Masterbuilt Manufacturing, Inc.
1 Masterbuilt Court
Columbus, Georgia 31907
Customer Service 1-800-489-1581
ASSEMBLY, CARE & USE MANUAL
WARNING & SAFETY INFORMATION
MODEL 20042211 CHARCOAL GRILL
THIS PRODUCT IS FOR OUTDOOR USE ONLY
Manual Code: 9804100051 081810-04SS
Tools needed for assembly:
CARBON MONOXIDE HAZARD
Burning charcoal gives off carbon
monoxide, which has no odor and can
cause death.
DO NOT burn charcoal inside homes,
vehicles, tents, garages or any enclosed
areas.
Phillips Head Screwdriver
This manual contains important
information necessary for the proper and
Read and follow all warnings and
instructions before using grill and
Adjustable Wrench
WARNING
safe use of this grill.
during use.
Use only outdoors where it is well
Keep this manual for future reference.
ventilated.
Failure to follow these warnings and instructions properly could result in fire or explosion, which could cause
property damage, personal injury, or death.
GENERAL WARNING AND SAFETY INFORMATION
• Keep a fire extinguisher accessible at all times while operating grill.
• Never leave grill unattended while in use.
• Never use inside an enclosed area such as a patio, garage, building or tent.
• Never use inside a vehicle, not even a recreational vehicle such as a motorhome, camper, or truck bed.
• Never operate this grill under any overhead construction such as roof coverings, carports, awnings or
overhangs.
• Maintain a minimum distance of 10 ft. (3m) from all structures.
LIMITED WARRANTY INFORMATION
Masterbuilt warrants its products to be free from defects in material and workmanship under proper assembly, normal
use and recommended care for 90 days from the date of original retail purchase.
Masterbuilt warranty does not cover paint finish as it may burn off during normal use.
Masterbuilt warranty does not cover rust of the unit.
Masterbuilt requires reasonable proof of purchase for warranty claims and suggests that you keep your receipt. Upon
the expiration of such warranty, all such liability shall terminate.
Within the stated warranty period, Masterbuilt, at its discretion, shall repair or replace defective components free of
charge with owner being responsible for shipping. Should Masterbuilt require return of component(s) in question for
inspection Masterbuilt will be responsible for shipping charges to return requested item.
This warranty excludes property damage sustained due to misuse, abuse, accident, damage arising out of
transportation, or damage incurred by commercial use of this product.
• Keep area clear of all combustible materials such as wood, dry plants, grass, brush, paper or canvas.
• Never operate this grill within 25 ft. (7.5m) of flammable liquids.
• Never operate this grill within 10 ft. (3m) of a gas cylinder.
• Never use this grill as a heater (READ CARBON MONOXIDE HAZARD).
• Use this grill only on a stable, level surface to prevent tipping.
• Use on non-combustible surfaces such as dirt, concrete, brick or rock.
• Keep children and pets away from grill at all times. Do not allow children to use grill.
• Only use charcoal lighting fluid. Never use gasoline, alcohol or other highly volatile fluids to ignite
charcoal. These fluids can explode causing injury or death.
• Grill is HOT while in use and will remain HOT for a period of time afterwards. Do not touch any part of the
grill without wearing protective gloves.
• Never move grill when in use. Allow grill to cool completely before moving or storing.
• Never leave HOT coals or ashes unattended.
• Do not store grill with HOT ashes or charcoal inside grill. Store only when fire is completely out and all
surfaces are cold.
• Dispose of cold ashes by placing them in aluminum foil, soaking with water and discarding in a
non-combustible container.
• Accessory attachments not supplied by Masterbuilt Outdoor Products are not recommended.
This expressed warranty is the sole warranty given by Masterbuilt and is in lieu of all other warranties, expressed or
implied including implied warranty, merchantability, or fitness for a particular purpose.
Neither Masterbuilt nor the retail establishment selling this product, has authority to make any warranties or to promise
remedies in addition to or inconsistent with those stated above.
Masterbuilt’s maximum liability, in any event, shall not exceed the purchase price of the product paid by the original
consumer/ purchaser. Some states do not allow the exclusion or limitation of incidental or consequential damages. In
such a case, the above limitations or exclusions may not be applicable.
California residents only: Not withstanding this limitation of warranty, the following specific restrictions apply; if
service, repair, or replacement of the product is not commercially practical, the retailer selling the product or
Masterbuilt will refund the purchase price paid for the product, less the amount directly attributable to use by the
original buyer prior to the discovery of the nonconformity. Owner may take the product to the retail establishment
selling this product in order to obtain performance under warranty.
This expressed warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
Go Online www.masterbuilt.com
or complete and return to
Attn: Warranty Registration
Masterbuilt Mfg. Inc.
1 Masterbuilt Court - Columbus, GA 31907
• Never use this product for anything other than its intended purpose. This grill is not for commercial use.
• Always use this grill in accordance with all applicable local, state and federal fire codes.
WARNING
Combustion by-product produced when using this product contains
chemicals known to the State of California to cause birth defects,
other reproductive harm, or cancer.
The materials used in this product may contain lead a chemical known to the State of
California to cause birth defects and other reproductive harm.
1
Name:
Address:
City, State/Province, Postal Code:
Phone Number: E-Mail Address:
Model Number: Serial Number:
Purchase Date: Place of Purchase:
18
Steaks
APPROXIMATE GRILLING TIMES
BEEF SIZE GRILLING TIME INTERNAL TEMP
3
/4” (2cm) thick 3 to 4 min. /side med rare 145°F (62°C)
4 to 5 min. /side med 160°F (71°C)
PARTS LIST
3
1
Kabobs 1” (2.5cm) cubes 3 to 4 min. /side 145°-160°F (62-71°C)
Hamburger patties
1
/2” (12mm) thick 3 to 4 min. /side med 160°F (71°C))
Roast, rolled rump 4-6 lbs. (1.8-2.7kg) 18 to 22 min /lb. 145°-160°F (62-71°C)
Sirloin tip 3 1/2--4 lbs. (1.5-1.8kg) 20 to 25 min. /lb. 145°-160°F (62-71°C)
Ribs, back cut in 1-rib portions 10 min. /side med 160°F (71°C)
half, 2-3 lbs. (0.9-1.3kg) 10 to 12 min. /side med rare 145°F (62°C)
Tenderloin whole, 4-6 lbs. (1.8-2.7kg) 12 to 15 min. /side med 160°F (71°C)
PORK SIZE GRILLING TIME INTERNAL TEMP
Chops, bone-in
3
/4” (2cm) thick 3 to 4 min. /side med 160°F (71°C)
Chops, bone-out 1 1/2” (4cm) thick 7 to 8 min. /side med 160°F (71°C)
Tenderloin
1
/2-1 1/2 lbs. (0.2-0.6kg) 15 to 25 min. total med 160°F (71°C)
Ribs (indirect heat) 2-4 lbs. (0.9-1.8kg) 1 1/2 to 2 hrs. med 160°F (71°C)
VENISON SIZE GRILLING TIME INTERNAL TEMP
Roast, saddle or leg 6-7 lbs. (2.7-3.1kg) 25 to 30 min. /lb. 145°-160°F (62-71°C)
5
4
14
18
13
21
8
20
22
2
7
6
Steaks
3
/4” (2cm) thick 6 to 7 min. /side med 160°F (71°C)
CHICKEN SIZE GRILLING TIME INTERNAL TEMP
Broiler fryer (indirect
3-4 lbs. (1.3-1.8kg) 60 to 75 min. in thigh 180°F (82°C)
heat)
Cornish hens 18-24 oz. (510-680g) 45 to 55 min. in thigh 180°F (82°C)
Breast halves, bone-in 6-8 oz. ( 170-226g) each 10 to 15 min. /side 170°F (77°C)
Breast halves, boneless 4 oz. (113g) each 6 to 8 min. /side 170°F (77°C)
Legs or thighs 4-8 oz. (113-226g) 10 to 15 min. /side 180°F (82°C)
Drumsticks 4 oz. (113g) 8 to 12 min. /side 180°F (82°C)
Wings 2-3 oz. (56-85g) 8 to 12 min. /side 180°F (82°C)
• When outside temperature is cooler than 65°F (18°C) and/or altitude is above 3,500 ft. (1067m),
additional cooking time may be required. To insure that meat is completely cooked
use a meat thermometer to test internal temperature.
• Lifting grill lid during cooking process may extend cooking time due to heat loss.
17
16
15
ITEM NO. QUANTITY DESCRIPTION
1 1 Lid (pre-assembled)
2 1 Body (pre-assembled)
3 3 Cooking Grate
4 4 Air Damper
5 1 Warming Rack (pre-assembled)
6 1 Charcoal Pan (pre-assembled)
7 1 Crank
8 2 Lid Stop (pre-assembled)
9 1 Front Long Leg
10 1 Rear Long Leg
11 1 Front Short Leg
11
9
10
19
ITEM NO. QUANTITY DESCRIPTION
12 1 Rear Short Leg
13 1 Storage Shelf
14 2 Side Shelf
15 2 Wheel
16 2 Axle Cap
17 1 Axle
18 1 Access Door
19 1 Ash Pan (pre-assembled)
20 3 Lid Handle
21 1 Logo Plate (pre-assembled)
22 1 Temperature Guage (pre-assembled)
12
17
2
HARDWARE LIST
RECIPES
(A)
M6x50
Phillips Head Screw
qty-4
(D)
Cotter Clip
qty-2
(B)
M6
Flat Washer
qty-2
(E)
M6x12
Phillips Head Screw
qty-14
Lock Washer
(C)
M6
qty-2
GLAZED COUNTRY RIBS
1 cup ketchup
½ cup water
¼ cup finely chopped onion
¼ cup cider vinegar or wine vinegar
¼ cup mild flavored molasses
2 tbsp Worcestershire sauce
2 tsps chili powder
2 cloves garlic, minced
2 ½ to 3 lbs pork country style ribs
For sauce, in a medium saucepan combine the ketchup,
water, onion, vinegar, molasses, Worcestershire sauce, chili
powder, and garlic. Bring to boiling; reduce heat. Simmer,
uncovered, for 10 to 15 minutes or until desired
consistency, stirring often. Trim fat from ribs. Test for
medium heat above pan. Place ribs, bone sides down, on
cooking grate. (Or place ribs in a rib rack; place on cooking
grate.) Cover and grill for 1 ½ to 2 hours or until tender,
brushing occasionally with sauce during last 10 minutes of
grilling. Pass the remaining sauce with ribs.
NOTES
PAPRIKA CHICKEN DINNER PACKETS
4 boneless skinless chicken breast halves (You can
substitute 2 thighs per each breast if you prefer dark meat)
2 cups quartered small red potatoes (4 or 5 potatoes)
1 ½ cups baby-cut carrots cut lengthwise in half
1 cup frozen cut green beans
1 cup chicken gravy
2 tbsp all purpose flour
1 tsp paprika
½ tsp dried thyme leaves
2 tbsp finely chopped fresh parsley
Cut four 18x12 inch pieces of heavy duty aluminum foil.
Place chicken breast half on each piece of foil. Top with
potatoes, carrots and frozen green beans. In small bowl,
mix gravy and flour until well blended. Drizzle over chicken
mixture. Sprinkle with paprika and thyme. Fold foil over
chicken and vegetables so edges meet. Seal edges,
making tight ½ inch fold; fold again. Allow space on sides
for circulation and expansion. Cover and grill packets over
medium heat 30 to 40 minutes, rotating packets ½ turn after
15 minutes, until juice of chicken is no longer pink when
centers of thickest pieces are cut and vegetables are
tender. Place packets on plates Cut large X across top of
each packet; fold back foil. Sprinkle with parsley.
(F)
M6
Carriage Bolt
qty-8
(G)
M6
Hex Flange Nut
qty-8
(H)
M6
Lock Nut
qty-4
3
16
RECIPES
REPLACEMENT PARTS LIST
HONEY GRILLED SALMON
3/4 cup honey
1 tsp ground black pepper
1/3 cup soy sauce
1/2 tsp cayenne pepper
1/4 cup dark brown sugar, packed
1/2 tsp paprika
1/4 cup pineapple juice
1/4 tsp garlic powder
Juice of 1 lemon (about 2 tbsp)
4 8oz salmon fillets (without skin)
2 tbsp white vinegar
2 tsps olive oil
vegetable oil
Make the sauce by combining all ingredients in a medium
saucepan over medium/low heat. Stir occasionally until
sauce begins to boil, then simmer uncovered for 15 minutes
or until syrupy. Watch the sauce closely to be sure it doesn’t
bubble over. Preheat barbecue grill to medium heat. Rub
each salmon fillet with vegetable oil, then sprinkle salt and
pepper. Grill the salmon for 4 to 7 minutes per side or until
done. Serve salmon with a small cup of the honey pepper
sauce on the side.
CLASSIC BURGERS
HOMEMADE PORK SAUSAGE LINKS
3 tbsp finely snipped fresh basil
1 tsp sugar
1 tsp fennel seeds
1 tsp crushed red pepper
¾ tsp salt
½ tsp black pepper
1 clove garlic, minced
1 ½ lbs ground pork
4 frankfurter buns, split and toasted
¼ cup Bacon and Brown Sugar Mustard
In a bowl, combine basil, sugar, fennel seeds, red pepper,
salt, black pepper, and garlic. Add ground pork; mix well.
Divide pork mixture into four equal portions. Shape each
portion around a flat-sided metal skewer into a 6 inch long
link. Grill links on the rack of an uncovered grill directly over
medium coals for 14 to 18 minutes or until done (160
degrees), turning once halfway through grilling.
Bacon and Brown Sugar Mustard
In small bowl stir together ¾ cup yellow mustard; 3 slices of
bacon, crisp-cooked, drained, and finely crumbled; and 4
tsps packed brown sugar. Cover and chill for 8 hours to 2
days. Makes 1 cup.
CHERRY CHICKEN
DO NOT RETURN TO RETAILER
STOP!
For Assembly Assistance, Missing or Damaged Parts
Call: MASTERBUILT Customer Service at 1-800-489-1581
ITEM NO. DESCRIPTION
9904090030 Lid Kit
9904090031 Body Kit
9904090033 Logo Plate Kit
9904090029 Lid Handle Kit
9904090032 Temperature Gauge Kit
9904090069 Air Damper Kit
9904090068 Warming Rack Kit
9904090067 Lid Stop Kit
9904090066 Crank Assembly Kit
9904090034 Access Door Kit
9904090035 Charcoal Lift Kit
9904090036 Side Shelf Kit
9904090037 Front Long Leg Kit
1 ½ lb ground beef chuck (80% lean)
1 tsp salt
1 tsp Worcestershire sauce
¾ tsp freshly ground pepper
4 slices sharp cheddar cheese
4 large sesame hamburger buns, split
½ thousand island BBQ dressing (recipe follows)
4 thick slices large tomato
4 thick slices large sweet onion
4 leaves lettuce
In medium bowl, gently mix together beef, salt,
Worcestershire sauce and pepper. Shape into 4 (4 inch
thick) patties ¾ inch thick. Heat grill. Place burgers on grill
4 to 6 inches from medium coals; cover grill. Grill 7 to 8
minutes or until thoroughly cooked and no longer pink in
center, turning once. Top each burger with 1 slice cheese;
grill 1 minute or until cheese has melted. Place buns on
grill; grill 30 to 60 seconds or until lightly toasted. Spread
each bun with 2 tbsp of the dressing. Top burgers with
tomato, onion and lettuce.
Thousand Island BBQ Dressing
1 cup mayonnaise
¼ cup chili sauce
2 tablespoon smoky barbeque sauce
1 tablespoon sweet pickle relish
1 tsp Worcestershire sauce
1 cup cherry preserves
1 tbs. margarine or butter
1/2 tsp. finely shredded lemon peel
2 tbs. lemon juice
1/2 tsp. ground cinnamon
1/4 tsp. ground allspice
1/8 tsp. salt
Dash of ground cloves
2 to 2 1/2 lbs chicken pieces
In a small sauce pan combine cherry preserves, margarine
or butter, lemon peel, lemon juice, cinnamon, allspice, salt,
and cloves. Cook and stir until all combined. Remove skin
from chicken (if desired red). Rinse chicken; pat dry.
Preheat grill. Adjust heat for direct cooking. Place chicken,
bone side up on grill rack over medium heat. Cover and grill
for 30 to 45 minutes or until tender and no longer pink. Turn
chicken halfway through cooking. Brush with sauce
frequently the last 10 minutes of grilling.
9904090038 Rear Long Leg Kit
9904090039 Front Short Leg Kit
9904090040 Rear Short Leg Kit
9904090041 Bottom Shelf Kit
9904100023 Axle Kit
990050014 Wheel Kit
9004090060 Cooking Grate
9004090061 Ash Pan
9904090063 Hardware Blister
9804100051 Instruction Manual
In small bowl, stir together all ingredients until well blended.
15
4
ASSEMBLY INSTRUCTIONS
Before assembly read instructions carefully. Assemble grill on a clean, flat surface. This unit is heavy.
DO NOT ASSEMBLE WITHOUT ASSISTANCE. GET A HELPER!
SPICY GRILLED BRISKET
RECIPES
CARIBBEAN SALMON PACKETS
12
11
2
E
E
Tools needed for assembly:
Adjustable Wrench
Phillips Head Screwdriver
CAUTION: Unit is heavy. Carefully
orient grill body (2) as shown.
Be careful when moving grill body,
installed charcoal pan may move.
STEP 1.
Do not tighten screws all the way.
Legs may need to be adjusted later.
Position rear short leg (12) on body
(2). Attach using phillips head screws
(E) as shown.
Repeat step on front side with front
short leg (11).
4 to 6 cups mesquite wood chips
1 4- to 5-lb fresh beef brisket
1 tablespoon cooking oil
2 tbsp paprika
1 tablespoon coarse salt or coarse kosher salt
1 tablespoon black pepper
1 tsp cayenne pepper
1 tsp dried thyme, crushed
3 cups bottled barbeque sauce
At least 1 hour before grilling, soak wood chips in enough
water to cover. Trim fat from brisket. Brush brisket with oil.
For rub, in a small bowl stir together paprika, salt, black
pepper, cayenne pepper, and thyme. Sprinkle rub evenly
over all sides of meat; rub in with your fingers. Drain wood
chips. Arrange medium-low coals around a drip pan. Test
for low heat above pan. Sprinkle some of the drained chips
over the coals. Place brisket on grill rack over drip pan.
Cover and grill for 3 to 3 ¾ hours or until meat is tender.
Add more wood chips every 30 minutes. Meanwhile, warm
bottled barbeque sauce in a saucepan over low heat. Let
meat stand for 10 minutes. To serve, slice meat thinly
across the grain. Serve with barbeque sauce.
2 cups uncooked instant rice
1 can (14 oz) chicken broth
1 small red bell pepper, chopped (1/2 cup)
2 medium green onions, sliced (2 tbsp)
4 salmon fillets (6 oz each), skin removed
1 tsp salt
½ cup chutney
1 cup pineapple
Cut four 1/ x 12 inch pieces of heavy-duty foil. Spray each
piece with cooking spray. In large bowl, mix rice and broth;
let stand about 7 minutes or until broth is almost absorbed.
Stir in bell pepper and onions. Place ¾ cup rice mixture on
center of each sprayed foil piece. Top rice with salmon.
Sprinkle each salmon fillet with ¼ tsp salt; top with 2
tablespoon chutney and ¼ cup pineapple chunks. Fold foil
over salmon and rice mixture so edges meet. Seal edges,
making tight ½ inch fold; fold again. Allow space on sides
for circulation and expansion. Cover and grill packets over
medium heat 12 to 18 minutes, rotating packets ½ turn after
about 6 minutes, until salmon flakes easily with fork. Place
packets on plates. Cut large X across top of each packet;
fold back foil.
STEP 2.
2
E
9
10
Do not tighten screws all the way.
Position rear long leg (10) on body
(2). Attach using phillips head screws
(E) as shown.
Repeat step on front side with front
long leg (9).
PORK CHOPS WITH MAPLE APPLE GLAZE
¼ cup real maple syrup (you can substitute maple flavored
syrup)
¼ cup apple butter
½ tsp ground mustard
4 pork bone-in loin chops, ½ to ¾ inch thick, trimmed of fat
½ tsp garlic pepper blend
¼ tsp salt
In 1 quart saucepan, mix maple syrup, apple butter and
mustard. Cook over low heat about 1 minute, stirring
occasionally, until well blended. Sprinkle pork chops with
garlic pepper and salt. Place pork on grill. Brush with
maple mixture. Cover and grill over medium heat 10-12
minutes, turning and brushing with maple mixture 2 or 3
times, until no longer pink when cut near bone. Discard
any remaining maple mixture.
2 tsps dry mustard
1 tsp ground sage
1 tsp garlic powder
1 tsp kosher (coarse) salt
1 tsp freshly ground black pepper
½ tsp cayenne pepper
2 (6 oz) beef New York Strip Steaks (1 inch thick)
In small bow, stir together all ingredients except steaks.
Rub over both sides of steaks; let stand at room
temperature 15 minutes. Heat grill. Place steaks on grill
4 to 6 inches from medium coals; cover grill. Grill 8 to 10
minutes for medium rare or until of desired doneness,
turning once.
SPICE-CRUSTED NEW YORK STRIP
E
5
14
CHARCOAL LIGHTING INSTRUCTIONS
Read all instructions and warnings on charcoal bag and in manual before using.
1. Stack briquets in a pyramid.
2. Add lighter fluid following directions on fluid container. Before lighting, place lighter
fluid at least 25 ft. (7.5m) away from grill. Do not lean over grill when lighting charcoal.
Light charcoal. LEAVE GRILL UNCOVERED.
3. In about 15 minutes, flames will die out and briquets will begin to ash over. Once the
briquets are completely ashed over, spread briquets in a single layer and begin cooking.
• NEVER USE GASOLINE TO LIGHT CHARCOAL.
• OVERFILLING CHARCOAL PAN CAN CAUSE SERIOUS INJURY AND DAMAGE THE
UNIT.
• NEVER ADD ADDITIONAL LIGHTER FLUID ONCE CHARCOAL HAS IGNITED.
• HOT COALS SHOULD NOT BE LEFT UNATTENDED.
• GRILL IS HOT. USE PROTECTIVE GLOVES AND LONG, STURDY COOKING UTENSILS.
STEP 3.
Do not tighten screws all the way.
Note: Shelf may require tilting to
place in position.
Align holes in storage shelf (13) with
holes in grill legs as shown. Secure
13
A
G
G
A
using phillips head screws (A) and
hex flange nuts (G) as shown.
Repeat step on opposite end.
TO ENSURE THAT IT IS SAFE TO EAT, FOOD MUST BE COOKED TO THE MINIMUM INTERNAL
TEMPERATURES LISTED IN THE TABLE BELOW.
USDA* Safe Minimum Internal Temperatures
Fish
Pork 160°F (71°C)
Egg Dishes 160°F (71°C)
Steaks and Roasts of Beef, Veal or Lamb 145°F (63°C)
Ground Beef, Veal or Lamb 160°F (71°C)
Whole Poultry (Turkey, Chicken, Duck, etc.) 165°F
Ground or Pieces Poultry (Chicken Breast, etc.) 165°F
* United States Department of Agriculture
145°F (63°C)
(74°C)
(74°C)
15
17
16
STEP 4.
D
11
12
Helper is needed for this step.
Do not attempt to do without assistance
Insert axle (17) through holes on
short legs (11),(12). Slide wheel (15)
onto axle and secure using cotter clip
(D). Snap axle cap (16) onto end of
wheel assembly as shown.
Repeat step on opposite side for
remaining wheel.
TIGHTEN ALL HARDWARE
AT THIS TIME.
.
13
6
GRILL OPERATION CAUTIONS
• Avoid bumping or impacting grill.
STEP 5.
Thread crank (7) through hole on
front of body (2).
2
7
• Keep your hands, hair and face away from burning charcoal.
• This grill has an open flame. Be careful of loose hair and clothing during operation. They may
catch fire.
• Use protective gloves when handling this grill or working with fire. Use protective gloves or
long, sturdy fireplace tools when adding wood or charcoal.
• Do not allow anyone to conduct activities around this grill during or following its use until the
unit has cooled. This grill is HOT during operation and remains HOT for a period of time
following its use.
• Fatty foods like hamburgers can have excess grease that can cause flare ups. When cooking
fatty foods, use caution when opening lid and during cooking to avoid being burned.
• Be careful when removing food from grill. All surfaces are HOT and may cause burns. Use
protective gloves or long, sturdy cooking tools.
• Never use glass, plastic or ceramic cookware on this grill.
• The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to
properly assemble or safely operate this grill.
• Grill lid and body are HOT while in use and during cooling process.
SOME PARTS NOT SHOWN FOR
CLARITY.
STEP 6.
Mount access door (18) to body (2)
using phillips screws (E) and hex
flange nuts (G) as shown.
G
2
E
18
• Do not remove adjustable charcoal pan while ashes and charcoal are HOT.
• Air dampers are HOT while the grill is in use and during cooling; wear protective gloves when
adjusting.
• Never overfill charcoal pan. This can cause serious injury as well as damage the unit.
• Only use charcoal lighting fluid, never use gasoline, alcohol or other highly volatile fluids to
ignite the charcoal. These fluids can explode causing injury or death.
REMINDER: NEVER OPERATE THIS GRILL UNDER ANY OVERHEAD CONSTRUCTION.
MAINTAIN A MINIMUM DISTANCE OF 10 FEET FROM OVERHEAD CONSTRUCTION, WALLS
OR RAILS. SEE DIAGRAM BELOW.
Overhead
Construction
Rails
10 ft. (3m)
7
Wall
10 ft. (3m)
12
FREQUENTLY ASKED QUESTIONS
Q: My grates have rust on them. How do I get rid of it?
If rust occurs, clean with a steel brush. Reapply vegetable shortening and heat as indicated
above.
Q: The paint finish inside my lid is peeling. What can I do?
You are seeing a deposit of grease and smoke that collects during normal use that resembles
paint. These carbon deposits are non-toxic, but you may want to regularly remove the
build-up. Remove buildup using a brass or stiff bristle brush before grilling. Future build-up
can be avoided by simply wiping the grill lid while slightly warm with a mild soap-and-water
solution.
Q: When can I put my meat on the grill?
Grill is ready for use when charcoal is ashed over and no visible flames are present.
STEP 7.
Note: Attach both ends of lid handle
before fully tightening
nuts.
20
Insert handle (20) through pre-drilled
holes in grill lid (1).
1
Secure handle to lid with flat washer
(B), lock washer (C), and hex flange
nut (G).
B
hex flange
Q: How do I regulate the heat on my grill?
Adjusting the dampers will increase and decrease airflow and heating.
SAFE STORAGE AND MAINTENANCE
• Inspect hardware tightness on a regular basis to insure grill is in safe working condition.
• ALWAYS allow grill to cool completely before handling.
• ALWAYS empty charcoal pan after use only when ashes have completely cooled.
This will help prolong charcoal pan life.
• Clean grill, including special surfaces such as cooking grates with mild cleaning
agents. Wipe outside of grill with damp rag. DO NOT use oven cleaner.
• ALWAYS cover and store cold grill in a protected area.
• Indoor storage of grill is permissible only if the charcoal has burned to a complete
ash AND is cold. Remember to remove cold ashes before storing.
C
G
STEP 8.
Note: Do not over tighten. Air
1
E
H
dampers should move freely.
Attach air damper (4) to lid (1)
using phillips head screw (E) and
lock nut (H) as shown.
Repeat step on opposite side.
11
• Grill is made of steel and may rust over time. If rusting occurs on outside surfaces,
clean area with sand paper or steel wool, then cover with heat resistant paint.
• If rusting occurs on the inside surface of grill, clean area with sandpaper or steel
wool, then coat with cooking oil.
• NEVER USE PAINT ON INSIDE SURFACES OF GRILL
4
8
SOME PARTS NOT SHOWN FOR
2
CLARITY.
STEP 11.
Insert ash pan (19) into bottom of
body (2) as shown.
STEP 9.
Note: Do not over tighten. Air damp-
ers should move freely.
E
Attach air damper (4) to body (2)
using phillips head screw (E) and
4
lock nut (H) as shown.
Repeat step on opposite side for
remaining air damper.
2
H
SOME PARTS NOT SHOWN FOR
CLARITY.
19
STEP 12.
Place cooking grates (3) on body (2).
STEP 10.
Attach side shelf (14) to grill legs
using carriage bolts (F) as shown.
Repeat step on opposite side for
F
remaining side shelf.
2
3
14
GRILL IS READY FOR USE
9
10
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