Masterflex 07528-10 Instruction Manual
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OPERATING MANUAL:
L/S® PRECISION
VARIABLE SPEED
CONSOLE DRIVES
MASTERFLEX® L/S® 07528-10
Model Nos.
07528-10
07528-20
07528-30
A-1299-1059
Edition 01
®
1-800-MASTERFLEX (627-8373) (U.S. and Canada only) • 11 (847) 549-7600 (Outside U.S.) (847) 549-7600 (Local) • www.masterflex.com • techinfo@coleparmer.com
Preface
© 2011 Thermo Fisher Scientific Inc. All rights reserved.
MASTERFLEX and L/S – Reg TM Cole-Parmer
NORPRENE, PHARMED and TYGON – Reg TM Saint-Gobain Performance Plastics Corp.
Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.
ORIGINAL INSTRUCTIONS
A-1299-1059
01 |
17651 |
110520 |
First Edition |
RW |
REV |
ECR/ECN |
DATE |
DESCRIPTION |
By |
Cole-Parmer |
L/S Precision Variable-Speed Console Drives Operating Manual |
ii |
SAFETY PRECAUTIONS
Explanation of
Symbols
WARNING:
Product Use
Limitation
Preface
Safety Precautions
DANGER: Remove power from the pump before any cleaning operation is started.
WARNING: Remove power from the pump before attempting any maintenance.
WARNINGS: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to protect operator and equipment.
Turn Pump System off before removing or installing tubing. Fingers or loose clothing could get caught in drive mechanism.
CAUTIONS: When changing flow direction, allow the pump to come to a complete stop before starting again. Failure to do so could cause permanent damage to the motor.
Replace the fuse only with one of the same type and rating. The fuse rating and type are stated on the rear panel.
CAUTION: To avoid electrical shock, the power cord protective grounding conductor must be connected to ground. Not for operation in wet locations as defined by EN61010-1.
If the product is not used in a manner specified in the instructions, the protection provided by the equipment may be impaired.
CAUTION: Risk of Danger. Consult Operator’s manual for nature of hazard and corrective actions.
CAUTION: Risk of crushing. Keep fingers away from rotor while pump is in operation. Stop pump before loading or unloading tubing.
CAUTION: Hot Surface. Do not touch.
CAUTION: Risk of electric shock. Consult Operator’s manual for nature of hazard and corrective actions.
This product is not designed for, nor intended for use in patient connected applications; including, but not limited to, medical and dental use, and accordingly has not been submitted for FDA approval.
This product is not designed for, nor intended for use in hazardous duty areas as defined by ATEX or the NEC (National Electrical Code); including, but not limited to use with flammable liquids.
Cole-Parmer |
L/S Precision Variable-Speed Console Drives Operating Manual |
iii |
Preface
Safety 1. Read instructions before operating the unit.
2.Observe safety precautions at all times, especially when pumping dangerous liquids.
3.If the pump runs unusually noisy or if bunching of the tubing in the pump can be observed, make sure the tubing is clamped down tightly and/or replace it with a new piece of tubing.
4.The L/S Precision Variable-Speed Console Drives must be wellgrounded at all times.
5.The L/S Precision Variable-Speed Console Drives are equipped with a current-limiting circuit that will shut the motor down if any of the following conditions exist:
a.Tubing that is too hard is loaded in the pump.
b.Incorrect tubing size or wall thickness is loaded in the pump.
c.Tubing is improperly loaded into the Pump Head.
6.The unit is fused and grounded to protect the operator in the event of short circuits that could be caused by liquid entering the case.
CAUTION: Replace the fuse only with one of the same type and rating. The fuse rating and type are stated on the rear panel.
7.The L/S Precision Variable-Speed Console Drives should not be used in outdoor or hazardous locations.
iv |
L/S Precision Variable-Speed Console Drives Operating Manual |
Cole-Parmer |
Table of Contents
Page
Section 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-1 |
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Controls, Indicators and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Section 2 INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Before Starting Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Mounting the Pump Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Section 3
Section 4
Section 5
Section 6
Section 7
Section 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Inserting Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Tubing Inspection and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Pump Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Keypad Lockout Enable/Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
External Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
External Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Motor Gear and Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
WARRANTY, PRODUCT RETURN and TECHNICAL ASSISTANCE . . . .8-1
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Product Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
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L/S Precision Variable-Speed Console Drives Operating Manual |
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Figures
Figures
Page
Controls, Indicators and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 DB9 Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . . . .3-3 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 Motor Gear and Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Cole-Parmer |
L/S Precision Variable-Speed Console Drives Operating Manual |
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General Description
Application Solutions
Section 1 Introduction
The L/S Precision Variable-Speed Console Drives control the speed of MASTERFLEX® Pump Heads to provide flow rates from 0.06 to 3400 mL/min.
The 300 and 600 rpm L/S Precision Variable-Speed Console drives can mount up to two (2) MASTERFLEX Pump Heads or other pumps adapted to MASTERFLEX drives.
The 100 rpm L/S Precision Variable-Speed Console drive can mount up to four (4) MASTERFLEX Pump Heads or other pumps adapted to MASTERFLEX drives.
Advantages of Peristaltic Pumps:
•Handle abrasive slurries and corrosive fluids with minimal wear. Ideal for titanium dioxide or diatomaceous earth filter aid applications.
•Low maintenance; sealless and valveless design
•Valveless design prevents clogging.
•Inner surfaces are smooth and easy to clean.
•Contamination free; fluid contacts only the tubing or tube material.
•Suction lift and priming up to 8.8m water column at sea level.
•Low shearing for handling the most shear sensitive of fluids such as latex or fire fighting foam.
•Capable of running dry and pumping fluids with high quantities of entrained air, such as black liquor soap.
•High volumetric efficiency allows operation in metering or dosing applications where high accuracy is required.
•Handles extremely viscous fluids.
•Availability of tubing and tube materials that are suitable for food and pharmaceutical use.
Cole-Parmer |
L/S Precision Variable-Speed Console Drives Operating Manual |
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