Masterflex 07555-10, 07555-15, 07555-05, 07555-00 Instruction Manual
OPERATING MANUAL:
PUMP DRIVES
Model Nos.
07555-00
07555-05
07555-10
07555-15
®
®
A12991175
Edition 02
(US & Canada only) Toll Free 1800MASTERFLEX • 18006373739
(Outside US & Canada) 18475497600 • 18473817050
www.masterflex.com • techinfo@masterflex.com
®
© 2019 Cole-Parmer Instrument Company. All rights reserved.
Masterflex – Reg TM Cole-Parmer Instrument Company.
Trademarks bearing the ®symbol in this publication are registered in the U.S. and in other countries.
PUMP FOR LIQUIDS
ORIGINAL INSTRUCTIONS
Masterflexii Pump Drives Operating Manual
WARNINGS: Remove power from the pump before attempting
any maintenance.
Remove power from the pump before any cleaning operation is
started.
Repeatedly applying AC line power to the drive as a means of
starting the pump can cause drive hardware damage and will
void the warranty. Use the control inputs located on the 9 pin
connector to start and stop the pump; this will dramatically
reduce the current surge associated with starting the pump.
Replace the power cord only with one of the same type and
rating. The minimum power ratings are stated on the rear panel.
WARNINGS: Tubing breakage may result in fluid being sprayed
from pump. Use appropriate measures to protect operator and
equipment.
Turn Pump System off before removing or installing tubing.
Fingers or loose clothing could get caught in drive mechanism.
CAUTIONS: When changing flow direction, allow the pump to
come to a complete stop before starting again. Failure to do so
could cause permanent damage to the motor.
Replace the fuse only with one of the same type and rating.
The fuse rating and type are stated on the rear panel.
CAUTIONS: To avoid electrical shock, the power cord
protective grounding conductor must be connected to ground.
Not for operation in wet locations as defined by EN61010-1.
If the product is not used in a manner specified in the
instructions, the protection provided by the equipment may
be impaired.
CAUTION: Risk of Danger. Consult Operator’s manual for nature
of hazard and corrective actions.
CAUTION: Risk of crushing. Keep fingers away from rotor while
pump is in operation. Stop pump before loading or unloading
tubing.
CAUTION: Hot Surface. Do not touch.
CAUTION: Risk of electric shock. Consult Operator’s manual for
nature of hazard and corrective actions.
Masterflex Pump Drives Operating Manual iii
Preface
Safety Precautions
SAFETY
PRECAUTIONS
Explanation of
Symbols
iv Pump Drives Operating Manual Masterflex
This product is not designed for, nor intended for use in patient
connected applications; including, but not limited to, medical and
dental use, and accordingly has not been submitted for FDA
approval.
This product is not designed for, nor intended for use in
hazardous duty areas as defined by ATEX or the NEC
(National Electrical Code); including, but not limited to use with
flammable liquids. Consult the factory for products suitable for
these types of applications.
1. Read instructions before operating the unit.
2. Observe safety precautions at all times, especially when pumping
dangerous liquids.
3. If the pump runs unusually noisy or if bunching of the tubing in the
pump can be observed, make sure the tubing is clamped down tightly
and/or replace it with a new piece of tubing.
4. The Pump Drives must be well-grounded at all times.
5. The Pump Drives are equipped with a current-limiting circuit that will
slow the motor down if any of the following conditions exist:
a. Tubing that is too hard is loaded in the pump.
b. Incorrect tubing size or wall thickness is loaded in the pump.
c. Tubing is improperly loaded into the Pump Head.
6. The unit is fused and grounded to protect the operator in the event of
short circuits that could be caused by liquid entering the case.
CAUTION: Replace the fuse only with one of the same type and
rating. The fuse rating and type are stated on the rear panel.
7. The Pump Drives should not be used in outdoor or hazardous
locations.
WARNING:
Product Use
Limitation
Safety
Pump Drives Operating Manual vMasterflex
Table of Contents
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Variety of Pump Heads Accepted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Setup and Drive Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
External Start/Stop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Motor Brush Check/Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Motor Gear and Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
WARRANTY, PRODUCT RETURN, and TECHNICAL ASSISTANCE . . .6-1
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Product Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Section 1
Section 2
Section 3
Section 6
Section 4
Section 5
Figures
Page
View of Rear Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
View of Drive Front Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
DB-9 Pin Connector Configuration with Wiring Scheme . . . . . . . . . . . . . . . .2-3
DB-9 Pin Connector Jumper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Motor Brush and Gear Check/Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
vi Pump Drives Operating Manual Masterflex
Figures
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