Marshall Air AP8 Service Manual

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OWNER'S MANUAL

MODELS AP8, AP8B, AP8C, AP8D - DUMP STATION HEATER

Supplier Name: MARSHALL AIR SYSTEMS, INC. Address: 419 Peachtree Drive South Charlotte, NC 28217 Model#: ___________________ Serial #'s: ___________________ ___________________ ___________________ Date Received: ___________________ Date Installed: ___________________ Telephone #: 704-525-6230 Toll Free #: 800-722-3474 Customer Service Fax #: 704-525-6229 Service Referral #: 800-722-3474 Local Service: ___________________ Local Service #: ___________________

MANUFACTURER'S INTRODUCTION

The Model AP8, AP8B, AP8C, AP8D Dump Station Heater features Marshall's own ThermoGlo™ heating technology. Heat radiates from every square inch of the upper flat plate heating surface. This eliminates the need to clean intricate calrod, wire and reflector assemblies. This unit is designed to easily mount on virtually any fryer manufacturer's dump station.

GENERAL SPECIFICATIONS Model: AP8,AP8B,AP8C,AP8D Height: AP8-8", AP8B-17"

Width: 10" Depth: 22" Electrical: 110/120 volts, AC 1000 watts,

Power Cord: 6 ft 3 wire ground type UL rated Weight: 15 Ibs. (Approximate) Approvals: UL and NSF

AP8C - 8", AP8D - 17"

50/60 Hz, 8.3 amps

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MODELS AP8, AP8B, AP8C, AP8D - DUMP STATION HEATER

TABLE OF CONTENTS

INSTALLATION............................................................................................................... 1

DAILY CHECKLIST AND CLEANING GUIDE................................................................. 1

MONTHLY MAINTENANCE............................................................................................ 1

TROUBLESHOOTING CHART....................................................................................... 2

REPLACEMENT PARTS LIST AND ILLUSTRATION..................................................... 3

THERMOGLO™ & HEATED HOLDING CABINET LIMITED WARRANTY.....................4

THERMOGLO™ & HEATED HOLDING CABINET WARRANTY RETURN

PROCEDURES............................................................................................................... 5

ILLUSTRATIONS

WIRING SCHEMATIC W/TOGGLE W/LIGHT............................................. DWG 122071

WIRING SCHEMATIC NO RECEPTACLE.................................................. DWG 118710

121533AP8 RV082799

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MODELS AP8, AP8B, AP8C, AP8D - DUMP STATION HEATER

INSTALLATION

PRE-INSTALLATION

The Heat Station is packaged to minimize the risk of shipping damage. Immediately upon receipt, make certain to inspect the unit for damage. FILE ALL CLAIMS WITH THE FREIGHT CARRIER.

FINAL INSTALLATION

1. Unpack unit and remove all protective paper or plastic covering from metal parts.

2. Center AP8, AP8B, AP8C, AP8D heat station on back of dump station as shown on the cover page and secure using screws.

3. Plug unit into an AC 120 Volt receptacle.

DAILY CHECKLIST AND CLEANING GUIDE

TO USE THE HEAT STATION

1. Turn on the power switch.

2. Power indicator lamp will illuminate indicating power is going to the heater.

3. The unit is ready to use after a 15 minute preheat period.

CLEANING CHECKLIST

1. Turn off the unit and allow it to cool for 30 minutes.

2. Clean unit with a damp cloth and cleaner degreaser. DO NOT IMMERSE UNIT IN WATER! DO NOT USE CAUSTIC CLEANING SOLUTIONS!

3. Allow sufficient drying time before attempting to use.

MONTHLY MAINTENANCE

Follow the daily cleaning checklist; there are no periodic adjustments.

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equipped with toggle switch and

Light in Switch/No Heat (if unit is

heat (if unit equipped with toggle

MODELS AP8, AP8B, AP8C, AP8D - DUMP STATION HEATER

TROUBLESHOOTING CHART

**DISASSEMBLING HEATER VOIDS WARRANTY**

Identify problem in the left column and look for probable cause and solution in right hand column. Probable causes listed in the order they are most likely to happen. This sequence should be used to isolate the

problem.

PROBLEM PROBABLE CAUSE SOLUTION

1. No Heat/and No Light in Switch

No Light in Switch/With Heat (If

unit is equipped with rocker switch)

No Light in Power Indicator Lamp/With Heat (if unit is

3. lamp)

Unplugged Circuit breaker is tripped

Cord/plug defective Replace Cord/Plug Assembly

Switch light burned out Unplug unit and replace switch

Power indicator lamp burned out Unplug unit and replace lamp

Plug in Reset breaker; call electrician if tripped twice

equipped with rocker switch) or

light in power indicator lamp/no switch and lamp)

Defective heating unit assembly

Check supply voltage, must match Rating label voltage Measure AMPS or OHMS. Call 800-722-3474 for proper reading and further assistance.

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MODELS AP8, AP8B, AP8C, AP8D - DUMP STATION HEATER

REPLACEMENT PARTS LIST

ITEM PART NO. DESCRIPTION

1 501864 Rocker Switch 2 110590 6 Ft. Cord w/Plug 3 501193 Cord Strain Relief 4 N/A ThermoGlo™(not a replacement part) 5 110579 Heat Guard *6 500789 Toggle Switch *7 503148 Toggle Switch Boot *8 501217 On/Off Indicator Plate *9 500086 Power Indicator Lamp

* Some Units Come Equipped With Rocker Switch. See Item 1.

REPLACEMENT PARTS ILLUSTRATION

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MODELS AP8, AP8B, AP8C, AP8D - DUMP STATION HEATER

THERMOGLO™ AND HEATED HOLDING CABINET LIMITED WARRANTY

MARSHALL AIR SYSTEMS, INC., ("Marshall") warrants to the first purchaser ("Purchaser") all new equipment of its manufacture to be free of defects in material and factory workmanship for a period of one year from date of shipment provided that (i) the equipment is installed in the Continental United States, Canada or Hawaii and operated according to the Owner's Manual while located at the original address of installation, (ii) the warranty registration card has been completed and returned to the factory within fifteen (15) days after installation. Marshall's obligation under this warranty is limited to the repair or replacement at its option of any defective part. It is understood that Marshall's obligation with respect to equipment located outside the Continental United States, Canada or Hawaii is limited to replacement parts only.

Because Marshall does not and cannot control Purchaser's installation, use, and maintenance of equipment manufactured by Marshall,

this warranty DOES NOT COVER:

1. Any equipment calibration.

2. Switches.

3. Plugs and cords.

4. Blown fuses or bulbs.

5. Any component disassembled in the field or that has broken seals.

6. Any replacement parts used on the equipment which are not purchased from Marshall.

7. Accessory components not installed and/or manufactured by Marshall.

8. Water or grease accumulation, which will cause electrical failures.

9. Labor, except that provided at Marshall's factory.

10. Damage due to improper or lack of cleaning, abuse and/or service.

SHIPPING DAMAGE must be reported to the carrier and is not covered under this warranty. Marshall will not be liable for damage as a result of improper installation, misuse, abuse, alteration of original design, incorrect voltage, unauthorized service, breakage of fragile items, or any other damage caused by an act out of Marshall's control.

The effect of corrosion, fire, and normal wear on the equipment or component parts is not covered by this warranty. This warranty does not cover cooking performance, smoke capture or holding temperatures which is a function of food types, textures, temperatures, equipment line ups and other variables chosen by the Purchas er and over which Marshall has no control. This warranty does not apply to damage caused by accident or to damage caused by the negligence of Purchaser or the employees of Purchaser or to damage caused by lightning generated electrical current or any other Act of God whatsoever. This warranty does not apply to any equipment bearing a serial number which has been tampered with or altered. Marshall reserves the right to accept or reject any such claim in whole or in part. Marshall will not accept the return of any product without prior written approval from Marshall, and all such approved returns shall be made at Purchaser's sole expense.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT, AND EXCEPT FOR THE EXPRESS WARRANTY CONTAINED HEREIN, THE EQUIPMENT IS SOLD "AS IS." REMEDIES UNDER THIS WARRANTY AND UNDER ANY WARRANTY THAT MAY SURVIVE THE DISCLAIMER OF WARRANTIES ARE LIMITED EXCLUSIVELY TO THOSE REMEDIES DESCRIBED ABOVE. NO OTHER REMEDY IS AVAILABLE UNDER THIS WARRANTY OR ANY OTHER WARRANTY. NEITHER THIS WARRANTY NOR ANY OTHER WARRANTY COVERS, AND MARSHALL WILL NOT BE RESPONSIBLE FOR, ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO THE COST OF DISASSEMBLY AND SHIPMENT OF THE EQUIPMENT, PRODUCTION OR PRODUCT LOSSES, INJURY TO OTHER PROPERTY, OR LOST PROFITS RESULTING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORPORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS, OR OTHER LOSSES. WHERE, DUE TO OPERATION OF LAW, CONSEQUENTIAL AND INCIDENTAL DAMAGES CANNOT BE EXCLUDED, THEY ARE EXPRESSLY LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THE EQUIPMENT.

FOR INTERNATIONAL INSTALLATIONS - PLEASE CONTACT YOUR LOCAL MARSHALL AIR SYSTEMS RECOGNIZED DISTRIBUTOR.

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MODELS AP8, AP8B, AP8C. AP8D - DUMP STATION HEATER

THERMOGLO™ AND HEATED HOLDING CABINET WARRANTY

RETURN PROCEDURES

I. RETURN GOODS AUTHORIZATION FOR PARTS:

For prompt warranty parts replacement and RGA processing, please call Marshall's Customer Service Department at 800-722-3474 or 704-525-6230 for assistance. In all cases, a Return Goods Authorization (RGA) number must be issued by Marshall Air Systems, Inc. Unauthorized returns will not be processed.

Option #1: Purchaser to return part(s) prepaid to Factory, Marshall to repair or replace at own

expense if defective, and ship part(s) back to Purchaser prepaid.

Option #2: Marshall to furnish replacement part(s) freight prepaid with or without requesting

return of the defective part(s).

Option #3: Purchaser may obtain replacement part(s) from recognized service agency.

II. NON-WARRANTY RETURNS:

All items returned for customer cancellations are subject to a 20% restocking fee. In the event of an error by Marshall Air Systems, Inc., a Returned Goods Authorization will be issued for full credit. Custom fabricated parts are not returnable.

FOR INTERNATIONAL INSTALLATIONS - PLEASE CONTACT YOUR LOCAL MARSHALL AIR SYSTEMS RECOGNIZED DISTRIBUTOR.

121533AP8 RV082799

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Marshall Air AP8 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual