SERVICE INSTRUCTIONS …………………………………………………………………………………..….…9
TEMPERATURE SENSOR, DEFROST HEATER AND FAN MOTOR REPLACEMENT……………………. 9
ELECTRONIC REFRIGERATION CONTROL (ERC).…………………………………………………………. 10
FINAL CHECK LIST…………………………………………………………………………………….…………… 15
SENSOR PROBE ………………………………………………………………………………….……………… 15
MASTER-BILT PART NUMBERS ……………………………………………………………………………….. 16
ACCESSORIES ………………………………………………………………………………………………….. 17
SALE AND DISPOSAL …………………………………………………………………………………………… 17
WIRING DIAGRAMS BLG/TLG………………………………………….……………………….………………… 18
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INTRODUCTION
Thank you for purchasing a Master-Bilt cabinet. This manual contains important instructions for installing,
using, and servicing a Master-Bilt BLG/TL G case. A parts list is included with this manual. Read all these
documents carefully before installing or servicing your equipment.
STORE CONDITIONS
The Master-Bilt BLG/TLG cases are designed to operate in the controlled environment of an air-conditioned
store. The store temperature should be at or below 75°F and a relative humidity of 55% or less. At higher
temperature or humidity conditions, the performance of these cases may be affected and the capacity
diminished.
The Master-Bilt BLG/TLG should not be positioned where it is directly exposed to rays of sun or near a direct
source of radiant heat or airflow. This will adversely affect the case and will result in poor performance.
If this case is to be located against a wall, there should be at least 6” space between the wall and the back of
the case. This space will allow for the circulation of air behind the case, which will prevent condensation on the
exterior surfaces.
NOTICE
Read this manual before installing your cabinet. Keep the manual and refer to it before
doing any service on the equipment. Failure to do so could result in personal injury or damage to the
cabinet.
DANGER
Improper or faulty hook-up of electrical components on the refrigeration units can result in severe
injury or death.
All electrical wiring hook-ups must be done in accordance with all applicable local, regional or national
standards.
NOTICE
Installation and service of the refrigeration and electrical components of the cabinet must be
performed by a refrigeration mechanic and/or a licensed electrician.
The portions of this manual covering refrigeration and electrical components contain technical instructions
intended only for persons qualified to perform refrigeration and electrical work.
This manual cannot cover every installation, use or service situation. If you need additional information, call or
write us:
Customer Service Department
Master-Bilt Products
Highway 15 North
New Albany, MS 38652
Phone (800) 684-8988
Fax (800) 684-8988
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WARNING LABELS AND SAFETY INSTRUCTIONS
This symbol is the safety-alert symbol. When you see this symbol on your cabinet or in this
manual, be alert to the potential for personal injury or damage to your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe operating
practices.
NOTICE TO EMPLOYERS
You must make sure that everyone who installs, uses or services your cabinet is thoroughly familiar
with all safety information and procedures.
Important safety information is presented in this section and throughout the manual. The following signal
words are used in the warnings and safety messages:
DANGER: Severe injury or death will
WARNING: Severe injury or death can
CAUTION: Minor injury or damage to your cabinet can occur if you ignore the message.
NOTICE: This is important installation, operation or service information. If you ignore the
message, you may damage your cabinet.
The warning and safety labels shown throughout this manual are placed on your Master-Bilt Products
cabinet at the factory. Follow all warning label instructions. If any warning or safety labels become
lost or damaged, call your customer service department at (800) 684-8988 for replacements.
occur if you ignore the message.
occur if you ignore the message.
CAUTION!
GROUND REQUIRED
FOR SAFE OPERATION
This label is located on top of the electrical control This label is attached to the cabinet power cord
label and on the wiring channel. on models with a power cord.
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PRE-INSTALLATION INSTRUCTIONS
INSPECTION FOR SHIPPING DAMAGE
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for
damage as soon as they arrive. If damage is noted to shipping crates or cartons or if a shortage is found, note
this on the bill of lading (all copies) prior to signing.
If damage is discovered when the cabinet is uncrated, immediately call the delivering truck line and follow up
the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of
your concealed damage item. Crating material must
be retained to show the inspector from the truck line.
INSTALLATION INSTRUCTIONS
GENERAL INSTRUCTIONS
1. Be sure the equipment is properly installed by competent service people.
2. Keep the equipment clean and sanitary so it will meet your local sanitation codes. Clean the cabinet with a
mild detergent and water, then rinse.
3. Rotate your stock so that older stock does not accumulate. This is especially important for ice
cream. A "First-In, First-Out" rotation practice will keep the products in good salable condition.
4. Do not place product in the case when it is soft or partially thawed. Also, product should not be put in the
case for at least 6 hours after it is started.
5. Stock cases as quickly as possible, exposing only small quantities to store temperatures for short periods of
time.
6. When replacing burned out fluorescent tubes, be sure that the electrical power to the lighting circuit is
turned off.
7. Do not stack product against the back wall. This will result in diminished performance and warm
temperatures on the lower shelves.
NOTICE TO STORE OWNERS / MANAGERS
WARNING!
Moisture or liquid around or under the cabinet is a potential slip/fall hazard for persons walking by or
working in the general area of the cabinet. Any cabinet malfunction or housekeeping problem that
creates a slip/fall hazard around or under the cabinet should be corrected immediately.
If moisture or liquid is observed around or under a Master-Bilt cabinet, an immediate investigation should be
made by qualified personnel to determine the source of the moisture or liquid. The investigation should
determine if the cabinet is malfunctioning or if there is a drainpipe leaking.
NOTICE!
Do not stack product against the back wall. This will result in diminished performance and warm
temperatures on the lower shelves.
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MECHANICAL
Remove front grille and check refrigeration lines to see that they are free (not touching each other or
compressor). Spin condenser fan blade to see that it is free.
Check that all service valves (2) are open. The springs are secured for shipping by either tightening bolts.
Loosen the hold-down bolts so that the compressor floats freely. Check all refrigeration lines and electrical
conduit for rubbing or chaffing, paying particular attention to area where lines enter the cabinet.
Remove cabinet from crate base and slide into location. Cabinet must be level from side to side and front to
back for correct draining of coil pan and for self-closing doors to operate correctly. Allow minimum of 4”
between back of cabinet and wall and between top of cabinet and ceiling for proper condensing unit air
circulation.
To comply with Sanitation requirements the cabinet must be mounted on legs (6” high min.) or casters or the
base must be sealed to the floor (BLG) with an N.S.F. listed silicone sealant.
ELECTRICAL
WARNING
Before servicing electrical components in the case or the doors or door frames make sure all power to
case is off. Always use a qualified technician.
Check voltage and amps drawn on the data label to determine proper line and fuse or circuit breaker size.
Check power supply for low voltage. If voltage reads “230” with no load, and it drops below “207” when the
compressor tries to start, it is an indication of too small supply wiring or too long to run.
It is recommended that a separate circuit be run for each cabinet to prevent another appliance blowing the fuse
or breaker, causing loss of product.
IMPORTANT
This cabinet is wired for 208-230, 4 wire with ground. Use NEMA L14-20R recepticle.
The cabinet must be grounded!
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LEG AND CONDENSATE PAN INSTALLATION FOR TOP MOUNT CABINETS ONLY
1. Screw legs into existing crate mounting holes.
2. Before moving cabinet into place, remove the condensate pan
from the top unit compartment.
3.Using the two screws supplied with the pan, attach the pan to
the back of the cabinet at the two holes near the bottom of the
plastic drain line. Be sure pan is NOT located directly under
cabinet. When the pan is attached, feed drain line into the
open hole in screen and clamp the heater conduit to the back
of the cabinet. Due to this condensate pan, this case must be
a minimum of 6” from the wall.
4. If cabinet must be located next to wall, the pan can be located
under the cabinet. When this is done, steam will accumulate
on the bottom of the cabinet if there is not adequate ventilation, and rusting of the bottom of the cabinet
will occur.
DOORS
The BLG/TLG cabinets have Anthony glass doors
that are equipped with a patented TorqueMaster™
hinge system. The doors are easily adjusted using
a flathead screwdriver (Fig.3).
Figure 3
To remove the door shipping clamps,
remove the 4 shipping screws from the grill and
remove the screws from the clamps (Fig.4), and
replace grill.
Figure 4
Torque Adjustment
Leveling Adjustment
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Page 9
SERVICE INSTRUCTIONS
1. High head pressure and high back pressure:
A. Condenser coil clogged or restricted
B. Condenser fan motor defective.
C. Air discharge in rear of cabinet restricted.
2. Low back pressure and low head pressure:
A. Restriction in system.
B. Refrigerant undercharged.
C. Leak in system
3. Pressure normal – cabinet warm:
A. Coil blocked with frost (see #4).
B. Refrigerant undercharged.
C. Control set too warm.
4. Cabinet not cycling – coil blocked with frost:
A. Defective temperature controller.
B. Refrigerant overcharged.
C. Location too hot.
D. Condenser clogged.
E. Condenser fan motor defective.
F. Defrost heater not operating.
5. Copressor starts and runs – but cycles on overload:
A. Low voltage
B. Relay defective.
C. Overload defective.
D. High head pressure (see #1).
Temperature sensor, defrost heater and fan motor replacement
Before making any change, technician should:
1. Disconnect power to the cabinet
2. Remove screws from venturi and pull down
To change a temperature sensor (cabinet zone sensor or defrost termination sensor), simply disconnect the
sensor wires from the controller and replace the new sensor in the original position. Use plastic tie to tighten
the zone sensor. Insert the sensor for defrost termination firmly into the evaporator coil, in between the fins.
Make sure the sensor wires do not touch or are not close to any heater rods.
To change defrost heater – remove screws from drain pan and pull down – remove screws from coil mounting
straps – spring straps open – remove heater shield – pull heater out of slots in coil fins.
To change fan motor – disconnect fan motor leads – remove screws from fan guards and motor mounts.
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ERC 2 – ELECTRONIC REFRIGERATION CONTROL
Programming
The ERC 2 control initially powers up displaying 12:00 AM otherwise it will show the last configured
selection (time or temperatur e). If a power outage occurs during normal operation, the control will
maintain the correct time-of-day using a capacitor (batteries are not required). The time will be
maintained for up to 100 hours when the capacitor is f ully char ged.
To initiate a Manual Defrost, press and hold the MAN DEF key for 3 seconds.
There are two levels of programming in the ERC 2. The f irst level of security will enable the user to
set two parameters: Time-of-day (CLoC) and Set point temperat ure (SEt). The other level allows
access to the other parameters.
Three buttons are used for the program m ing: SET, UP and DOWN
To access the pushbutt ons on the ERC2,
flip up the front cover using the tabs on
the side of the cover as shown.
Fig. 4 – Display Lay-out
To change time-of-day
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Step 8
Step 9
and set point temperature (First Level) f ollows these steps:
Press and hold set for 5 seconds. The display will show CLoC
Press SET again to change the time-of-day
Press UP or DOWN until the correct time-of-day is displayed
or
Press SET to accept the new time
Press DOWN to go to the next parameter – Set point
Temperature - (cut out)
Press SET to change the set point temperatur e
Press UP or DOWN to go to the desired set point. The range is
or
– 40 to 60°F or –40 to 16°C
Press SET to accept the change
Press DOWN to exit the first level of programming
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Note 1: During programming, if no button is pushed during 30 seconds, the control will go
back to the normal operating mode. This is valid for bot h programmi ng l evels.
Note 2:
When changing the time, press and hold the MAN DEF button for 3 seconds to
change the AM/PM mode.
Note 3:
factory for low temperature(LT) and +35
Master-Bilt’s Set point Temperature (Set) is set at a recommended –10°F at the
o
F for medium temperature(MT) application.
Note 4: If demand defrost (ddEF) is used, t he mi ni mum number of def r ost i s 1 per 24 hours.
To change the other parameters (Second Level) follow these st eps:
Step 1
and
Step 2
Press and hold SET and DOWN for 10 seconds. The display
will show dSPL
Press SET to change the parameter
Step 3
or
Step 4
Press UP or DOWN to change the options, tim e or temperatur e
for the current parameter
Press SET to accept the new value
Step 5
Press DOWN to go to t he next paramet er, then go back to St ep
2. After the last parameter is displayed (ALHi), the display will
go back to the normal operating condition
Note: to scroll down the parameters wi t hout changing them, press the DOWN button.
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List of Parameters
Here is a list of the parameters that can be changed in the Second Level of programming, as well as
their options and ranges.
Note: Master-Bilt’s Set point Temperature (Set) is set at a recommended –10°F at the
factory.
Parameter Displa
Description Range / Options Master-Bilt’s
y
Factory Setting
Symbo
l
Display Status dSPL Information shown
on the display
during operation
conditions
tdAy – time-of-day
rSP° – zone temperature
CyCL – cycle between time and
zone temperature
rSP
Epr°– evaporator coil temperature
Clock Format CLHr Time Format(12 or
24 hours mode)
Temperature
Format
°dSP
Temperature
degrees
Defrost Type dFtP Type of defrost used
in the application
Fan Status
During Defrost
Fan Status
During Normal
Mode
Defrost
Interval
Minimum
Compressor
Off Time
Minimum
Compressor
On Time
EFAN Enable or not the
fan during defrost
CFAN
Enable or not fan during
normal compressor
on/off mode
dFin Type of def rost
interval
CoFF Minimum time that
the compressor
remain turned off
Con Minimum time that
the compressor
remain turned on
Alarm Delay ALrd Time delay before
the alarm goes off
12Hr – AM/PM format
12Hr
24Hr – 24 hour format
°F – degrees Fahrenheit
°F
°C – degrees Celsius
ELEC – electric defrost / off cycle
ELEC
HgAS – hot gas defrost
no – fan is turned off during defrost
yES – fan remains on during defrost
on – fan on during normal mode
No – for LT
yES – for MT
on
CyCP – fan cycles with compressor
TdAy – time-of-day setpoint
CPrn – compressor run time
tdEF – temperature initiated defrost
ddEF – demand initiated defrost
ddEF – for LT
CPrn – for MT
Range: from 0 to 15 min 2 min.
Range: from 0 to 15 min 2 min.
Range: from 0 to 59 min 30 – for LT
45 – for MT
after the
temperature fall
off the two alarm
set points
Compressor
Run Time
CPrn Time the
compressor runs
12 – for MT
between defrosts
Number of
Defrosts
Defrost Start
Time
Defrost
Duration
nodF Number of defrosts
per day
dEF1-8 Start time of each
defrost
dEFd Defrost duration
time (back-up for
from 0 to 8 (0 means 1 defrost
every 48 hours)
N/A – for LT
0 – for MT
N/A
Range: from 0 min to 4 hours 35 – for LT
0 – for MT
defrost
termination
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temperature)
Fan Delay FAnd Delay time for the
fan after defrost
Range: from 0 to 15 min 2 – for LT
0 – for MT
(back-up for fan
cut-in
temperature)
Pump Down Pudn Pump down duration Range: from 0 to 59 min 0 min.
Drip Time driP Drip time durat ion Range: from 0 to 59 min 2 – for LT
0 – for MT
Setpoint
Differential
diF°
Cut-in temperature
differential
Range: from 1 to 25° 10° F – for LT
o
F – for MT
7
Note: cut-in is cutout plus
differential
Temperature
Initiated
Defrost
Defrost
Termination
Temperature
tdEF Temperature that
will initiate a
defrost cycle
dEF°
Temperature in the
evaporator that
will terminate the
Range: from – 40 to 40°F or – 40 to
4°C
Range: from 0 to 75°F or –18 to
25°C
N/A
50° F
defrost cycle
Fan Cut-In
Temperature
Low
Temperature
Alarm
High
Temperature
Alarm
FAn°
ALLo
ALHi
Temperature in the
evaporator that will
turn the fan on after
defrost
Low temperature
setpoint that will
make the alarm go
off and the error
message appear on
the display
High temperature
setpoint that will
make the alarm go
off and the error
message appear on
the display
Range: from – 40 to 60°F or – 40 to
23°C
Range: from – 40 to 83°F or – 40 to
23°C
Range: from – 40 to 83°F or –40 to
23°C
30° F – for LT
o
F – for MT
60
-40° F – for LT
o
F – for MT
32
50° F
Important Note: To change from degrees C to F or vice-versa, the user must reprogram all the
parameters that are related to the temperature. The unit does not convert the parameters
automatically from degrees F to C or vice-versa.
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Example 1 - To adjust the time-of-day
- Press and hold SET for 5 seconds
- Press SET again
- Press UP or DOWN until the correct time appears on the display
- Press SET to accept the new time
- Press DOWN twice to exit the programm ing mode
-
Example 2 - To set one defrost a day, at 11:59 PM
- Press and hold SET and DOWN for 10 seconds
- Press DOWN five times to get to go to the Defrost Interval (dFIn)
- Press SET to change the parameter
- Press DOWN until tdAy appears on the display
- Press SET to accept the option
- Press DOWN seven times to go to the Number of Defrosts (noDF)
- Press SET to change it
- Press UP or DOWN until 1 appears on the display
- Press SET to accept the change
- Press DOWN to go to Defrost Start Time (dEF1)
- Press SET to change the time
- Press UP or DOWN until the 11:59 PM appears on the display
- Press SET
- Press DOWN ten times to exit the progr am m ing level
Error Codes
Display Control Status
Er 1
Er 2
Er 3
Er 4
Er 5
Er 6
Er 7
Er 8
ERC Fault – software or hardware failure
ERC Communication Fault – indicates that there is a problem with the display module cable
Zone Sensor Fault – indicates an open or shorted temperature sensor
Evaporator Sensor Fault – indicates an open or shorted evaporator sensor
ERC Fault – software or hardware failure
Low Temperature Alarm – indicates that the temperature has dropped below the low alarm setpoint
High Temperature Alarm – indicates that the temperature has gone above the high alarm setpoint
Relay and display modules are incompatible
For Error Codes 1, 2 and 5 cut the power to the unit and correct the problem to reset the
display.
For Codes 3 and 4, press the UP or DOWN button on the display to reset the error message.
If the display still shows the message, the sensor must be replaced.
The Error Codes 6 and 7 will be automatically reset once the temperature is back within the
two set points.
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FINAL CHECK LIST
A. Check operating pressures.
B. Check electrical requirements of unit to supply voltage.
C. Set temperature control for desired temperature range.
D. Check sight glass for proper refrigerant charge, if provided.
E. Check system for proper defrost settings and operation.
F. Check condensing unit for vibrating or rubbing tubing. Dampen and clamp as required.
G. All valves should be completely opened counter-clockwise.
H. Check packing nuts on all service valves.
I. Replace all service valve caps and latch unit covers.
SENSOR PROBE
NOTICE: If the probe assembly is disconnected from the main board during normal operation (unit running),
the connectors must be installed in the same position that they had before disconnection (P1 and P2),
otherwise the control will not function properly.
The Electronic Refrigeration Control sensors have NTC thermistors. The reference resistance is 30,000
ohms at 77°F (25°C). It carries NTC thermistors with a range of –40° to 199° F. In case there is a failure,
these sensors should be used in replacement of the sensors shipped with the control. In order to diagnose
faults in the probe, the control has LED functions as a diagnostic tool. When power is supplied to the control,
the LED will turn on and will remain on as long as this condition is satisfied. When there is a fault in the probe,
the LED will blink intermittently. When this occurs, the probe assembly needs to be replaced. If power is
supplied to the control and the LED remains off, there is a failure in the main relay control and it needs to be
replaced.
In case of a probe failure, the control will go into a safety mode of operation. While in safety mode the control
ignores probe inputs and cycles the compressor on for 5 minutes and off for 3 hours. The LED will be blinking
and signaling that there is something wrong with the probe. To replace the sensor probes, disconnect power
to the control, replace the probes and restart the unit. Since the wire is fixed to the cabinet, a technician may
cut the sensor wire inside the cabinet and splice it with a new sensor.
SENSOR PROBE TEMPERATURE AND RESISTANCE
Temperature Resistance
°F °C
-29.2 -34 683,100
-20.2 -29 499,200
-9.4 -23 347,100
-0.4 -18 259,500
10.4 -12 185,200
19.4 -7 141,200
30.2 -1 103,100
32.0 0 97,950
39.2 4 80,040
50.0 10 59,700
60.8 16 45,000
69.8 21 35,820
80.6 27 27,500
89.6 32 22,210
Ohms
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MASTER-BILT PART LIST
The table below gives Master-Bilt part numbers. Use this chart when ordering replacement parts for your
BLG/TLG cabinets. Always Advise Cabinet Serial Number When Ordering Parts
If you sell or give away your Master-Bilt cabinet you must make sure that all safety labels and the Installation Service Manual are included with it. If you need replacement labels or manuals, Master-Bilt will provide them
free. Contact the customer service department at Master-Bilt at (800) 684-8988.
The customer service department at Master-Bilt should be contacted at the time of sale or disposal of your
cabinet so records may be kept of its new location.
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