Master Bilt BLG, TLG User Manual

BLG/TLG Series

Bottom Mount Glass Door Merchandisers

2005 “K” Version with Dixell controller

Installation & Operations Manual

Master-Bilt Products

908 Highway 15 North

New Albany, MS 38652

PN 303-91000

Rev:8-20-05

Rev:8-23-06

Service Phone: 800-684-8988

TABLE OF CONTENTS

INTRODUCTION………………………………….……………………………………………………………………4 STORE CONDITIONS…………………………….……………….…..…………………………………………….. 4 WARNING LABELS AND SAFETY INSTRUCTIONS………..…..……………………………………………… 5 PRE-INSTALLATION INSTRUCTIONS………………………..…..………………………………….…………… 6 Inspection for Shipping Damage…………………………………………………………….……………... 6 INSTALLATION INSTRUCTIONS………………………………………………………………………………….. 6

General Instructions…………………………………………………………………………………………. 6 Mechanical ..…………………………………………………………………………………………………..6 Electrical…………...…………………………………………………………………………………………..7

Leg and Condensate Pan Installation..……………………………………………………………………. 7

Doors ..…………....………………………………………………………………………………………….. 8

ELECTRONIC REFRIGERATION CONTROL (DIXELL RX60C)…………………………………………….… 9 Programming……………………………………………………………………………………………..…. 9

List of Parameters………………………………………………………………………………………..….10

SENSOR PROBE ………………………………………………………………………………….………………. 11

CABINET COMPONENT AMP DRAW………………………………………………………………………………11 TEMPERATURE SENSOR, DEFROST HEATER AND FAN MOTOR REPLACEMENT…………………… .12 FINAL CHECK LIST…………………………………………………………………………………….………….… 13 SERVICE INSTRUCTIONS ………………………………………………………………………………………... 13

MASTER-BILT PART NUMBERS …………………………………………………………………………………. 14 ACCESSORIES …………………………………………………………………………………………………….15

SALE AND DISPOSAL ……………………………………………………………………………………………..15 WIRING DIAGRAMS BLG/TLG………………………………………….……………………….………… …...16-19

INTRODUCTION

Thank you for purchasing a Master-Bilt cabinet. This manual contains important instructions for installing, using, and servicing a Master-Bilt BLG/TL G case. A parts list is included with this manual. Read all these documents carefully before installing or servicing your equipment.

STORE CONDITIONS

The Master-Bilt BLG/TLG cases are designed to operate in the controlled environment of an air-conditioned store. The store temperature should be at or below 75°F and a relative humidity of 55% or less. At higher temperature or humidity conditions, the performance of these cases may be affected and the capacity diminished.

The Master-Bilt BLG/TLG should not be positioned where it is directly exposed to rays of sun or near a direct source of radiant heat or airflow. This will adversely affect the case and will result in poor performance.

If this case is to be located against a wall, there should be at least 6” space between the wall and the back of the case. This space will allow for the circulation of air behind the case, which will prevent condensation on the exterior surfaces.

NOTICE

Read this manual before installing your cabinet. Keep the manual and refer to it before doing any service on the equipment. Failure to do so could result in personal injury or damage to the cabinet.

DANGER

Improper or faulty hook-up of electrical components on the refrigeration units can result in severe injury or death.

All electrical wiring hook-ups must be done in accordance with all applicable local, regional or national standards.

NOTICE

Installation and service of the refrigeration and electrical components of the cabinet must be performed by a refrigeration mechanic and/or a licensed electrician.

The portions of this manual covering refrigeration and electrical components contain technical instructions intended only for persons qualified to perform refrigeration and electrical work. This manual cannot cover every installation, use or service situation. If you need additional information, call or write us:

Customer Service Department Master-Bilt Products Highway 15 North New Albany, MS 38652 Phone 800-684-8988 Fax 866-882-7629

WARNING LABELS AND SAFETY INSTRUCTIONS

This symbol is the safety-alert symbol. When you see this symbol on your cabinet or in this manual, be alert to the potential for personal injury or damage to your equipment.

Be sure you understand all safety messages and always follow recommended precautions and safe operating practices.

NOTICE TO EMPLOYERS You must make sure that everyone who installs, uses or services your cabinet is thoroughly familiar

with all safety information and procedures.

Important safety information is presented in this section and throughout the manual. The following signal words are used in the warnings and safety messages:

DANGER: Severe injury or death will WARNING: Severe injury or death can CAUTION: Minor injury or damage to your cabinet can occur if you ignore the message. NOTICE: This is important installation, operation or service information. If you ignore the

message, you may damage your cabinet.

The warning and safety labels shown throughout this manual are placed on your Master-Bilt Products cabinet at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call your customer service department at 800-684-8988 for replacements.

occur if you ignore the message.

CAUTION!

GROUND REQUIRED

FOR SAFE OPERATION

This label is located on top of the electrical control This label is attached to the cabinet power cord label and on the wiring channel. on models with a power cord.

PRE-INSTALLATION INSTRUCTIONS

INSPECTION FOR SHIPPING DAMAGE

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates or cartons or if a shortage is found, note this on the bill of lading (all copies) prior to signing.

If damage is discovered when the cabinet is uncrated, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Crating material must

be retained to show the inspector from the truck line.

INSTALLATION INSTRUCTIONS

GENERAL INSTRUCTIONS

1. Be sure the equipment is properly installed by competent service people.

2. Keep the equipment clean and sanitary so it will meet your local sanitation codes. Clean the cabinet with a mild detergent and water, then rinse.

3. Rotate your stock so that older stock does not accumulate. This is especially important for ice cream. A "First-In, First-Out" rotation practice will keep the products in good salable condition.

4. Do not place product in the case when it is soft or partially thawed. Also, product should not be put in the case for at least 6 hours after it is started.

5. Stock cases as quickly as possible, exposing only small quantities to store temperatures for short periods of time.

6. When replacing burned out fluorescent tubes, be sure that the electrical power to the lighting circuit is turned off.

NOTICE TO STORE OWNERS / MANAGERS Moisture or liquid around or under the cabinet is a potential slip/fall hazard for persons walking by or

working in the general area of the cabinet. Any cabinet malfunction or housekeeping problem that creates a slip/fall hazard around or under the cabinet should be corrected immediately

If moisture or liquid is observed around or under a Master-Bilt cabinet, an immediate investigation should be made by qualified personnel to determine the source of the moisture or liquid. The investigation should determine if the cabinet is malfunctioning or if there is a drainpipe leaking.

MECHANICAL

Remove front grille and check refrigeration lines to see that they are free (not touching each other or compressor). Spin condenser fan blade to see that it is free.

Remove cabinet from crate base and slide into location. Cabinet must be level from side to side and front to back for correct draining of coil pan and for self-closing doors to operate correctly. Allow minimum of 4” between back of cabinet and wall and between top of cabinet and ceiling for proper condensing unit air circulation.

To comply with Sanitation requirements the cabinet must be mounted on legs (6” high min.) or casters or the base must be sealed to the floor (BLG) with an N.S.F. listed silicone sealant.

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