Marshall Air RR5-42CAN Service Manual

OWNER’S MANUAL

MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION MODEL RR5-42 SERIES FRY FOOD DUMP STATION

Supplier Name: MARSHALL AIR SYSTEMS, INC. Address: 419 Peachtree Drive South Charlotte, NC 28217 Model #: ______________________ Serial #’: ______________________ Date Received: ______________________ Date Installed: ______________________ Telephone #: 704-525-6230 Fax #: 704-525-6229 Service Referral #: 800-722-3474 Local Service: ______________________ Local Service #: ______________________

RR5-48.5LT Shown

PRODUCT DESCRIPTION

The Model RR5-48.5 series and RR5-42 series dump station features Marshall's own ThermoGlo heating technology. Heat radiates from every square inch of the upper flat plate heating surface. This provides for uniform holding temperature and improved moisture retention in the food. The ThermoGlo™ heating system replaces heat lamps and lamp sockets with a robust unbreakable design that blocks grease vapors from entering the wiring compartment. It is very easy to keep clean.

The RR5-48.5 series station is provided with (3) 4” product organizers, (1) 5” product organizer, (1) 22” dump pan and divider, two row bag holding rack and tong and scoop holders.

The RR5-48.5PT (Pass Through) series station is the same as the RR5-48.5 series station except that the RR5-48.5PT station is provided with heat guards, tong holders, scoop holders and doors at both the front and back of the station. The RR5-48.5PT also does not have side glass or mirror.

The RR5-42 series station is provided with (3) 3.5” product organizers, (1) 4” product organizer, (1) 21” dump pan, single row bag holding rack, tong and scoop holders.

The RR5-42CAN series station is provided with (3) 4” product organizers, (1) 21” dump pan, double row bag holding rack, tong and scoop holders.

The RR5-42SNS series station is provided with (2) 3.5” product organizers, (1) 28.5” dump pan, single row bag holding rack, tong and scoop holders

The RR5-36 series station is provided with (2) 4” product organizers, (1) 21” dump pan, single row bag holding rack, tong and scoop holders.

The RR5-31.5 station is provided with (2) 3.5” product organizers, (1) 22” dump pan, tong and scoop holders.

GENERAL SPECIFICATIONS

Model: See General Specification Chart Height: 59.000” Width: See General Specification Chart Depth: 32.750” Electrical: 208-220VAC, 50/60HZ

220-240VAC, 50/60HZ (International units w/ no

timer) Amps: See General Specification Chart Power Cord: 7FT, 3 Wire Ground NEMA-6-20P (Domestic) 7FT, 12/3 cord no plug (International) Weight: See General Specification Chart Approvals: ETL/CETL, CE and NSF

“LT” suffix means dump left, fryers on the right “RT” suffix means dump right, fryers on the left

OWNER’S MANUAL

MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION MODEL RR5-42 SERIES FRY FOOD DUMP STATION

AVERTISSEMENT

Ne pas entreposer ni utiliser de l’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil, ni de tout autre appareil.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

AVERTISSEMENT: Une installation, un ajustement, une altération, un service ou un entretien non conforme aux normes peut causer des dommages à la propriété, des blessures ou la mort. Lisez attentivement les directives d’installation et d’opération et d’entretien avant de faire l’installation ou l’entretien de cet équipement

KEEP THIS MANUAL IN A SAFE PLACE AND RETAIN FOR FUTURE USE. Dump Station area must be kept free of combustible materials and the flow of ventilation air

must not be obstructed. Operating personnel must not perform any maintenance or repair functions. Contact your Qualified Service Company.

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER APPLIANCE

Clean station and base with a damp cloth/rag and a mild cleaner.

DO NOT USE A GREEN SCOTCH BRITE PAD OR ANY OTHER ABRASIVE CLEANING PAD. THE BLUE SCOTCH BRITE (NO SCRATCH) IS SAFE TO USE.

DO NOT USE CAUSTIC CLEANING SOLUTIONS SUCH AS OVEN CLEAN ER. USE ONLY MILD, NON-ABRASIVE CLEANER.

DO NOT IMMERSE IN WATER!

FOR YOUR SAFETY

OWNER’S MANUAL

MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION MODEL RR5-42 SERIES FRY FOOD DUMP STATION

TABLE OF CONTENTS

PRE- INSTALLATION ................................................................................................................... 1

INSTALLATION ............................................................................................................................ 1

GENERAL SPECIFICATION ........................................................................................................ 2

DAILY CHECKLIST AND CLEANING GUIDE .............................................................................. 2

MONTHLY MAINTENANCE ......................................................................................................... 3

TROUBLESHOOTING CHART ................................................................................................. 3-4

REPLACEMENT PARTS LIST .................................................................................................. 5-8

ILLUSTRATIONS

OVERALL DIMENSIONS RR5-48.5 RR5-42 RR5-36 .................................................... FIGURE 1

OVERALL DIMENSIONS RR5-31.5 ............................................................................ FIGURE 1A

RR5-48.5 SERIES REPLACEMENT PARTS ................................................................. FIGURE 2

RR5-42 SERIES REPLACEMENT PARTS .................................................................... FIGURE 3

RR5-42CAN SERIES REPLACEMENT PARTS .......................................................... FIGURE 3A

RR5-42SNS SERIES REPLACEMENT PARTS ............................................................. FIGURE 4

RR5-36 SERIES REPLACEMENT PARTS .................................................................... FIGURE 5

RR5-31 REPLACEMENT PARTS ................................................................................... FIGURE 6

SCHEMATICS

WIRING SCHEMATIC RR5-48.5 (208-220V 1 PH) .................................................. DWG 161438

WIRING SCHEMATIC RR5-42 (208-220V 1 PH) ..................................................... DWG 161931

WIRING SCHEMATIC RR5-42INTLCE (220-240V) ................................................. DWG 165569

WIRING SCHEMATIC RR5-36 (208-220V 1PH) ...................................................... DWG 165883

WIRING SCHEMATIC RR5-31.5 (208-220V 1PH) ................................................... DWG 166037

OWNER’S MANUAL

MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION MODEL RR5-42 SERIES FRY FOOD DUMP STATION

PRE-INSTALLATION

1. The Dump Station is packaged to minimize the risk of shipping damage. Immediately upon receipt, make certain to inspect the station for damage. FILE ALL CLAIMS WITH THE FREIGHT CARRIER.

2. Unpack the station and inspect for concealed damages. FILE ALL CLAIMS WITH THE

FREIGHT CARRIER.

FINAL INSTALLATION

1. Unpack station and remove all protective paper or plastic covering from metal parts.

2. Place dump station on level floor.

3. Domestic: Plug station into a receptacle. 208-220V 1 PH NEMA 6-20 plug is provided. (L1, L2, GND). Make sure timer plug is plugged into the accessory receptacle located beside the on/off switch behind left cover. The maximum voltage to be supplied to Dump Station is 220 volts. If voltage exceeds this, contact Marshall Air Systems, Inc. for a transformer to step down 240 volts to 208 volts. Part #163490.

International (INTL): Cord only is provided. Install a plug rated above the amps of the station then plug into matching receptacles.

CAUTION: HEAT GUARD MUST BE INSTALLED ON STATION DURING OPERATION. HEAT GUARD IS REMOVABLE FOR CLEANING ONLY AND SHOUL D BE PUT BACK IN PLACE IMMEDIATELY AFTER CLEANING.

4. Place all parts onto station, (organizers, mirror, glass etc). See Figure 2 and Figure 3 for pan and timer position. If fryers are on the right of the station, then you will use the positions labeled RR5-48.5LT and RR5-42LT. If fryers are on the left of the station, then you will use the positions labeled RR5-48.5RT and RR5-42RT. Note: the bulbs are shipped loose and will need to be installed.

5. There are 2 different covers shipped with each holding station. These covers are the joint covers to bridge the gap between the side of the holding station and the fryers beside the cabinet. 1 cover is labeled with the letters "HP". Use this cover if you have Henny Penny fryers. The other cover is labeled with "F". Use this cover if you have Frymaster fryers. See Figure 2 for reference and part numbers.

6. If the pan layout and timer needs to be reversed, all parts, including the timer are able to be reversed. See the Programming Guide and Operation Manual for instructions. Note for “INTLCE” models there is no timer.

7. Installation shall comply with the latest version of the National Electrical Code, NFPA 70.

OWNER’S MANUAL

MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION MODEL RR5-42 SERIES FRY FOOD DUMP STATION

GENERAL SPECIFICATIONS:

MODEL

RR5-31.5 31.500 14.8 276 RR5-36 series 36.000 10.5 300 RR5-42 series 42.000 13-13.5 350 RR5-42CAN 42.000 13 350 RR5-42LTNTINLCE 42.000 9 350 RR5-42RTNTINTLCE 42.000 9 350 RR5-42SNS 42.000 13-13.5 350 RR5-48.5 series 48.625 14.8-15.5 400 RR5-48.5CT 48.625 14.8-15.5 400 RR5-48.5LTNTINTLCE 48.625 11.25 400 RR5-48.5PT 48.625 14.8-15.5 400 RR5-48.5RTINTLCE 48.625 11.25 400

DAILY CHECKLIST AND CLEANING GUIDE TO USE THE HEAT STATION

1. Turn on the power switch that is located behind the left door. See Figure 1.

2. The lights indicate power is on.

3. The station is ready to use after a 30-minute preheat period.

4. Refer to the Programming Guide and Operation Manual for instructions.

NOTE: IT IS NORMAL TO SEE SMOKE COMING FROM HEATER AFTER INITIAL STARTUP. THIS IS CAUSED BY THE INSULATION CURING.

CLEANING CHECKLIST

1. Turn off the station and allow it to cool for 30 minutes.

2. Pans, bag holder, grease catch should be removed, washed, rinsed and sanitized. DO NOT USE CAUSTIC CLEANING SOLUTIONS!

3. Clean station and base with a damp cloth/rag and a mild cleaner.

DO NOT USE A GREEN SCOTCH BRITE PAD OR ANY OTHE R ABRASIVE CLEANING

PAD. THE BLUE SCOTCH BRITE (NO SCRATCH) IS SAFE TO USE.

DO NOT USE CAUSTIC CLEANING SOLUTIONS SUCH AS OVEN CLEANER. USE

ONLY MILD, NON-ABRASIVE CLEANER.

DO NOT IMMERSE IN WATER!

4. Allow sufficient drying time before attempting to use.

WIDTH

(IN)

AMPS

WEIGHT

(LBS)

OWNER’S MANUAL

MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION MODEL RR5-42 SERIES FRY FOOD DUMP STATION

MONTHLY MAINTENANCE

Follow the daily cleaning checklist; there are no periodic adjustments. There are no userreplacement items at this time.

TROUBLE SHOOTING CHART

Before trouble shooting is started: check unit is plugged in, check for tripped circuit breaker and check that power switch on.

** DISASSEMBLING HEATER VOIDS WARRANTY **

PROBLEM POSSIBLE CAUSE SOLUTION

1. NO HEAT/NO LIGHT NO HEAT

A. UNPLUGGED A. PLUG IN

B. CIRCUIT BREAKER IS TRIPPED

C. CORD/PLUG DEFECTIVE D. DEFECTIVE POWER

SWITCH E. DEFECTIVE HEATER

B. RESET BREAKER – CALL AN

ELECTRICIAN IF TRIPPED TWICE

C. REPLACE CORD/PLUG D. REPLACE SWITCH

E. CALL MARSHALL CUSTOMER SERVICE 800-722-3474

2. HEAT/NO LIGHT

BURNED OUT LIGHTS

A. REPLACE SOCKET OR LIGHTS. **IMPORTANT: DUE TO THE

STATION BEING 208 VOLTS, IF 1 BULB BURNS OUT, THE OTHER BULB WILL NOT LIGHT. IN OTHER WORDS, ONLY 1 BULB IS BURNED OUT. CHECK THIS BY VISIBLY LOOKING FOR THE BROKEN FILAMENT AND DISCOLORATION OF BULB OR SHAKING BULB AND THE BROKEN FILAMENT WILL RATTLE.**

B. BULBS LOOSE C. SLIGHT CORROSION ON

CONTACTS OF LIGHT SOCKETS.

B. TIGHTEN BULBS C. BE SURE TO UNPLUG POWER

CORD. SCRAPE CENTER CONTACT IN SOCKET TO REMOVE CORROSION, WITH A SHARP INSTRUMENT SUCH AS A SCREWDRIVER TIP.

Service must be performed by a Qualified Service Company. The term “Qualified Service Company” means any individual, firm, corporation or company which is either engaged in and is responsible for the installation or replacement of electrical components and wiring for commercial kitchen appliances.

OWNER’S MANUAL

MODEL RR5-48.5 SERIES FRY FOOD DUMP STATION MODEL RR5-42 SERIES FRY FOOD DUMP STATION

PROBLEM POSSIBLE CAUSE SOLUTION

DEFECTIVE HEAT

3. NO HEAT AND

LIGHTS WORK

4. THE TIMER IS NOT

TURNING ON

IF A, B, C has been checked, and then the issue could be the timer power supply (power plug) and/or transformer.

A few simple steps to determine:

1. Plug the timer into a normal wall outlet. If the timer works, then the problem is with the receptacle or transformer. If it doesn’t work, then a new power supply cord is required. (#504381)

2. Plug a small device such as a phone charger or desk lamp into the receptacle for the timer. If they don’t work, it is more likely the transformer has failed and should be replaced. (#502409) Receptacle is usually good unless there is visible damage shown on outside or wires.

A. BLOWN FUSE

B. TIMER NOT

PLUGGED IN

C. TIMER CORD “JACK”

CONNECTOR

D. BAD POWER SUPPLY

AND/OR BAD TRANSFORMER

A. CALL MARSHALL

CUSTOMER SERVICE 800-722-3474

A. CHECK AND REPLACE

WITH 2 AMP FUSE (SEE FIG. 1)

B. PLUG THE POWER

CORD PLUG INTO THE RECEPTACLE (SEE FIG

1) FIND THE “JACK” PLUG

WHERE TIMER POWER CORD PLUGS INTO “JACK” OF TIMER EXTENSION CORD. MAKE SURE IT IS PLUGGED INTO AND TIGHT.

D. SEE DETAILED

INSTRUCTIONS BELOW.

E. BAD RECEPTACLE E. CHECK FOR 120V AT

RECEPTACLE. REPLACE IF REQUIRED

F. BAD TIMER ON/OFF

SWITCH

F. REPLACE SWITCH

G. BAD TRANSFORMER G. CHECK FOR 208 VOLTS

@ INPUT. CHECK FOR 120 VOLTS AT OUTPUT IF NOT 120 VOLT OUT, REPLACE

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