Marshall Air CD5 Installation Manual

CONDIMENT

DISPENSERS

MODEL

CD1PG,

CD2P, CD2P-2,

CD2P-3, CD2PG-3,

CD3, CD5,

PCD-5, PCD-6, PCB-6

Installation and

Operation

Instructions

2M-Y8713 Rev. I 6/22/2006

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2

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specifi cations and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifi cations contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifi cations. By using the information provided, the user assumes all risks in
connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model
number, serial number, voltage and purchase date in the area below and have it ready when you call to

ensure faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone] Local [phone]
Fax: [phone] Local [phone]

E-mail [e-mail]

[e-mail]
[e-mail]

Website: www.star-mfg.com

The Star Service Help Desk

Authorized Service Agent

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]
Telephone: [phone] Local [phone]

Mailing Address: Star Manufacturing International Inc.

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

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GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and

experienced in its operation and is not sold for consumer use in and around the home nor
for use directly by the general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels

associated with the unit prior to putting it into operation. Make sure all people associated
with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed.

This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is

unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for

inspection. The carrier will make an inspection and will supply necessary claim forms.

CAUTION

THESE UNITS ARE NOT ACCEPTABLE FOR POTENTIALLY HAZARDOUS FOODS.

PUMP CLEANING

Before using and at least daily, disassemble the pump and wash all parts.

To disassemble pump:

1. Unscrew nut-cylinder. Pull pump-plunger from pump chamber.

2. Unscrew knob from plunger assembly and disassemble.

3. Unscrew nut-sleeve-tube from dispense tube. Remove cover from pump assembly.

4. Remove "U" pin from pump assembly and disengage dispense tube from pump
chamber.
Remove balls from pump chamber.

5.

6. Wash all parts thoroughly in hot soapy water and rinse thoroughly. Use 18" long brush
to clean inside of dispensing tube. Reassemble pump. When reassembling pump, wet
o-ring with edible vegetable oil, then reassemble. Make sure all parts are in their proper

places.

PRIMING PUMP

Three (3) strokes of the pump plunger are necessary to initially prime and vend thick food
products.

If

the pump does not dispense product properly, remove the plunger assembly from the pump
and make sure the plunger "o" ring is in place on the pump plunger. If the "o" ring is missing,
disassemble the pump parts and make certain the "o" ring is not in the pump plunger tube,
pump chambers or vend tube before replacing "o" ring.

CAUTION
FAILURE TO DO THIS CAN CAUSE A BROKEN "O" RING TO BE PUMPED OUT
WITH THE FOOD BEING VENDED.

REMOVAL AND CLEANING - CD2P, CD1PG

Remove pumps and clean according to pump cleaning instructions.
To clean the body and pans, use a mild, non-abrasive cleaner, rinse and dry thoroughly. Re-

install pans and pump assemblies into CD2P and CD1PG bodies.

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CAUTION

IL1026

ICE PACK

PUMPS CD1PG AND CD2PG-3 TO BE USED WITH ONE GALLON CONTAINER

REMOVAL AND CLEANING - CD2P-3, CD2PG-3, LEXAN LID

To remove the lexan cover, ex the lid in the middle to remove the pivot nger from the pivot
hole in the bracket on either end of the lid. Once one nger is released the lid will lift out and

away

from the opposite end. Installation is done by reversing this procedure.

ASSEMBLY - PCD-5 & PC-6

The gravity fed packaged condiment dispenser is shipped unassembled. To assemble follow
these steps:

1. Locate the black plastic slides that were sent with the unit. These slides will snap into

any one of a series of holes on the body of the dispenser.

2. Snap one of the black plastic slides into a set of holes on the back of the unit from inside.

3. Snap a second black plastic slide into the corresponding set of holes in the bottom of the

unit from the inside.

4. Drop one of the stainless steel dividers down into the unit and align the back

edge

5. Align the bottom edge of the steel divider with the center of the plastic slide of Step 3 and

drop the divider down into place.

6. Repeat these steps for each of the remaining dividers.

PANS

Lift pans out of the unit and remove ice packs
from ice pack holders located at the bottom of
the pans. Clean both pans and ice packs using
a mild, non-abrasive cleaner, rinse and dry pans
and ice packs thoroughly.

of the divider with the center of the plastic slide of Step 2.

Install frozen ice pack to pans by sliding them
into the ice pack holder located on the bottom of
pans. Install pans with frozen ice packs attached
into the unit, making sure that the tab which
keeps the ice pack from sliding out is toward the

front of the unit. This will keep the ice pack from sliding out of the holder when it has thawed
to room temperature. Replace the thawed ice pack with a frozen ice pack as needed.

REMOVAL AND CLEANING - CD3, CD5, LEXAN LID

To remove lexan cover, lift the right end of the lid up and out of the hinge bracket on the right
side of the unit. Slide the lid to the right to disengage the left pin from the left hinge bracket.
Clean lexan cover using a mild, non-abrasive cleaner and rinse thoroughly. Install lexan cover
by inserting the left pin of the lid into the left hinge bracket on the unit. Drop the right side of

the lid down to engage the right pin in the hinge bracket on the right side of the unit.

SANITIZING PUMP ASSEMBLIES

It is recommended that the pump assembly be sanitized after routine disassembly and cleaning.
Prepare a 200 ppm quaternary solution (similar to Pro-Quat 103). Immerse all pump parts in

this solution for at least 60 seconds, remove and let air dry. Reassemble the pump.

MAINTENANCE AND REPAIRS

Contact the factory, a service representative or a local service company for service or required
maintenance.

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Part# 2M-4497-2 05/06 RB

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers
* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens
* Heat Lamps
* Pumps

Visit our Website at:

www.star-mfg.com Email: [e-mail]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty
status of the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is
limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited
to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below)
should be taken to the closest Star service agency, transportation prepaid.

> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the
“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is
chargeable to the customer.

SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, &
installation OR created by acts of God

* The Model 510FD Fryer.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CMA & 526CMA Cheese Melter.
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

5

6

MODEL CD3F, CD3S (3 PAN DISPENSER)

(2 PUMP DISPENSER W/2 PANS)

14

7

6

MODEL CD2PG-3

(2 PUMP DISPENSER W/3 PANS)

8

7

9

4

10

9

7

MODEL PCB-6 (BASE)

MODEL CD1PG (1 PUMP)

3

5

13

13

4

2

5

11

12

MODEL CD2P-2

PUMP
EXPLODED
VIEW

CDSP
CDSPG-1

45

41

44

43

39

38

42

40

36

32

34

31

35

37

33

MODEL PC-6 (6 CHUTES)

MODEL PCD-5 (5 CHUTES)

1

20

19

MODELS: CD3, CD2P-2, CD2P-3CK,

PCD-5, PC-6, PCB-6.

STAR MANUFACTURING INTERNATIONAL, INC.

9/13/05

SK1266

REV. B

CD2PG-3, CD1PG,

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PARTS LIST June 26, 2006, Rev I

CD2P, CD5, CD2P-3, CD3, CD2P-2, CD2PG-3,

CD1PG, PCD-5, PCD-6, PCB-6 Condiment Dispensers

MODEL

Number

Key

Number

1 W1-20020 1 BODY ASSEMBLY PCD-5
W1-20016 1 BODY ASSEMBLY PC-6
2 W1-20042 1 BODY ASSY CD2PG-3
3 W1-20037 1 BODY ASSY PCB-5
W1-20015 1 BODY ASSEMBLY PCB-6
4 W1-20021 1 BODY ASSEMBLY CD3
5 W1-20022 1 BODY ASSEMBLY CD1PG
6 W1-20019 1 BODY ASSEMBLY CD2P-2
7 W1-20005 3/3/2 PAN 1/9 w/ICE PACK BRACKETS CD3/CD2PG-3/CD2P-2
8 2D-Y8636 2 PAN 1/6 CD2P-2, CD2P-DM
9 W1-20048 1 LEXAN LID CD3, CD2PG-3, CD2P-3
10 W1-20047 1 COVER-LEXAN CD2P-2
11 2L-Y8657 3/3/2 BLUE ICE PACK CD3/CD2PG-3/CD2P-2
12 2L-Y8693 3/3/2 SPOODLE CD2PG-3/CD3/CD2P-2
13 W1-20025 1 PUMP ASSEMBLY RED CD1PG, CD2PG-3
W1-20026 1 PUMP ASSEMBLY YELLOW CD2PG-3
14 W1-20001 1 PUMP ASSEMBLY COMP. - RED CD2P-3, CD2P-SERIES
W1-20002 1 PUMP ASSEMBLY COMP. - YELLOW CD2P-3, CD2P-SERIES
15 W1-20043 1 BODY ASSEMBLY CD2P-3
16 WI-20008 1 BODY ASSY CD2P-SERIES
17 W1-20040 1 BODY ASSEMBLY CD5
18 W1-20049 1 LEXAN LID CD5
19 2R-Y9239 10/12 SLIDE-DIVIDER PCD-5/PC-6
20 W1-Y9292 4/5 DIVIDER PCD-5/PC-6
21 W1-Z1626 1 HINGE BRACKET RIGHT CD3, CD5, CD2PG-3, CD2P-Series
22 W1-Y9077 1 HINGE BRACKET LEFT CD3, CD5, CD2PG-3, CD2P-Series

31 2R-Y9855 1 KNOB - RED CD2P, CD2P-2, CD2PG-3, CD1PG, CD2P-Series

OR
31 2R-Y9856 1 KNOB - YELLOW CD2P, CD2P-2, CD2PG-3, CD1PG, CD2P-Series
32 2A-Y9637 1 NUT - CYLINDER SLEEVE CD2P, CD2P-2, CD2PG-3, CD1PG
33 W1-Y8610 1 COVER - PUMP CD2P, CD2P-2, CD2PG-3, CD1PG
34 2V-Y4138 1 SHIELD - PLUNGER ROD CD2P, CD2P-2
34 2V-Y7661 1 SHIELD - PLUNGER ROD (1 GAL.) CD2P, CD2P-2, CD2PG-3, CD1PG
35 2A-Z0372 1 GUIDE - PLUNGER ROD CD2PG-3, CD1PG
36 2P-Z0830 1 SPRING - COMPRESSION CD2P, CD2P-2, CD2PG-3, CD1PG
37 N2-Y4146 1 WASHER - SPRING COMPRESSION CD2P, CD2P-2, CD2PG-3, CD1PG
38 2I-Y9636 1 ROD/PLUNGER CD2P, CD2P-2, CD2PG-3, CD1PG
39 2I-Y4143 1 O-RING - PISTON CD2P, CD2P-2, CD2PG-3, CD1PG
40 2P-Y6196 2 BALL - VALVE CD2P, CD2P-2, CD2PG-3, CD1PG
41 2C-Y6879 1 PIN - "U" CD2P, CD2P-2, CD2PG-3, CD1PG
42 2V-Y9182 1 PUMP CHAMBER CD2P, CD2P-2
42 2I-Z0732 1 PUMP CHAMBER (1 GALLON) CD2PG-3, CD1PG
43 2V-62010 1 DISPENSE TUBE ASSEMBLY CD2P, CD2P-2
43 WI-62009 1 DISPENSE TUBE ASSEMBLY (1 GAL.) CD2PG-3, CD1PG
44 2P-Y6211 1 BRUSH CD2P, CD2P-2, CD2PG-3, CD1PG
45 2A-Y7658 1 NUT-SLEEVE-TUBE CD2P, CD2P-2, CD2PG-3, CD1PG

Part

Number

Per

Unit

Description and Model Designation

NI 2I-H7685 8 FEET
NI 2C-7139 8 SCREW, FEET

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1
INCLUDE MODEL AND SERIAL NUMBER OF 1

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

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