Martindale Electric FL30 User Manual

FL30
LAMP TESTER
Instruction Manual
GENERAL SAFETY INFORMATION: Always read before proceeding.
Warning These instructions contain both information and warnings that are necessary for the safe operation and maintenance of this product. It is recommended that you read the instructions carefully and ensure that the contents are fully understood. Failure to understand and to comply with the warnings and instructions can result in serious injury, damage or even death.
In order to avoid the danger of electrical shock, it is important that proper safety measures are taken when working with voltages exceeding 30V AC rms, 42V AC peak or 60V DC.
This product must only be used by a competent person capable of interpreting the results under the conditions and for the purposes for which it has been constructed. Particular attention should be paid to the Warnings, Precautions and Technical Specifi cations. Always check the unit is in good working order before use and that there are no signs of damage to it. Do not use if damaged.
Where applicable other safety measures such as use of protective gloves, goggles etc. should be employed.
Please keep these instructions for future reference. Updated instructions and product information are available at: www.martindale-electric.co.uk
REMEMBER: SAFETY IS NO ACCIDENT
MEANING OF SYMBOLS:
Equipment complies with relevant EU
Directives
End of life disposal of this equipment
should be in accordance with relevant
EU Directives
Caution - risk of electric shock
Caution - risk of danger & refer to
instructions
Thank you for buying one of our products. For safety and full understanding of its benefi ts please read this manual before use. Technical support is available from 01923 441717 and support@martindale-electric.co.uk.
CONTENTS
1 Introduction 1
1.1 Inspection 1
1.2 Description 1
1.3 Accessories 1
1.4 Battery Installation 1
2 Product Specifi c Safety Information 2
2.1 Precautions 2
3 Operation 3
3.1 General Testing Procedure 3
3.2 Attaching and Detaching the Antenna 3
3.3 Testing Fluorescent Tubes 4
3.4 Testing Low Pressure Sodium 4
Vapour Tubes
3.5 Testing High Pressure Sodium 4
Vapour Tubes
3.6 Testing Neon Tubes 4
3.7 Testing Mercur y Vapour and Metal 4
Halogen Lamps
4 Maintenance 5
4.1 Battery Replacement 5
4.2 Cleaning 5
4.3 Repair & Service 5
4.4 Storage Conditions 6
5 Warranty 6
Specifi cations
1. INTRODUCTION
1.1 Inspection
Examine the shipping carton for any sign of damage. Inspect the unit and any accessories for damage. If there is any damage then consult your distributor immediately.
1.2 Description
The FL30 Lamp Tester is ideal for the fast testing of gas fi lled lamps, especially low and high pressure vapour lamps. The FL30 tests gas fi lled lamps by ionizing them with a high frequency voltage (3kV approx.).
The FL30 can be used for testing the following types of gas fi lled lamps:
Fluorescent Low and high pressure sodium
vapour
Neon tubes Mercury and metal halogen
1.3 Accessories (included)
Carrying case Telescopic antenna 9V battery Instructions
1.4 Battery Installation
Refer to section 4.1 (battery replacement) for the battery installation instructions for the FL30.
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2. PRODUCT SPECIFIC SAFETY INFORMATION Overvoltage Category I (CAT I) is for
equipment intended to be connected to a mains supply in which means have been taken to substantially and reliably reduce transient overvoltages to a level where they cannot cause a hazard.
2.1 Precautions
This product has been designed with your safety in mind, but please pay attention to the following warnings and cautions before use.
Warning
Before use check the unit for cracks or any other damage. Make sure the unit is free from dust, grease and moisture. Also check any associated leads and accessories for damage. Do not use if damaged.
Warning Do not connect the test probe or antenna of this unit to a live circuit.
Warning Do not use if the battery cover is not
fi tted.
Warning
Never use the unit when explosive, fl ammable gas or liquid is nearby.
Warning
Always keep your fi ngers behind the fi nger guard, and do not touch the test probe or telescopic antenna if fi tted.
Caution
Avoid severe mechanical shock or vibration and extreme temperature.
Caution Remove the battery when not in use for an extended period, to avoid corrosion from leaking batteries.
3. OPERATION
3.1 General Testing Procedure
Warning
Do not touch live parts or circuits with
the test probe or antenna.
If the lamp under test is installed do not make contact with the pin area, only contact the glass body.
Referring to sections 3.2 to 3.7 for the lamp or tube type being tested, touch the test probe to the glass body or pins of the lamp or tube.
Press and hold down the TEST button for the duration of the test. Typical test time is <2 seconds.
Do not touch electronic devices with the test probe or antenna. Damage to the electronic device may result.
Do not touch the lamp pins with your hand as this could lead to faulty test results.
3.2 Attaching and Detaching the Antenna
Figure 1. Attaching the Antenna
Push on the antenna until it clicks into position.
Figure 2. Detaching the Antenna
Figure 2. Detaching the Antenna
Press down the antenna button and pull apart.
3.3 Testing Fluorescent Lamps
3.3a Testing Fluorescent Tubes
Fluorescent tubes can be tested by contacting either the glass tube or the end cap with the test probe. Illumination of the tube during the test confi rms that there is suffi cient gas. The spiral wound fi lament should also be checked prior to installation. By using a continuity tester or standard multimeter (eg Martindale MM39), test between the cap pins to prove continuity of the fi lament. If the tubes do not function when installed, the ballast may be faulty.
3.3b Testing Fluorescent 2D Lamps & PL Lamps
Fluorescent 2D lamps and PL lamps should be tested using the same procedure as used for testing fl uorescent tubes.
3.3c Testing Compact Fluorescent Lamps
Compact Fluorescent Lamps (CFL) are constructed with the control gear housed inside the body of the lamps. Because of the different designs of compact fl uorescent lamps, the procedure for testing the control gear may vary. All types of fl uorescent lamps can be checked for suffi cient gas by contacting the tube or the cap section with the test probe. For most compact fl uorescent lamps, place the test probe across both of the contacts. The lamp should illuminate and pulsing of the light should be clearly visible. A minority of designs do not display the pulsing in the illuminated tube so functional testing will be required. Please note that contact on the glass tube or the side of the cap fi tting with the test probe will only confi rm suffi cient gas is present and the internal controls will remain untested.
3.4 Testing Low Pressure Sodium Vapour Lamps (SOX)
Test the tube by contacting the pins with the test probe and observe that the inner tube is glowing. In some cases, only part of the tube will glow. The other part should glow when the test probe contacts the second pin.
3.5 Testing High Pressure Sodium Vapour Lamps (SON)
Touch the tube with the test probe. A clear, blue line within the arc tube indicates that the tube is in good condition. Any other result indicates a defective tube.
3.6 Testing Neon Tubes
Touch the tube or pins with the test probe. The tube will need replacing if no illumination is visible.
3.7 Testing Mercury Vapour and Metal Halogen Lamps
Touch the tube pins with test probe. The arc tube is defective if there is no constant glowing. If the tube only operates when not installed and goes on and off or seems unstable within the lamp holder, check if the lamp holder or the lamp are subjected to unusual or extreme heat. Unusual or extreme heat can cause repeated opening and closing of the thermal tube switch.
3.8 Filament testing
Filaments can be tested using a multimeter or continuity tester.
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