fahrenheit, (65.5°C).
Explanation of Symbols
CAUTION: Risk of Danger. Consult Operator’s manual for nature of hazard and corrective actions.
CAUTION: Risk of crushing. Keep fingers away from rotor while pump is in operation. Stop pump before
loading or unloading tubing.
CAUTION: Hot Surface. Do not touch.
CAUTION: Risk of electric shock. Consult Operator’s manual for nature of hazard and corrective actions.
WARNING: PRODUCT USE LIMITATION
This product is not designed for, nor intended for use in, patient-connected applications, including, but not limited
to, medical and dental use, and, accordingly, has not been submitted for FDA approval. If drive is used in a manner
not specified in this manual the protection provided by the equipment may be impaired.
3
INTRODUCTION
This manual provides information for installing, operating and servicing the following models of MASTERFLEX®B/T
®
RAPID-LOAD®Peristaltic Pumps and Drive.
MODEL TYPE
77110-60 Pump with variable speed washdown motor and IP56 controller, 115V AC system.
77110-67 Pump with variable speed washdown motor and IP56 controller, 230V AC system.
The unique design of these peristaltic pumps provides a greatly simplified means for rapid loading and changing of
tubing. In addition, the following features are incorporated:
Pumps up to 10 GPM.
Uses continuous tubing to ensure a sanitary and non-contaminating system.
Fluid contacts only the tubing.
Handles wide range of viscosities.
Several different size tubing and formulations can be used.
Washdown motor and IP56 controller is provided.
APPLICATION DATA
The gentle peristaltic action of these pumps is ideal for pumping highly viscous and shear-sensitive liquids. These
pumps are also ideally suited for use where sterile conditions and purity are required. Toxic and hazardous fluids can
be pumped with the proper selection of MASTERFLEX
PERFECTPOSITION
B/T tubing since the fluid contacts only
the tubing and not the pump.
WARNING: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to
protect operator and equipment.
5
GENERAL DESCRIPTION
The RAPID-LOAD®B/T peristaltic pump (see Figure 1) is mounted on a base and attached to a NEMA 56C frame
motor or IEC-72 71-14F130 frame motor (with foot mountings) through a 5.45:1 gear head and adapter. Depending
on the model, the motor is either supplied or customer furnished and is attached to the adapter by four bolts and to
the base by an additional four bolts. The controller is mounted on a bracket above the gear head. The bracket and
controller can be removed and hung by two bolts at a location up to 10 ft. away. The controller incorporates a
REV-OFF-FWD switch and a speed control.
Due to its unique design, different MASTERFLEX
PERFECTPOSITION
B/T tubing sizes can be accommodated by
this RAPID-LOAD peristaltic pump.
For an indirect estimate of flow rate, a reflective element attached to the rotor has been provided for use with an
optical tachometer. Point tachometer beam through front cover window and target the reflective element.
To obtain flow rate in mL/min., multiply tachometer rpm reading times the nominal flow per revolution value provided in
TABLE 1 (Note: 3,785 mL = 1 U.S. liquid gallon).
The maximum recommended rotor speed is 321 rpm. The pump rotor can turn either clockwise or counterclockwise.
When turning clockwise (FWD) the top connection is for suction and the bottom connection is for discharge. The
321 rpm speed is obtained from the standard 1725 rpm fractional horsepower motor through the 5.45:1 gear
reduction. Faster speeds will increase flow, but will also considerably shorten average tubing life. (We cannot be
responsible for pump performance when operated at speeds higher than 321 rpm.)
Figure 1. RAPID-LOAD PUMP AND DRIVE
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