Marshall Air RR5 Service Manual

OWNER’S MANUAL

MODEL RR5 SERIES – FRIED FOOD DUMP STATIONS

Supplier Name: MARSHALL AIR SYSTEMS, INC. Address: 419 Peachtree Drive South Charlotte, NC 28217 Model #: __________________________ Serial #: __________________________ Date Received: __________________________ Date Installed: __________________________ Telephone #: 704-525-6230 Fax #: 704-525-6229 Service Referral #: 800-722-3474 Local Service Name: __________________________ Local Service # __________________________

PRODUCT DESCRIPTION

The Model RR5 Series Fried Food Dump Stations features Marshall’s own ThermoGlo heating technology. Heat radiates from every square inch of the upper flat plate heating surface. This eliminates the need to clean intricate calrod, wire and reflector assemblies. A slotted and rolled bottom pan is provided along with a pullout catch drawer for easy cleaning. Depending upon the model, four or six 40 Watt bulbs furnish the illumination

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, OR MAINTENANCE OF THIS EQUIPMENT CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY AND/OR DEATH. PLEASE READ THE INSTRUCTIONS THOROUGHLY FOR THE INSTALLATION, OPERATION AND MAIN-TENANCE BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

KEEP THIS MANUAL IN A SAFE PLACE AND RETAIN FOR FUTURE USE.

LIQUIDS

GENERAL SPECIFICATIONS

Model: RR5 Series Fried Food Dump Station Height: 23”, RR5F-25.50”, RR5G-27.375” Width: RR5-34”, RR5A-30”, RR5C-18”, RR5F-27.25”,

RR5E, RR5E RED - 27”, RR5M - 26”, & RR5G-

22” Depth: 29.750”, RR5G-22” Electrical: RR5

RR5A RR5A RR5A INTL RR5C RR5C-1 RR5CINTL RR5G-

RR5M RR5E RED RR5E INTLCE RR5F RR5P

– 208 VAC, 2340 Watts, 50/60 Hz, 10

Amps.

– 208 VAC, 1920 Watts, 50/60 Hz 10

Amps.

– 120 VAC, 1920 Watts, 50/60 Hz, 16

Amps.

– 220 VAC, 1850 Watts, 50 Hz,

Single Ph, 9 Amps, 3 wire cord no plug.

–120 VAC, 1160 Watts 50/60Hz, 9.7

Amps, 3 wire cord with plug.

– 208VAC2, 1160 Watts, 50/60 Hz, 5.4

Amps, 3 wire cord no plug.

– 220 VAC, 840 Watts, 50/60 Hz,

Single Ph, 5.2 A, 3 wire cord no plug.

120 VAC, 130 Watts, 50/60 Hz, 11 Amps.

, RR5E – 208 VAC, 1920 Watts, 50/60 Hz,

9 Amps, 3 wire cord with plug.

– 208 VAC, 2480 Watts, 50/60

Hz,12 Amps, 3 wire cord with plug.

- 240 VAC, 1920 Watts, 50/60 Hz,

10 Amps, 3 wire cord no plug.

– 120 VAC, 2240 Watts, 50/60 Hz,18.6

Amps, 3 wire cord w/plug, (2) cords.

– 208 VAC, 2340 Watts, 50/60 Hz10

Amps.

Weight: RR5-130 lbs., RR5A – 115 lbs., RR5C – 100

lbs., RR5M, RR5E – 110 lbs., RR5F- 98

lbs., RR5P – 134 lbs., RR5G – 100 lbs. Approvals: ETL and NSF

2012 Marshall Air Systems, Inc.

OWNER’S MANUAL

MODEL RR5 SERIES – FRIED FOOD DUMP STATIONS

TABLE OF CONTENTS

PRE-INSTALLATION..............................................................................................................................1

INSTALLATION......................................................................................................................................1

DAILY CHECKLIST AND CLEANING GUIDE........................................................................................ 1

PREVENTIVE MAINTENANCE.............................................................................................................. 1

TROUBLESHOOTING CHART..............................................................................................................2

PARTS LISTS AND ILLUSTRATIONS..............................................................................................3-13

ILLUSTRATIONS

PARTS LISTING.......................................................................................................................FIGURE 1

PARTS LISTING.......................................................................................................................FIGURE 2

SCHEMATIC, RR5 34” UNIT 208V 4 WIRE W/NEUTRAL ................................................ DWG 125372

SCHEMATIC, RR5A 30” AND RR5E 27” UNITS 120V 3 WIRE W/NEUTRAL.................. DWG 123581

SCHEMATIC, RR5A 30” AND RR5E 27” UNITS 208V 3 WIRE NO NEUTRAL................ DWG 140814

SCHEMATIC, RR5A 30” AND RR5E 27” UNITS 208V 4 WIRE W/ NEUTRAL................. DWG 119435

SCHEMATIC, RR5E 27” UNIT 208V W/CODE RED HEATERS ....................................... DWG 143124

SCHEMATIC, RR5A 30” UNIT 220V 3 WIRE W/NEUTRAL.............................................. DWG 125106

SCHEMATIC, RR5B 24” UNIT 120V 3 WIRE W/NEUTRAL.............................................. DWG 120928

SCHEMATIC, RR5C 18” AND RR5D 16” UNITS 120V 3 WIRE W/NEUTRAL.................. DWG 120745

SCHEMATIC, RR5C 18” UNIT 120V 3 WIRE W/NEUTRAL.............................................. DWG 140074

SCHEMATIC, RR5C 18” UNIT 220V 3 WIRE W/NEUTRAL.............................................. DWG 140189

SCHEMATIC, RR5C-1 18” UNIT 208V 3 WIRE NO NEUTRAL......................................... DWG 159614

SCHEMATIC, RR5E 27” UNIT 240V 3 WIRE W/ NEUTRAL............................................. DWG 138139

SCHEMATIC, RR5F 2240 WATT, 120V............................................................................. DWG 144873

SCHEMATIC, RR5M 26” 208V 3-WIRE NO NEUTRAL..................................................... DWG 156582

SCHEMATIC, RR5G 22” 120V........................................................................................... DWG 156588

2012Marshall Air Systems, Inc.

OWNER’S MANUAL

MODEL RR5 SERIES – FRIED FOOD DUMP STATIONS

PRE-INSTALLATION

1. The Multi-Product Holding Unit is packaged to minimize the risk of shipping damage. Immediately upon receipt, make certain to inspect the unit for damage. FILE ALL

CLAIMS WITH THE FREIGHT CARRIER.

2. Unpack unit and remove all protective paper or plastic from metal parts. FILE ANY CONCEALED DAMAGE CLAIMS WITH FREIGHT CARRIER.

INSTALLATION

1. Unpack unit and remove all protective paper or plastic covering from metal parts.

2. Place cabinet on stable base.

3. Plug unit into a receptacle that is rated at the proper voltage. Refer to the rating label that is on

the unit's back.

DAILY CHECKLIST AND CLEANING GUIDE

TO USE THE DUMP STATION

1. Turn on the power switch located on side of the rear adjustable supports.

2. If unit has optional infinite switch, adjust to desired heat setting.

3. Lights will illuminate indicating power is turned on.

4. The unit is ready to use after a 25 minute preheat period.

CLEANING CHECKLIST

1. Turn off the unit and allow it to cool for 30 minutes.

2. Bottom pan dividers, and pullout drawer should be removed, washed, rinsed and sanitized.

3. Clean unit and base with a damp cloth and cleaner degreaser. DO NOT IMMERSE UNIT IN

WATER! DO NOT USE CAUSTIC CLEANING SOLUTIONS!

4. Allow sufficient drying time before attempting to use.

PREVENTIVE MAINTENANCE

Follow the daily cleaning schedule; there are no adjustments. The only user-replacement items are the 5 amp fuse and the 40 watt illumination bulbs. The 5 amp fuses are only found on some units just below the accessory receptacle. If fuse blows do the following:

1. Unplug the unit.

2. Remove the fuse by unscrewing the fuse cover.

3. Replace the fuse with a manufacturer's approved replacement part.

2012Marshall Air Systems, Inc.

OWNER’S MANUAL

MODEL RR5 SERIES – FRIED FOOD DUMP STATIONS

4. If bulbs fail do the following:

a) Unplug the unit. b) Remove the failed bulb by carefully unscrewing from its socket. c) Replace bulb with manufacturer's approved replacement part. (See Parts List)

TROUBLESHOOTING CHART

Identify problem in the left column and look for probable cause and solution in right hand column. Probable causes listed in the order they are most likely to happen. This sequence should be used to isolate the problem.

PROBLEM PROBABLE CAUSE SOLUTION

A.. No heat and no light 1. Unplugged

2. Circuit breaker is tripped.

3. Cord/plug defective B. No light with heat 1. Light bulbs burned out 1. Unplug unit and bulbs. C. Light no heat 1. Defective heating unit assembly 1. Replace heating unit. D. No power at accessory receptacle (only on some 120V units) E. Low product temperature. 1. Heating assembly adjustment on

2012Marshall Air Systems, Inc.

1. Fuse blown.

2. Accessory appliance draws more

than 5 amps early models too high.

2. Air drafts.

1. Plug in.

2. Reset breaker; call electrician if tripped twice.

3. Replace cord/plug.

1. Replace fuse.

2. Discontinue using large appliance.

1. Lower heating assembly to setting.

2. Order optional side panel kit to deflect drafts or eliminate drafts (see Replacement Parts list).

OWNER’S MANUAL

MODEL RR5 SERIES – FRIED FOOD DUMP STATIONS

PARTS ILLUSTRATION

THIS DIAGRAM IS TO BE USED WITH PARTS BREAKDOWN ON PAGES 4 - 7.

2012Marshall Air Systems, Inc.

Figure 1

OWNER’S MANUAL

MODEL RR5 SERIES – FRIED FOOD DUMP STATIONS

PARTS LIST

THIS PARTS LIST IS TO BE USED ON UNITS HAVING SERIAL NUMBERS AFTER 0700H1634.

NOTE: The Model and Serial Number can be found on the label which is attached to the back of the unit.

MODEL RR5 (34" WIDE 208V MODEL)

ITEM PART #

1 2

3 4 5 6 7

1 2

4 5 6 7

500885 Switch, Toggle

502786 Plug, 20 Amp w/ neutral

501838 Cord, 14/4 501622 Connector, Strain Relief 140044 Dump Pan Asby 113426 Pan, Catch 140048

140095

500885 Switch, Toggle

503422 502786

500318 501838

501622 Connector, Strain Relief 140042 Dump Pan Asby

119430 Pan, Catch

140048

140095

DESCRIPTION

Optional 2 Row Bag Holder or Optional 3 Row Bag Holder

MODEL RR5A ( 30" WIDE 208V MODEL)

DESCRIPTION

Plug 20 Amp w/ neutral Plug 20 Amp no neutral

Cord, 12/3 no neutral Cord, 14/4 w/ neutral

Optional 2 Row Bag Holder or Optional 3 Row Bag Holder

(See Figure 1 On Page 3)

ITEM

8 9

10 11 12 13 14

ITEM

8 9

11 12 13 14

PART #

139878 Divider, Dump Pan

500793

501865 Lamp Holder 502239 Bulb, Light 40 Watt

140299 Guard, Heat

503148 Boot, Switch

133085

133082

DESCRIPTION

ThermoGlo 10" x 24" 208V Code Yellow

Side Panel Kit Dump Left or Side Panel Kit Dump Right

PART #

139878 Divider, Dump Pan 119626

140847

501865 Lamp Holder

502239 Bulb, Light 40 Watt

140308 Guard, Heat

503148 Boot, Switch

133085

133082

DESCRIPTION

ThermoGlo, 10" x 18" 840W 120V s/n 2489 and before

ThermoGlo™ 10x18 840W 208V s/n 2490 and after

Side Panel Kit Dump Left or Side Panel Kit Dump Right

2012Marshall Air Systems, Inc.

OWNER’S MANUAL

MODEL RR5 SERIES – FRIED FOOD DUMP STATIONS

MODEL RR5C (18" WIDE 120V MODEL)

(See Figure 1 On Page 3)

ITEM PART # DESCRIPTION ITEM

ITEM PART # DESCRIPTION ITE

1 2

3 4 5 6 7

1 2

3 4 5 6

500885 Switch, Toggle

502075 Cord, 14/3 w/Plug 502080 Connector, Strain Relief 140077 Dump Pan Asby

120923 Pan, Catch 140048

140095

500885 Switch, Toggle

503617 Cord, 14/3 INTL No Plug

502080 Connector, Strain Relief 140077 Dump Pan Asby

120923 Pan, Catch

Plug (On Cord)

Optional 2 Row Bag Holder or Optional 3 Row Bag Holder

MODEL RR5C-1 (18” WIDE 208V MODEL)

Plug (On Cord)

8 9

10 11 12 13 14

(See Figure 1 on Page 3)

8 9 500793Y208A

10 11 12 13

500793Y120A

PART #

139878

501865 502239

140061

503148

PART #

139878 119626

501865 502239

140061

503148

133085

133082

DESCRIPTION Divider, Dump Pan ThermoGlo, 10" x 18"

840W (S/N 0405H09485 & Before)

ThermoGlo, 10" x 24" 1000W (After S/N 0405H09485)

Lamp Holder Bulb, Light 40 Watt Guard, Heat Boot, Switch Side Panel Kit Dump Left

or Side Panel Kit Dump Right

DESCRIPTION

Divider, Dump Pan ThermoGlo, 10" x 18"

220V Lamp Holder Bulb, Light 40 Watt Guard, Heat Boot, Switch

OWNER’S MANUAL

MODEL RR5 SERIES – FRIED FOOD DUMP STATIONS

MODEL RR5CINTL (18” WIDE 220V MODEL)

(See Figure 1 On Page 3)

ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION

1 2 3 4 5 6 7

1 2

4 5 6 7

500885 Switch, Toggle

-503617 Cord, 14/3 INTL w/ Plug

502080 Connector, Strain Relief 140077 Dump Pan Asby

120923 Pan, Catch 140048

140095

500885 Switch, Toggle

503422 502786

500318 501838

502080 Connector, Strain Relief

140052 Dump Pan Asby 120923 Pan, Catch 140048

140095

Plug (On Cord)

Optional 2 Row Bag Holder or Optional 3 Row Bag Holder

Plug, 20 Amp no neutral Plug, 20 Amp w/ neutral

Cord, 12/3 no neutral Cord, 14/4 w/ neutral

Optional 2 Row Bag Holder or Optional 3 Row Bag Holder

MODEL RR5E (27" WIDE 208V MODEL)

(See Figure 1 On Page 3)

9 10 11 12 13 14

139878 Divider, Dump Pan

140193

501865 Lamp Holder 502239 Bulb, Light 40 Watt

140061 Guard, Heat

503148 Boot, Switch

133085

133082

8 9

11 12 13 14

139878 Divider, Dump Pan 140847

208V

119626

120V

143128

501865 Lamp Holder

502239 Bulb, Light 40 Watt

139885 Guard, Heat

503148 Boot, Switch

133085

133082

ThermoGlo, 10" x 18" 220V

Side Panel Kit Dump Left or Side Panel Kit Dump Right

ThermoGlo™, 10x18 840W s/n 2490 and after ThermoGlo , 10" x 18" 840W s/n 2489 and before Thermo Glo™, 10 x 18 1120W (RR5E RED Units)

Side Panel Kit Dump Left or Side Panel Kit Dump Right

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