Master-Bilt CB36 Installation Manual

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CHEF BASE CABINETS
Installation, Operation and Maintenance Instructions
When the equipment is received, all items should be carefully checked against the Bill of Lading to ensure all crates and cartons have been received. Do not sign the freight bill clear until the freight has been properly inspected for damage. All units should be inspected for damage including concealed damage by uncrating immediately. If any damage is found, it should be reported to the carrier at once, noted on the Bill of Lading and a claim should be filed with the carrier. This equipment has been inspected and tested in the manufacturing facility and has been crated in accordance with transportation rules and guidelines. The manufacturer is not responsible for freight loss or damages.
INSTALLATION
The exterior top of the cabinet has been protected by a plastic covering. Peel this protective covering before installation. After removing the covering, clean the interior and exterior surfaces of the unit with soap and water and a rinse with clean water. Do not use chlorinated cleaners on the surfaces as they can cause corrosion.
The refrigeration system located on the side of the unit requires free air access for proper operation. Allow a minimum of seven inches between the back of the cabinet and the wall. The equipment is designed to accept heat generating cooking equipment if the equipment is properly installed with legs (supplied by the cooking equipment manufacturer). A minimum clearance of 4 inches is required between the bottom of the cooking equipment heating element and the cabinet top. Failure to provide adequate clearance voids manufacturer warranty. Installation of a heat shield (supplied by others) is recommended for optimum performance.
Confirm that the proposed electrical outlet has the correct voltage, frequency and current carrying capacity for the requirements of the unit. This information is noted on the data plate on the inside left wall of the unit. The unit should be isolated on a circuit. Do not use an extension cord to get power to the unit. Improper electrical installations will void the compressor warranty. To prevent shock and fire, be sure the unit is properly grounded.
The temperature controller is located inside the refrigerated compartment in the back right top corner. The default temperature is set at “normal”. Adjust the temperature to fit your needs. It is not recommended that the cabinet be run colder than +35°F.
04/15 Rev. G 147774
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CAUTION!
DO NOT SIT OR STAND ON TOP OF THESE CABINETS AND DO NOT USE THE DRAWERS AS A STEP. SERIOUS INJURIES CAN OCCUR.
Install casters per the following diagram.
Note: Install casters with brakes to the front of the cabinet.
MAINTENANCE
General Cleaning
Beginning with the initial installation, the interior surfaces of the cabinet should be periodically cleaned with a solution of warm water and baking soda. This solution will remove any odors from spillage that has occurred. The exterior of the cabinet should also be cleaned frequently with a commercial stainless steel cleaner, glass cleaner or mild soap solution. Do not use chlorinated cleaners on the stainless steel surfaces.
The door gaskets should be cleaned in place with a mild soap solution to extend their life.
Condenser Coil Cleaning
Prior to cleaning the condenser coil disconnect the unit from power. Periodic cleaning of the condenser coil will aid the heat transfer of the refrigeration system and increase its efficiency. To accomplish this, remove the front grill from the cabinet. The condenser coil is located behind the grill. Use a soft bristled brush to remove any dirt particles that are on the fins of the condenser coil. Use a vacuum cleaner or compressed air to remove the loosened particles. Replace the grill and reconnect the unit to power. Failure to clean the condenser coil can lead to performance loss and compressor failure. It is recommended a minimum of every three months.
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TROUBLESHOOTING
Problem Remedy
· Check the power cord and make sure it is plugged in.
Compressor will not start
Poor performance
· Check the temperature controller. If it is in the “OFF” position, turn it clockwise to set a desired temperature.
· Move the unit from direct sunlight.
· Move the unit away from heating devices.
· Install the unit in a well ventilated place, with at least 7 inches of
clearance on all sides.
· Clean the condenser if heavy dust is collected.
· Clear contents from bloc ki ng the air duct.
· Check the temperature controller for incorrect setting.
· Check the refrigerant level, it may need to be charged.
· Check the door and be sure it is completely closed.
Unit noisy
Condensation on cabinet exterior and/or floor
· Install the unit on a level surface.
· Maintain 7 inches of clearance from the wall.
· Check for loose part or mounting.
· Keep the tubing free from any contact to avoid rattle.
· Reduce humidity where the unit is installed.
· Repair or replace the gasket on the door.
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SPECIFICATIONS
* Includes 5 inches for casters. ** Above specifications are subject t o ch ang e without prior notice for qual i ty improvement.
*** Relative humidity should be kept between 30% - 60%, maintaining a dew point of +50°F or less.
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Chef Base – Drawer Structure
Small drawers
Large drawers
T r ay Frame Assy – small – ITEM 6
Door Gasket – small – ITEM
13
Door Assembly- small – ITEM 10
Supporter Pan – A – ITEM 32
T r ay Frame Assy – big – ITEM 5
Door Gasket – big – ITEM 13
Door Assembly- big – ITEM 9
Supporter Pan – A – ITEM 32
Chef Base – Drawer Rail Structure
Cabinet Rail - Left – ITEM 1
Crossbar Rail – Left – ITEM 3
Crossbar Rail – Right – ITEM 4 Cabinet Rail – Right – ITEM 2
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Chef Base – Internal Structure
REF-Thermostat Kit ITEM 20
EVAP. FAN GUARD Small – ITEM 35 Large – ITEM 36 Large – ITEM 37
Drain Pan(Drip)
EVAP. DUCT (3F) 1 Fan – ITEM 38 2 Fan – ITEM 39 3 Fan – ITEM 40
EVAPORATOR Small – ITEM 16 Large – ITEM 17
Evaporator Fan Motor ITEM 29
Chef Base – Machine Room
Disassembly
REAR COVER ITEM 34
SIDE MACHINE
COVER
ITEM 32
FRONT COVER ITEM 33
INDICATOR ITEM 27
Chef Base – Machine Room
Condensing Unit Disassembly -2
Unit Base
Condenser - ITEM 14
- ITEM 15
Evaporating pan (dish)
Hot Pipe – ITEM 15
Condenser fan mo to r – Assembly ITEM 28
Compressor – ITEM 21
- ITEM 22
CAPILLARY & SUCTION PIPE ASSY – ITEM 19
Dryer – ITEM 18
HARNESS MAIN ITEM 23
HARNESS COMP Compressor Type [SD162C
-L1U]
ITEM 24
HARNESS COMP Compressor type [SK1A1C-L1U2] ITEM 25
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Chef Base
– Wiring Diagram
[CB36, CB48, CB53, CB60, CB72]
Chef Base – Wir i ng Diagram
[CB84,CB96]
04/15 Rev. G 147774
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