Masterflex 07522-20, 07522-30, 07551-20, 07551-30, 07575-30 Instruction Manual

...

®	®

OPERATING MANUAL:

L/S® DIGITAL PUMP

DRIVES

Model Nos.

MASTERFLEX® L/S® 07528-10

07522-20

07522-30

07551-20

07551-30

07575-30

07575-40

A12991127B

Edition 03

(US & Canada only) Toll Free 1800MASTERFLEX • 18006373739 (Outside US & Canada) 18475497600 • 18473817050 www.masterflex.com • techinfo@masterflex.com

Masterflex – Reg TM Cole-Parmer Instrument Company.

Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.

PUMP FOR LIQUIDS

ORIGINAL INSTRUCTIONS

MASTERFLEX® L/S Digital Pump Drive Operating Manual

Masterflex

SAFETY PRECAUTIONS

Preface

Safety Precautions

DANGER: High voltages exist and are accessible. Use extreme caution when servicing internal components.

WARNINGS: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to protect operator and equipment.

Turn drive off before removing or installing tubing. Fingers or loose clothing could get caught in drive mechanism.

WARNINGS: Do not operate the pump drive in a manner not

specified in the documentation. Misuse of the pump drive may result in a hazard and may compromise the safety protection built into the pump drive. If the pump drive is damaged, turn it off and not use it until serv- ice-trained personnel can check its safety.

Single-Phase Only. Not to be used with Split-Phase lines.

The Power switch on the Back Panel is not the main disconnect. Main disconnect is accomplished by disconnecting the detachable power supply cord at the appliance coupler or at the main plug. Ensure the power cord is easily accessible and removable, in the event of an emergency, which requires immediate disconnection.

The operator should check the detachable power supply cord condition. The equipment should not be operated if the power supply cord is cracked or broken. Any obvious damage to the enclosure (from a drop or fall) should be checked by service personnel for loose or damaged parts inside.

CAUTIONS: Power must be turned off before connecting the external remote control cable to prevent damage to the drive.

Do not contaminate the lubricant in the container, on the shaft or on the seal with foreign material.

Failure to observe this precaution may result in damage to the seal and premature failure of the seal.

No foreign matter should be allowed under the gasket on the back of the front plate or under the heads of the screws.

Failure to observe this precaution may result in leakage during washdown of the drive

Do not block the rear panel of the pump drive. The power switch must always be easy to access. The power cord must always be easy to disconnect.

Replace the power cord only with one of the same type and rating. The minimum power ratings are stated on the rear panel.

The power cord set supplied with your pump drive meets the requirements of the country where you purchased the pump drive. If you use the pump drive in another country, you must use a power cord set that meets the requirements of that country.

When using hazardous chemical and biological agents, take all suitable protective measures, such as wearing protective glasses and gloves resistant to the substances used. Follow local and/or national regulations for safe operation and maintenance of the system.

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MASTERFLEX® L/S Digital Pump Drive Operating Manual

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Preface

Safety Precautions

SAFETY PRECAUTIONS (continued)

Explanation of

Symbols

WARNING:

Product Use

Limitation

CAUTION: To avoid electrical shock, the power cord protective grounding conductor must be connected to ground. Not for operation in wet locations as defined by EN61010-1.

CAUTIONS: Keep fingers away from rotor while pump is in operation. Stop pump before loading or unloading tubing.

To reduce the possibility of tipping, use the stacking clip provided with the unit.

CAUTION: Risk of Danger. Consult Operator’s manual for nature of hazard and corrective actions.

CAUTION: Risk of crushing. Keep fingers away from rotor while pump is in operation. Stop pump before loading or unloading tubing.

CAUTION: Hot Surface. Do not touch.

CAUTION: Risk of electric shock. Consult Operator’s manual for nature of hazard and corrective actions.

This product is not designed for, nor intended for use in patient connected applications; including, but not limited to, medical and dental use, and accordingly has not been submitted for FDA approval.

This product is not designed for, nor intended for use in hazardous duty areas as defined by ATEX or the NEC (National

Electrical Code); including, but not limited to use with flammable liquids. Consult the factory for products suitable for these types of applications

MASTERFLEX® L/S Digital Pump Drive Operating Manual

Masterflex

Page

Section 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Application Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Section 2 INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Before Starting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 Mounting the Pump Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Section 3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Turning On the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 Priming the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3 Tubing Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 Continuous Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7 Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 Time Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Time Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 Copy Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 Copy Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13 COPY Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15 COPY Setting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16 Volume Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17 Volume Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18 Remote Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20 DB-25 Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . .3-23 31-Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . . . . .3-24 Remote Control Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25 Open Collector Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26 Anti-Drip Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27 Serial Communication Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28 Linkable Instrument Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28 USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28

Masterflex

MASTERFLEX® L/S Digital Pump Drive Operating Manual

Table of Contents

(continued)

Page Section 3 (continued) Serial Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29 Serial Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30 Serial Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30 Start-Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30 Remote/Local Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31 Command Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32 Control Computer Parameter Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33 Pump Drive Status Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33 Satellite Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34 Error Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34 Satellite Request to Send . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35 Front Panel Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38 ASCII Control Codes Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38

Section 4 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Replacement Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Gear Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Shaft Seal Inspection (Stainless Steel and Powder Coated Steel

Enclosures Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

Section 5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Error Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Section 6 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Section 7 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

Section 8 WARRANTY, PRODUCT RETURN, and TECHNICAL ASSISTANCE . . .8-1

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

Product Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

MASTERFLEX® L/S Digital Pump Drive Operating Manual

Masterflex

Figures

Page

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 Continuous Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7 Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 Time Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Time Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 Copy Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 Copy Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13 COPY Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15 COPY Setting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16 Volume Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17 Volume Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18 Remote Control Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20 DB-25 Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . .3-23 31-Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . . . . .3-24 Terminating Open Collector Outputs to a PLC . . . . . . . . . . . . . . . . . . . . . . .3-26 Anti-Drip Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27 Anti-Drip Degrees Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27 Serial Daisy-Chain Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29 Command Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32 Parameter Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 Shaft Seal Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

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MASTERFLEX® L/S Digital Pump Drive Operating Manual

vii

Tables

Page

Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22 Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22 Remote Control Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25 Pump Satellite Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36 Sample Pump Commands and Responses . . . . . . . . . . . . . . . . . . . . . . . . . .3-37 K command key codes for pump drives . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38 ASCII control codes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38

Masterflex

MASTERFLEX® L/S Digital Pump Drive Operating Manual

Section 1 Introduction

The Digital drive controls the speed of MASTERFLEX® Pump Heads to provide flow rates from 0.001 to 3400 mL/min.

Mount up to 2 (600 rpm) or 4 (100 rpm) MASTERFLEX Pump Heads and all MASTERFLEX-compatible Pump Heads.

Application Solutions Advantages of Peristaltic Pumps:

•Handle abrasive slurries and corrosive fluids with minimal wear. Ideal for titanium dioxide or diatomaceous earth filter aid applications.

•No seals in contact with the medium pumped.

•No valves to clog.

•Inner surfaces are smooth and easy to clean.

•Fluid contacts only the tubing or tube material.

•Suction lift and priming up to 8m water column at sea level.

•Low shearing for handling the most shear sensitive of fluids like latex or fire fighting foam.

•Capable of running dry and pumping fluids with high quantities of entrained air, such as black liquor soap.

•High volumeteric efficiency allows operation in metering or dosing applications where high accuracy is required.

•Handle extremely viscous fluids.

•Tubing and tube materials are available that are suitable for food and pharmaceutical use.

Masterflex

MASTERFLEX® L/S Digital Pump Drive Operating Manual

1-1

Section 1

Introduction

General Description The MASTERFLEX L/S Digital Peristaltic Pump Drive offers flow rate capacities from 0.001 mL/min to 3400 mL/min using MASTERFLEX Standard, EASY-LOAD® or High-Performance Pump Heads. Even lower flow rates can be achieved with our multichannel and cartridge Pump Heads. Features include a small footprint, plus non-stainless steel drives that are stackable.

The MASTERFLEX digital pump provides a motor speed repeatability of 0.1 percent to maximize productivity in precision liquid dosing, batch dispensing and filling applications. A turndown ratio up to 6000-to-1, bidirectional flow and self-priming capabilities allow for smooth, seamless operation and an extremely broad flow range within one tubing size.

In addition to high accuracy, precision, repeatability and resolution of speed (or flow rate), the MASTERFLEX drive features a multi-language, intuitive, man/machine interface with a four-line graphical LCD display providing direct readout of pump speed (rpm),

flow rate (user-selected units), number of dispenses, and menu options.

The easy-to-use keypad eliminates setpoint overshoot and provides easy navigation through menu options that include a number of on-screen programming features.

These drives use high precision, no-maintenance brushless motors for improved reliability. This, combined with its high turndown, superior accuracy, and intuitive interface make the MASTERFLEX drives ideally suited where ultra-precise, repeatable flow control is required. The pump accommodates a variety of product fill volumes and batch dispensing profiles, and fluid only contacts the tubing, providing for contaminationfree pumping.

MASTERFLEX pumps are self-priming, can operate dry without damage, are suitable for most chemicals and contain no valves or seals. See Pump Head and Tubing Guides within this flash drive or on the web.

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MASTERFLEX® L/S Digital Pump Drive Operating Manual

Masterflex

Section 2 Installation and Setup

Before Starting Drive • The drive should be mounted on a flat horizontal surface, and no more than two (2) Pump Heads should be added for 600 rpm drives or four

(4) Pump Heads for 100 rpm drives.

•The ambient air temperature should not exceed 104° F (40° C) and adequate air flow should be provided for.

CAUTION: Do not block the rear panel of the pump drive. The power switch must always be easy to access. The power cord must always be easy to disconnect.

•Tubing should be clean and routed so that bend radii are at a minimum four (4) times the tube diameter and as short as possible.

WARNING: Turn drive off before removing or installing tubing.

Fingers or loose clothing could get caught in drive mechanism.

•Use a tube size of appropriate diameter for the flow rate and viscosity required.

•To maintain the best accuracy of flow rates, re-calibrate tubing regularly. See Tubing Calibration Section of this manual.

•For tubing selection and compatibility, see Tubing Selection Guide within this flash drive or on the web.

•For Pump Head information, see Pump Head datasheets within this flash drive or on the flash drive or on the web.

•When cleaning or performing maintenance, please remove power from the drive.

CAUTION: The power cord set supplied with your pump drive meets the requirements of the country where you purchased the pump drive. If you use the pump drive in another country, you must use a power cord set that meets the requirements of that country.

DANGER: High voltages exist and are accessible. Use extreme caution when servicing internal components.

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MASTERFLEX® L/S Digital Pump Drive Operating Manual

2-1

Section 2

Installation and Setup

Mounting the

Pump Head

•Mount Pump Head and load tubing (See Pump Head datasheets within this flash drive or on the web). Check to ensure that rollers are clean and free of defects.

CAUTION: When using hazardous chemical and biological agents, take all suitable protective measures, such as wearing protective glasses and gloves resistant to the substances used. Follow local and/or national regulations for safe operation and maintenance of the system.

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MASTERFLEX® L/S Digital Pump Drive Operating Manual

Masterflex

Section 3 Operation

Turning On the Drive

WARNING: Do not operate the pump drive in a manner not specified in the documentation. Misuse of the pump drive may result in a hazard and may compromise the safety protection built into the pump drive. If the pump drive is damaged, turn it off and not use it until service-trained personnel can check its safety.

1.Plug the power cord into the IEC Connector, located on the rear of the drive. Plug the opposite end of the power cord into an electrical outlet.

2.Flip the power switch located on the rear of the drive.

3.Upon turning on the drive for the first time you will be prompted to select a language. The selected language will be set as the default but can be changed at any time by selecting “LANGUAGE” on the main menu.

4.After selecting your language, the Main Menu will now appear on the LCD screen. (NOTE: Each start-up after the initial will revert to the mode of operation screen previously in use.)

5.If the language is accidently changed and the user would like to reset it to the default language (English), press and hold the UP/DOWN (▲/▼) keys during power up.

6.To restore drive to default settings, press and hold the LEFT/RIGHT (▲ / ▲) keys during power up.

CAUTION: To avoid electrical shock, the power cord protective grounding conductor must be connected to ground. Not for operation in wet locations as defined by EN61010-1.

CAUTION: Power must be turned off before connecting the external remote control cable to prevent damage to the drive.

WARNING: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to protect operator and equipment.

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MASTERFLEX® L/S Digital Pump Drive Operating Manual

3-1

Section 3

Operation

Control Panel

Figure 3-1. Control Panel

•To navigate all menus on the drive use the directional pad directly to the right of the LCD screen.

•The (ENTER) key located in the middle of the directional pad is used to enter or select a highlighted field or option. This key is often referred to as the ENTER key in this manual.

•The (START/STOP) key located at the top right of the control panel is used to start and pause the drive. This key is functional only when in one of the four operating modes: Continuous, Time Dispense, Copy Dispense, or Volume Dispense. This key is often referred to as the START/STOP key in this manual.

•The (PRIME) key located at the bottom right of the control panel is used to access the prime (fast forward) function. While pressed, this key operates the drive at the maximum allowed speed/flow rate and in the direction shown on the display. When released, the drive returns to its original speed or flow rate.

Priming the Pump 1. Mount Pump Head to drive.

2.Insert appropriate tubing into Pump Head.

3.Insert tube inlet into supply fluid.

4.Insert supply outlet into desired container.

5.Turn on pump using switch located on the back of the drive.

6.Press and hold the PRIME key on the drive console to prime the pump. Priming will stop when key is released.

CAUTION: Keep fingers away from rotor while pump is in operation. Stop pump before loading or unloading tubing.

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MASTERFLEX® L/S Digital Pump Drive Operating Manual

Masterflex

Section 3

Operation

Main Menu CONTINUOUS MODE refer to Continuous Mode in this manual.

TIME DISPENSE MODE refer to Time Dispense Mode in this manual.

COPY DISPENSE MODE refer to Copy Dispense Mode section in this manual.

VOLUME DISPENSE MODE refer to Volume Dispense Mode section in this manual.

REMOTE CONTROL MODE refer to Remote Control Mode section in this manual.

CUMULATIVE VOLUME: The drive stores and displays the cumulative volume in units based on flow rate units (see SETUP MENU in this section). The Cumulative Volume can also be reset to zero.

NOTE: The Cumulative Volume is dependent on the Tubing Size selected. (See SETUP MENU in this section.)

SOUNDS: An audible “beep” can be enabled to indicate a keypad press, the end of a dispense and/or the end of a batch.

AUTOSTART: By default the drive will not restart when power is applied. To enable this feature select AUTOSTART and then ON. The drive will now restart when power is reapplied.

DISPLAY CONTRAST: This display can be adjusted using the

UP/DOWN (▲/▼) arrows after selecting this menu item.

LANGUAGE: After selecting this menu, the user will be able to select one of seven different languages.

NOTE: If the language is accidentally changed and the user would like to reset it to the default language (English), press and hold the UP/DOWN (▲/▼) keys when power is reapplied.

DEFAULT SETTINGS: Selecting this menu item and pressing the ENTER key will restore default settings. To restore drive to default settings the user may also press and hold the LEFT/RIGHT (▲ / ▲) keys when power is reapplied.

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Section 3

Operation

Tubing Calibration 1. Mount Pump Head to drive.

2.Insert appropriate tubing into Pump Head.

3.Insert tube inlet into supply fluid.

4.Insert tube outlet into desired container. Container should be a graduated container or a container placed on a scale may be used for increased accuracy.

If using a scale, an acceptable weight to volume conversion for water is 1 gram = 1 mL.

5.Turn on drive using power switch located on the rear of the drive.

6.Go to the Main Menu or Mode Setup Menu by selecting the SETUP

icon and pressing the ENTER key. Use the UP and DOWN keys to highlight TUBING CAL in the Main or Setup Menu and press the ENTER key.

7.Set the drive for the desired flow direction, tube size, and flow rate. Note that these settings are retained and transferred to other mode screens when entering or leaving the TUBING CAL screen.

•The flow direction is set using the directional keypad to highlight the directional arrow. Pressing ENTER will toggle arrow between CW and CCW.

•The tube size is set using the directional keypad to highlight the tube size field. Press ENTER and use the UP/DOWN keys to select the tube size. Press ENTER to SAVE the selection and return to TUBING CAL screen.

•The estimated flow rate is set using the directional keypad to highlight the flow rate field. Press ENTER and use the LEFT/RIGHT keys to select the digit to be changed. Use the UP/DOWN keys to adjust the flow rate value. Press ENTER to SAVE the setting and EXIT field using arrow keys. The drive will adjust this flow rate after calibration is complete.

•Note that the calibration volume is fixed and cannot be changed.

8.Press and hold the prime key on the drive console to prime the pump. Priming will stop when key is released.

9.Place a measuring container at the pump outlet. Highlight the START field and press the ENTER key. The drive will run based on the default volume at the estimated flow rate selected.

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Tubing Calibration

(continued)

Section 3

Operation

10.Upon completion of the calibration run period, the CAL VOLUME field will be highlighted. Press the ENTER key and adjust the CAL VOLUME to the measured quantity. Use the LEFT/RIGHT keys to select digit to be changed, use the UP/DOWN keys to adjust the value, and press ENTER to SAVE setting and EXIT the field.

A lower case “c” should now be displayed when the calibrated tubing size is selected. The volume units will depend on the flow rate units. The flow rate unit mL/min will result in a volume unit of mL; oz/min will result in a volume unit of oz.

Tubing Calibration Notes

•If the drive is stopped during calibration, empty the container and re-start the procedure.

•Calibration time at maximum allowable flow rate (default max flow rate) is 5-10 seconds and at minimum allowable flow rate (approximately 4% of the maximum flow rate) is 4 minutes.

Select the CUSTOM tube size for other tubing sizes or lower flow rates.

•Minimum and maximum flow rates will change after a tubing calibration due to a re-calculation of the vol/rev.

•Optimum results are best obtained after tubing has been broken in by running in pump for at least 10 minutes. Steps 8-10 can be repeated as necessary to optimize the accuracy of the tubing cal.

CAL RUN TIME FORMULA

60 / (flow rate [mL/min] / cal volume [mL]) = cal run time (seconds)

INVALID CAL RUN TIME EXAMPLE

•tube size 13 flow rate range is 0.006 mL/min – 36.0 mL/min

•at flow rate of 1 mL/min, cal run time calculation is as follows: 60 / (1 mL/min / 6 mL) = 360 seconds

360 seconds exceed the max run time of 4 minutes (240 seconds)

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Section 3

Operation

Setup Menu

All four operation mode screens contain a SETUP icon in the upper right hand that gives quick access to the SETUP menu. The exact options that can be accessed through the SETUP menu will depend on the operating mode currently in use:

1.Selecting the SETUP Menu: In any of the four operating modes, use the directional pad and enter key to select the SETUP icon from the mode operation screen.

2.Navigating the SETUP Menu: Use the directional pad and the ENTER key to select desired setting.

A breakdown of the setting features common to all modes follows. Other settings are related to the specific operating mode currently in use and can be accessed through the mode operation screen as well.

Flow Unit: Select desired flow unit to be displayed.

Tubing Size: Size and Maximum Flow Rate are displayed. Select desired tubing size.

Flow Rate: Set the flow rate in flow unit listed at the top of the screen. (NOTE: To change flow unit, see Flow Unit above.) When the entire rate field is highlighted, press ENTER. The digits can be navigated individually using the UP/DOWN arrows; switch between digits using the LEFT/RIGHT arrows. After selecting an optimal flow rate, press ENTER again to validate.

Tubing Calibration: See Tubing Calibration.

Pump Direction: Select the direction of the pump flow.

Sounds: Select a beep for keypad, end of dispenses, and batches.

Remote Control: See Remote Control.

Keypad Lockout: Allows for the keypad to be locked and unlocked.

Cumulative Volume: View and reset cumulative volume.

Main Menu: Return to the Main Menu.

Exit: Return to the Mode Operation screen.

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Continuous Mode

Screen

Section 3

Operation

Display Legend: Below is a screenshot of the screen display for the drive in Continuous Mode. An explanation of the information on the screen follows.

		A	B

I		CONTINUOUS MODE		C
I	100.00 mL/min			C
H	100.00 mL/min			E
G				D
				D
			17
			17

Figure 3-2. Continuous Mode Screen

A.Mode Display: Current operating mode in which the drive will operate. Pressing ENTER key when highlighted will cycle through the different operation modes.

B.Setup : Pressing the ENTER key on this icon goes to the Setup screen. The Setup screen contains most functions that can be accessed from the Continuous Mode operation screen, including: flow units, tubing size, flow rate, pump direction, remote control, and keypad lockout. The Setup screen also provides access to tubing calibration, sounds, cumulative volume and the Main Menu.

C.Flow Direction: Pressing the ENTER key on this icon toggles between clockwise and counterclockwise flow direction.

D.Flow Units: Pressing the ENTER key on this icon goes to the Flow Unit selection screen. NOTE: % and rpm are available in Continuous Mode only. When switching to Copy Dispense or Volume Dispense Modes % and rpm units will change to mL/min with values dependent on tubing size selected.

E.Tubing Size: Pressing the ENTER key on this icon goes to the tubing size selection screen.

F.Current Flow Rate: The center digits show the flow rate of the drive in the unit of measure selected and shown to the right (see position D, Figure 3-2).

G.Local/Remote or : Pressing the ENTER key on this icon goes to the Remote Control setup screen. This icon indicates whether your drive is in local or remote control mode. If the solid rectangle appears in the center of the figure the drive is set to be operated locally. If the solid rectangle does not appear in the center of the figure the drive is set to be operated by remote control.

H.Key Pad Lock : Pressing the ENTER key on this icon goes to the

Keypad Lockout screen. Locking the keypad will prevent someone from changing the settings on the drive. When locked this icon changes to .

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