Martin Pro MAC Viper Performance Installation Guide

MAC Viper Performance™
SAFETY AND INSTALLATION MANUAL
Dimensions
This minimum center-to-center distance can be reduced if pan limits are set via the control menus
551
472
566
335
748
650
731
255
All measurements are given in millimeters
© 2012-2013 Martin Professional. Information subject to change without notice. Martin Professional and all affiliated companies dis-
claim liability for any injury, damage, direct or indirect loss, consequential or economic loss or any other loss occasioned by the use
of, inability to use or reliance on the information contained in this document. The Martin logo, the Martin name and all other trade-
marks in this document pertaining to services or products by Martin Professional or its affiliates and subsidiaries are trademarks
owned or licensed by Martin Professional or its affiliates or subsidiaries.
P/N 35000274, Rev. C
Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Physical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DMX data link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Service and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Tilt lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Access to the head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Access to the framing module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Replacing the head air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacing optical components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Using the fixture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Applying power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Safety Information

WARNING!
Read the safety precautions in this section before
installing, powering, operating or servicing this
product.
The following symbols are used to identify important safety information on the product and in this document:
DANGER!
Safety hazard.
Risk of severe
injury or death.
Warning! The MAC Viper Performance™ contains components that are accessible and live at high voltage while the fixture is connected to power and that remain under tension for 30 minutes after power is disconnected. Only technicians who are authorized by Martin™ and who have access to the Martin™ service documentation for the MAC Viper Performance are permitted to open the base and yoke of the fixture. The user may open the MAC Viper Performance’s head only to carry out the service operations described in this manual, following the warnings and instructions provided.
Warning! Risk Group 3 (high risk) product according to EN 62471. Do not view the light output with optical instruments or any device that may concentrate the beam.
The latest versions of this Safety and Installation Manual and the MAC Viper Performance User Guide are available for download from the MAC Viper Performance Product Support page on the Martin™ website at www.martin.com. Before you install, operate or service the MAC Viper Performance, check the Martin™ website and make sure that you have the latest user documentation for the fixture. Document revisions are indicated at the bottom of page 2. Follow the safety precautions and observe all warnings in this manual, in the MAC Viper Performance User Guide, and printed on the fixture.
This product is for professional use only. It is not for household use. This product presents risks of severe injury or death due to fire and burn hazards, electric shock, lamp
explosion and falls. Refer any service operation not described in this manual or in the MAC Viper Performance User Guide to
Martin™ Service or an authorized Martin™ Service partner. If you have questions about how to operate the fixture safely, please contact your Martin™ supplier or call
the Martin™ 24-hour service hotline on +45 8740 0000, or in the USA on 1-888-tech-180.
DANGER!
Refer to
manual before
installing,
powering or
servicing.
DANGER!
Hazardous voltage. Risk of severe or lethal
electric shock.
Warning !
Fire hazard.
Warning!
Burn hazard.
Hot surface. Do
not touch.
Warning!
Risk of eye injury. Safety glasses must
be worn.
Warning!
Risk of hand injury. Safety
gloves must be
worn.
PROTECTION FROM ELECTRIC SHOCK
• Do not remove any cover from the fixture’s base or yoke.
• Disconnect the fixture from AC power before removing or installing any cover or part – including the lamp – from the head and when not in use.
• Ensure that the fixture is electrically connected to ground (earth).
• Use only a source of AC power that complies with local building and electrical codes and has both overload and ground-fault (earth-fault) protection.
• The power input cable must be rated 20 A, hard usage type and heat-resistant to 90° C (194° F) minimum. It must have three conductors and an outer cable diameter of 5 - 15 mm (0.2 - 0.6 in.). In North
America the cable must be 12 AWG minimum conductor size, SJT or better. In the EU the cable must be
2.5 mm², HAR compliant.
• Before using the fixture, check that all power distribution equipment and cables are in perfect condition and rated for the current requirements of all connected devices.
• Isolate the fixture from power immediately if the power cable or power plug are in any way damaged, defective or wet, or if they show signs of overheating.
• Do not expose the fixture to rain or moisture.
LAMP SAFETY
• Prolonged exposure to an unshielded discharge lamp can cause eye and skin burns. Do not stare directly into the light output. Never look at an exposed lamp while it is lit. Do not operate the fixture with missing or damaged covers, shields, lenses or ultraviolet screens.
• A hot discharge lamp is under pressure and can explode without warning. Allow the fixture to cool for at least 30 minutes and protect yourself with safety glasses and gloves before handling a lamp or servicing the fixture internals.
• Replace the lamp immediately if it becomes visually deformed, damaged or in any way defective
• Monitor hours of lamp use and lamp intensity and replace the lamp when it reaches the limit of its service life as specified in this product’s specifications or by the lamp manufacturer.
• Install only a lamp that is specifically approved by Martin™ for this product.
• If the quartz envelope of a discharge lamp is broken, the lamp releases a small quantity of mercury and other toxic gases. If a discharge lamp explodes in a confined area, evacuate the area and ventilate it thoroughly. Wear nitrite gloves when handling a broken discharge lamp. Treat broken or used discharge lamps as hazardous waste and send to a specialist for disposal.
PROTECTION FROM BURNS AND FIRE
• The exterior of the fixture becomes very hot – up to 150° C (302° F) – during use. Avoid contact by persons and materials. Allow the fixture to cool for at least 30 minutes before handling.
• Keep all combustible materials (e.g. fabric, wood, paper) at least 0.3 m (12 in.) away from the fixture. Keep flammable materials well away from the fixture.
• Provide a minimum clearance of 0.1 m (4 in.) around fans and air vents.
• Do not illuminate surfaces within 1.6 m (5.2 ft.) of the fixture.
• Position or shade the head so that the lens cannot face the sun – even for a few seconds – during daylight hours. The lens can focus the sun's rays inside the fixture, creating a potential fire hazard.
• Do not operate the fixture if the ambient temperature (Ta) exceeds 40° C (104° F).
• Do not modify the fixture in any way not described in this manual or the product’s User Guide or install other than genuine Martin™ parts. Do not stick filters, masks or other materials onto any lens or other optical component. Use only accessories approved by Martin™ to mask or modify the light beam.
PROTECTION FROM INJURY
• Do not lift or carry the fixture alone.
• The handles in the base and on the top of the yoke are for use when carrying the product only. Do not use them for hoisting, primary attachment or secondary attachment.
• Use two evenly spaced clamps to suspend the fixture from rigging structures. Do not use only one clamp.
• When clamping the fixture to a truss or other supporting structure at any other angle than with the yoke hanging vertically downwards, use two half-coupler clamps. Do not use G-clamps, quick-trigger clamps or any other type of clamp that does not completely encircle the supporting structure when fastened.
• When suspending the fixture, ensure that the supporting structure and all hardware used can hold at least 10 times the weight of all devices suspended from them.
• Install as described in this manual a secondary attachment such as a safety cable that is approved by an official body such as TÜV as a safety attachment for the weight of all the fixtures it secures. The safety cable must comply with EN 60598-2-17 Section 17.6.6 and also be capable of bearing a static suspended load ten times the weight of the fixture.
• Check that all external covers and rigging hardware are securely fastened.
• Block access below the work area and work from a stable platform whenever installing, servicing or moving the fixture.
Safety Information 5

Introduction

Figure 1: Tilt lock
Thank you for selecting the Martin™ MAC Viper Performance™. This moving-head spotlight features:
• 1000 Watt short-arc Osram HTI 1000/PS Lok-it discharge lamp
• Full-spectrum CMY color mixing and color temperature control
• Color wheel with 7 interchangeable dichroic color filters
• Rotating gobo wheel with 5 interchangeable rotating texture/breakup gobos
• Interchangeable gobo animation wheel
• Interchangeable four-facet rotating prism
• Variable iris
• Variable frost filter
• Full-range mechanical dimmer with four dimming curve options, plus mechanical shutter
• 16-bit control of dimming, rotating gobos, zoom, focus, pan and tilt
• Variable focus and zoom with 3-zone zoom/focus linking system
• Backlit graphic display and battery power (mains power not required for fixture setup)
• Electronic “flicker-free” ballast and auto-sensing switch-mode power supply.
For the latest firmware updates, documentation, and other information about this and all Martin Professional products, please visit the Martin website at http://www.martin.com
Comments or suggestions regarding this document may be e-mailed to service@martin.dk or posted to: Technical Documentation, Martin Professional A/S, Olof Palmes Allé 18, DK-8200 Aarhus N, Denmark.

Unpacking

The MAC Viper Performance is packaged in either a cardboard box or a flightcase that is designed to protect the product during shipment. The following items are included:
• Osram HTI 1000/PS Lok-it discharge lamp (installed)
• 2 omega brackets for clamp attachment
• This Safety and Installation Manual
The MAC Viper Performance User Guide, containing full details of setting up, controlling and monitoring the fixture, is available for download from the MAC Viper Performance Product Support page on the Martin website at www.martin.com. If you have any difficulty locating this document, please contact your Martin supplier for assistance.

Tilt lock

Release the tilt lock before applying power to the fixture.
Release the tilt lock before packing the fixture in its Martin™ flightcase.
See Figure 1. Release the tilt lock by pushing the lock in towards the yoke (you can reapply the tilt lock by first checking that the power is off and then pushing the lock back in towards the yoke from the other side).
There is no pan lock on the MAC Viper Performance.
6 MAC Viper Performance Safety and Installation Guide

Packing

Important! Release the tilt lock and allow the fixture to cool before packing it in its flightcase.
The anti-shock material in the MAC Viper Performance flightcase is designed to protect the head without the tilt lock applied. Release the tilt lock when transporting the fixture in the flightcase. Leaving the tilt lock applied may cause damage that is not covered by the product warranty.
Introduction 7

Physical installation

Figure 2: Clamp bracket positions
256
256
45°
256
45°
Warning! The MAC Viper Performance has a powerful pan motor. The torque reaction when the head is panned suddenly can cause the base to move if the fixture is standing unsecured on a surface. Do not apply power to the MAC Viper Performance unless the base is securely fastened to a surface or to rigging hardware.
Warning! Use 2 clamps to rig the fixture. Do not hang the fixture from only one clamp. Lock each clamp with both 1/4-turn fasteners. Fasteners are locked only when turned fully clockwise.
Warning! When suspending the fixture above ground level, secure it against failure of primary attachments by attaching a safety wire that is approved as a safety attachment for the weight of the fixture to the attachment point in the base. Do not use the carrying handles for secondary attachment.
Warning! When clamping the fixture to a truss or other structure at any other angle than with the yoke hanging vertically downwards, use two clamps of half-coupler type. Do not use any type of clamp that does not completely encircle the structure when fastened.
Warning! Position or shade the head so that the lens does not face the sun at any time – even for a few seconds – during daylight hours. The MAC Viper Performance’s lens can focus the sun's rays inside the fixture, creating a potential fire hazard and causing internal damage.
Important! Do not point the output from other lighting fixtures at the MAC Viper Performance from a distance of less than 3 m (10 ft.), as intense illumination can damage the display.
The MAC Viper Performance can be fastened to a surface such as a stage or clamped to a truss in any orientation. Clamps must be half-coupler type (see Figure 3) unless the fixture is installed with the yoke hanging vertically downwards, in which case other clamp types that are approved for the supported weight may be used.
The mounting points allow the clamp brackets to be fastened parallel, perpendicular or at 45° to the front, as shown in Figure 2.
8 MAC Viper Performance Safety and Installation Guide

Clamping the fixture on a truss

Figure 3: Martin rigging hardware
Half-coupler Omega clamp
rigging clamp attachment bracket
SAFETY WIRE
Figure 4: Front of fixture
FRONT
Figure 5: Locking 1/4-turn fasteners
1. Check that the rigging clamps are
undamaged and can bear at least 10 times the weight of the fixture. Check that the structure can bear at least 10 times the weight of all installed fixtures, clamps, cables, auxiliary equipment, etc.
2. Bolt each clamp securely to a
clamp attachment bracket with an M12 bolt (minimum grade 8.8) and lock nut.
3. See Figure 4. Note the position
of the arrow on the bottom of the base. The arrow indicates the front of the fixture.
4. Align the first clamp and bracket with 2 mounting points in
the base. See Figure 5. Insert the clamp bracket’s fasteners into the base and turn both levers a full 1/4-turn clockwise to lock. Repeat for the second clamp.
5. Block access under the work area. Working from a stable
platform, hang the fixture on the truss with the arrow marked FRONT printed on the base of the fixture facing towards the area to be illuminated. Tighten the rigging clamps.
9
Physical installation 9
6. See Figure 6. Install a safety
SAFETY WIRE
Figure 6: Safety cable attachment point
wire that is approved as a safety attachment for the weight of the fixture by looping it through the safety attachment point (arrowed) on the bottom of the base and around a secure anchoring point so that the safety attachment will catch the fixture if the primary attachment fails.
7. Check that the tilt lock is
released. Check that there are no combustible materials within 0.3 m (12 in.) or surfaces to be illuminated within 1.6 m (5.2 ft.) of the fixture, and that there are no flammable materials nearby.
8. Check that there is no
possibility of heads or yokes colliding with other fixtures.
9. Check that other lighting fixtures cannot project light at the MAC Viper Performance from a distance of
less than 3 m (10 ft.), as intense illumination can damage the MAC Viper Performance’s display.
10 MAC Viper Performance Safety and Installation Guide

AC power

Chuck BushingHousing Insert
Cable end
Termin als
Warning! For protection from electric shock, the fixture must be electrically connected to ground (earth). The AC mains power supply must be fitted with a fuse or circuit breaker and ground-fault (earth-fault) protection.
The MAC Viper Performance features an auto-sensing switch-mode power supply that automatically adapts to AC power at 120-240 V (nominal), 50/60 Hz.

Power input

Important! Connect the MAC Viper Performance directly to AC power. Do not connect it to a dimmer system; doing so may damage the fixture.
The MAC Viper Performance requires a power input cable with a Neutrik PowerCon NAC3FCA cable connector for AC mains power input. The cable must meet the requirements listed under “Protection from electric shock” on page 4.
Martin™ can supply either a suitable 3 m (9.8 ft.) power cable with PowerCon input connector installed or the PowerCon input connector without a cable (see “Accessories” on page 31).

Installing a power input connector on a power cable

To install a Neutrik PowerCon NAC3FCA input connector on a power cable, see illustrations above and right:
1. Slide the bushing over the cable.
2. Slide the white chuck over cables with a diameter (D
(0.2 - 0.4 in.), or the black chuck over cables with a diameter of 10 ­15 mm (0.4 - 0.6 in.).
3. Prepare the end of the cable by stripping 20 mm (0.8 in.) of the
cable’s outer jacket.
4. Strip 8 mm (1/3 in.) of insulation from the end of each wire.
5. Use a small flathead screwdriver to fasten the wires into the
connector terminals in the insert as follows:
• live wire into the terminal marked L
• neutral wire into the terminal marked N
• ground (earth) wire into terminal marked .
6. Push the insert and chuck into the housing (note the raised key and
keyway to ensure correct orientation).
7. Fasten the bushing to the housing using a wrench to a torque of
2.5 Nm (1.8 lb.-ft).
) of 5 - 10 mm
a
Illustrations used by kind permission of Neutrik AG
AC power 11
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