Market Forge 8292 Installation Manual

Page 1
8000 & 8200 SERIES
FULL SIZE ELECTRIC CONVECTION OVENS
INSTALLATION - OPERATION - MAINTENANCE
MODELS
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802) 864-0183
www.mi.com PN 14-0396 Rev A (9/14)
© 2014 - Market Forge Industries Inc.
Page 2
Your Service Agency’s Address:
Model
Serial number
Oven installed by
Installation checked by
Page 3
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
INSTALLATION
Introduction .............................................................. 2
Oven Location & Electrical Connection ..................................... 3
Service Connections ..................................................... 4
Assembly to Legs or Stand................................................ 6
Stacking the Ovens ...................................................... 8
Start Up ................................................................. 9
OPERATION
Control Panel ........................................................... 10
MAINTENANCE
Cleaning ............................................................... 11
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Page 4
Introduction
IMPORTANT INFORMATION
All Market Forge Industries, Inc. equipment is manufac­tured for use with the type of electrical rating specied
on the rating plate and for installation in accordance with National Electrical Code ANSI /NFPA-70 (latest edition) and/or Canadian National Electrical Code CSA-C22.1 as applicable.
Safe and satisfactory operation of your equipment de­pends to a great extent on its proper installation. Instal­lation must conform with local codes, or in the absence of local codes with the National Electrical Code, ANSI/ NFPA-70 (latest edition). In Canada, installation should conform to Canadian Electrical Code CSA-C22.1. Elec­trical wiring from the Electric Meter, main control box or service outlet to appliance must be electrically grounded in accordance with local codes or in the absence of lo­cal codes, with the National Electrical Codes ANSI/NFPA 70 – current. In Canada, conform to Canadian Electrical Code CSA-C22.1.
SHIPPING DAMAGE CLAIM PROCEDURE
The equipment is crafted and inspected carefully by
skilled personnel before leaving the factory. The trans­portation company assumes full responsibility for safe
delivery upon acceptance of this equipment. If shipment
arrives damaged:
Visible loss or damage:
Note the damage or loss on freight bill or express delivery and signed by the person making the delivery.
File claim for damages immediately:
Regardless of the extent of damages.
Concealed loss or damage:
If damage is noticed after unpacking, notify the transpor-
tation company immediately and le a “Concealed Dam­age” claim with them. This should be done within fteen
(15) days from the date delivered. Retain container for inspection.
SERVICE
Installation of the equipment should be performed by qualied, certied, licensed and/or authorized personnel
who are familiar with and experienced in state/local instal­lation codes.
Operation of the equipment should be performed by quali­ed and authorized personnel who have read this manual and are familiar with the functions of the equipment.
Service of the equipment should be performed by quali­ed personnel who are knowledgeable with Market Forge cooking equipment.
INSTALLATION
2
Page 5
Oven Location & Electrical Connection
AIR SUPPLY AND VENTILATION
The area, around and above the appliance must be kept
clear to avoid and obstruction of air ow needed for ven­tilation. Adequate clearance must be maintained at all
times in front and side of the appliance for servicing and proper operation.
CLEARANCE
When installing ovens against combustible surfaces (rear or side walls) 0” clearance is required. When installing ov­ens against non-combustible surfaces (rear or side walls)
0” clearance is required.
LOCATION
DO NOT MOUNT oven on a curb base. Use legs/cast-
ers provided. Adequate air space at the bottom and rear
of the unit must be provided for proper venting of blower motor. DO NOT USE door to lift or move oven!!! All ov­ens must be installed on leg assembly or casters shipped with the unit. The leg/stand assembly parts or casters are shipped separately.
LEVELING
A carpenter’s spirit level should be placed on the oven’s center baking rack and the unit leveled both front-to-back and side-to-side. If it is not level, cakes, casseroles, and
any other liquid or semi-liquid batter will not bake evenly,
burner combustion may be erratic, and the unit will not
function efciently.
If the oor is relatively smooth and level, the unit may be
further leveled with adjustment in the foot of the leg. Units with casters must be leveled with shims. A unit will prob­ably not return to the same position after being moved,
requiring re-leveling after each and every move.
ELECTRICAL CONNECTION
WARNING
Disconnect power supply before cleaning or servicing.
Convection ovens have a single point power connection at the terminal block. Check for single phase or three phase connection and connect accordingly. The electrical
service in the building must be equipped with a properly
grounded receptacle, in accordance with local codes, or in the absence of local codes, with the national electri­cal code, ANSI/NFPA 70-latest edition, in Canada, con­form with Canadian electrical codes CSA- C22.1. 208V or 240V single and three phase wires should be properly connected as shown in the wiring diagram. 480V connec­tion is ONLY with three phase and a step down trans­former.
Do not cut or remove the grounding wire. Wiring diagram is located on the backside of the appliance.
RATING PLATE
WARNING
UNIT MUST BE CONNECTED ONLY TO THE POWER INPUT IDENTIFIED ON THE RATING PLATE!
IMPROPER CONNECTION TO POWER SUP­PLY OTHER THAN WHAT IS DESIGNATED ON DATE PLATE WILL VOID WARRANTY.
The rating plate is located in front of the oven below the oven section. Information on this plate includes the model number, serial number, power input, ampere draw and clearances from combustible and non-combustible sur­faces. Metal tag with serial number is located on the top right corner of the unit.
3
INSTALLATION
Page 6
Service Connections
8000 & 8092 STANDARD DEPTH OVENS
SERVICE CONNECTIONS
EP Power Supply - 1-3/8” (44mm) Ø access holes for
power supply wires. Use wire suitable for at least 90°C. Normal amps per line wire per oven: 9kW
Installation Clearance: When installing ovens against combustible or non-combustable surfaces (rear or side walls) 0” clearance is required.
Oven Interior Dimensions: 24” High x 29” Wide x 22-1/2” Deep (61mm High x 737mm Wide x 572mm Deep)
DIMENSIONS ARE IN INCHES [MM]
12 [305]
1.5 [38]
29 [737]
EP
38
[965]
22.5
[571]
ELECTRICAL SPECIFICATIONS
VOLTS
1 PHASE 3 PHASE
208, 60Hz 43 25
240, 60Hz 38 22
480, 60Hz - 11
Details of other electrical systems available upon request.
12 [305]
1.5 [38]
29 [737]
EP
38
[965]
22.5
[571]
AMPS
EP
34 [864]
34
[864]
[1575]
28
[711]
MODEL 8200
34 [864]
40.25 [1022]
EP
24
[610]
62
24
[610]
28
[711]
34
[864]
74
[1880]
34
[864]
6 [152]
MODEL 8292
40.25 [1022]
24
[610]
24
[610]
24
[610]
10
[254]
24
[610]
6 [152]
Figure 1
INSTALLATION
4
Page 7
8200 & 8292 BAKERY DEPTH OVENS
Service Connections
SERVICE CONNECTIONS
EC Electrical Connection - Connection for incoming power
supply wire on terminal block.
EP Power Supply - 1-3/8” (44mm) Ø access holes for
power supply wires. Use wire suitable for at least 90°C. Normal amps per line wire per oven: 12kW
Installation Clearance: When installing ovens against combustible or non-combustable surfaces (rear or side walls) 0” clearance is required.
Oven Interior Dimensions: 24” High x 29” Wide x 26-1/2” Deep
(
61mm High x 737mm Wide x 673mm Deep
DIMENSIONS ARE IN INCHES [MM]
12 [305]
1.5
[38]
29 [737]
EP
42
[1069]
26.5
[673]
)
ELECTRICAL SPECIFICATIONS
VOLTS
1 PHASE 3 PHASE
208, 60Hz 58 33
240, 60Hz 50 29
480, 60Hz - 14
Details of other electrical systems available upon request.
AMPS
EP
34 [864]
34 [864]
EP
34
[864]
62
[1575]
28
[711]
MODEL 8200 MODEL 8292
24
[610]
24
[610]
28
[711]
34
[864]
74
[1880]
34
[864]
6 [152]
Figure 2
44.25 [1124]
24
[610]
24
[610]
24
[610]
10
[254]
24
[610]
6 [152]
5
INSTALLATION
Page 8
Assembly to Legs or Stand
CASTER INSTALLATION ON LEGS
If casters are provided, match holes on the caster with holes on the oven bottom base and fasten with bolts provided.
NOTE: Front casters are locking type.
Instructions for oven Leg (Stand) Assembly:
Assemble the leg assembly as follows: (For 8000 & 8200 Models Only)
1. Remove legs from package.
2. Line leg plate holes with holes at the bottom of the base.
3. Secure with (4) 3/8-16 bolts.
INSTALLATION
Figure 3
6
Page 9
Assembly to Legs or Stand
INSTRUCTIONS FOR OPTIONAL BOTTOM SHELF AND RACK GUIDE ASSEMBLY:
Assemble as follows: (For 8000 & 8200 Models with Standard Leg Assembly already Installed)
1. Line up bottom shelf hole with holes on the legs and secure with #10 x 1/2 SMS as shown on detail “B”
2. Fold up the inner tab about 90○ on each leg using pliers. Fold as shown on detail “A”
3. Insert (Bottom Rack Assembly) on upper side and line up holes on (Bottom Shelf) See detail “A” and “B”
NOTE:
PAN RACK ASSY
WILL BE ASSEMBLED TO THE BRACE FROM FACTORY FOR YOUR CONVENIENCE.
ASSEMBLY INSTRUCTIONS
TOOLS NEEDED: 7/16 & 9/16 SOCKET SET OR WRENCH
USE EXISTING 3/8-16 X 3/4 HEX BOLT FROM LEG TO SECURE BRACE TO BOTTOM OF OVEN.
PARTS
BRACE ( 2 )
PART # 30682
PAN RACK ASSY ( 2 )
PART # 26561
CROSS BAR ( 2 )
PART # 30685
USE 1/4-20 X 5/8 HEX BOLT PROVIDED TO SECURE
CROSS BAR
ASSY.
TO PAN RACK
Figure 4
7
HARDWARE ( 4 )
1/4-20 X 5/8 HEX BOLT
INSTALLATION
Page 10
Stacking the Ovens
ASSEMBLING STACKED OVEN:
1. Match holes on the legs with oven bottom base and screw with bolts provided.
2. Set top oven on top of bottom oven.
3. Bolt down at rear and front as shown. Remove top kick plate to access screwing the front bolts.
CASTER INSTALLATION ON STACKED OVENS:
If casters are provided, match holes on the caster with holes on the oven bottom base and fasten with bolts provided.
NOTE: Front casters are locking type.
CAUTION
IF THE APPLIANCE IS SUPPLIED WITH CASTERS, UNIT MUST BE CONNECTED USING FLEXIBLE CON­DUIT WITH SUITABLE STRAIN RELIEF ATTACHED TO SIDE OF REAR CONNECTION BOX. PLEASE EN­SURE CASTER BRAKES ARE ENGAGED AFTER CONNECTION.
Figure 5
CONTACTOR
TERMINAL BLOCK
LIGHT BOX
MOTOR
BOLT DOWN WITH (2) 1/4-20 NUT AND BOLT BOTH SIDES
INSTALLATION
8
Page 11
Start Up
FLEXIBLE COUPLING, CONNECTORS AND CAST­ERS
If the unit is to be installed with exible couplings and / or quick-disconnect ttings, the installer must use a AGA design-certied commercial exible connector of at least 3/4” NPT (with suitable strain relief). The exible con-
nector must comply with the standard for Connectors for
Movable Gas Appliances, ANSI Z21.69 and addendum Z21.69a (or latest edition) and a quick-disconnect de­vice that complies with the standard for quick-disconnect devices for use with Gas Fuel should comply with ANSI Z21.41 and addendum Z21.41a (or latest edition). If dis-
connection of the restraint is necessary, make sure to re­connect restraint after the appliance has been returned to its originally installed position. Domestic gas or water connectors are not suitable!*Restraining device may be attached to the back frame/panel of unit.
If the unit is to be installed with casters, a exible connec­tor must be used and the same ANSI standards apply. Locking front casters are provided to limit the movement of the appliance without depending on the connector or associated piping. A suitable strain relief must be installed
with the exible connector. All connections must be sealed
with a joint compound suitable for LP gas and all connec­tions must be tested with a soapy water solution before lighting pilots.
FINAL PREPARATION
On initial installation, turn the oven to 250 degrees and operate for about 1 hour, then reset the thermostat to its maximum and operate for another hour. This will drive off solvents remaining in the unit. At the end of this second hour, turn the thermostat OFF, open the door and set the switch to ‘cool’. Oven should then be thoroughly washed using hot, soapy water before being used.
LIGHTING THE OVEN
CAUTION
When lighting pilots and checking for leaks, do not stand with your face close to the com­bustion chamber.
All MARKET FORGE INDUSTRIES, INC. appliances are
adjusted and tested before leaving the factory, effectively matching them to sea level conditions. Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions; low gas charac­teristics, to correct possible problems caused by rough handling or vibration during shipment, and are to be per­formed only by qualied service personnel. These adjust­ments are the responsibility of the customer and/or dealer and are not covered by our warranty. Check all gas con­nections for leaks with a soapy water solution before light­ing any pilots.
9
INSTALLATION
Page 12
Control Panel
OPERATING INSTRUCTIONS
1. Check that power is available to the oven.
2. Arrange shelf positions according to the item to be cooked.
3. Close doors. Move fan switch to HIGH or LOW. Fan should come on.
4. Set thermostat dial to desired cooking temperature. Heat indicator light should come on
5. Allow oven to preheat for about 5-10 minutes. Pre­heating is complete.
6. Load oven. The load should be adjacent to the oven, so the doors will be open as short a time as possible.
7. Close doors. Set timer for desired cooking time.
8. Buzzer will sound at end of preset interval. Oven is ready to unload.
If oven temperature is to be lowered, set the thermostat to the desired temperature to cool interior. Press the cool down switch. The fan will continue to run with no heat.
This will help cool down the cooking compartment more rapidly.
For daily shutdown, place oven thermostat and power switch in OFF position. For extended shut- down, leave doors ajar as well.
To view product while cooking press the momentary light switch. (see item 4).
1 6 4 3 5 7 2
Figure 6
Item Description
1 Lexan Decal - Easy to clean surface.
2 Thermostat Control Knob - Regulates oven temperature controls heating element operation.
3 Fan Switch - Two position fan switch. Controls fan speed either high or low.
4 Light Switch - Momentary switch.
5 Power Switch - Three position switch – on, off, cool down.
6 Timer - 60-minute timer.
7 Burner Switch - Indicates when thermostat is calling for heat and the heat or burners are on.
OPERATION
10
Page 13
Cleaning
Any piece of equipment works better and lasts longer when maintained properly. Cooking equipment is no ex­ception. Your MARKET FORGE INDUSTRIES, INC. oven
must be kept clean during the working day and thoroughly cleaned at the end of the day.
CAUTION
Never use Ammonia in an Oven that is warmer than room temperature and always have direct ventilation.
DAILY CLEANING
1. Remove the baking racks. Wash in hot soapy water, and replace after the rest of the oven is cleaned.
2. Scrape off any food particles with a nylon griddle scraper. Be very careful about scratching the porce-
lain nish on the oven liner panels.
3. Wash all the above with hot soapy water, then reas­semble.
4. Baked on spills may be loosened and stubborn stains removed with ordinary household ammonia and scrubbing with a nylon pad in a cold oven only.
5. Do not allow spray type oven cleaners to come into contact with the temperature probe in the oven.
6. After cleaning the oven, rinse well with ¼ cup of vin-
egar to one quart of clear water solution to neutralize
any caustic residue of the cleaning compound. Wipe dry.
PERIODIC CLEANING
Check the ventilation system periodically to see that noth­ing has fallen down into the exhaust vents. Lubricate the pivot pins of the oven door hinge. Use a multi-purpose lubricating oil sparingly so as to not drip oil needlessly.
Your appliance should be checked for safe and efcient operation at least once a year by qualied service person-
nel.
CLEANING STAINLESS STEEL
All stainless steel body parts should be wiped regularly
with hot soapy water during the day and with a liquid
cleaner designed for this material at the end of each day.
CAUTION
DO NOT USE steel wool, abrasive cloths, cleaners or powders to clean stainless surfac­es! If it is necessary to scrape stainless steel to remove encrusted materials, soak in hot water to loosen the material; then use a wood or nylon scraper.
CAUTION
DO NOT USE a metal knife, spatula, or any other metal tool to scrape stainless steel. Scratches are almost impossible to remove.
7. To increase the life of the motor, follow these instruc­tions:
a. Never run oven with motor off.
b. After you nish cooking and the oven is not to be
used for more then 1/2 hour. Place the switch to
the “COOL” position and open the door. When oven temperature is equal to room temperature
turn unit off.
11
MAINTENANCE
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