Market Forge 30-STGL Service Manual

4 (1)

UniVerse Skillet™

GAS-FIRED FRYING AND BRAISING PAN

TECHNICAL MANUAL

MODELS:

30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX

WARNING

Improper Installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

COVERING

Installation

Operation

Service and Parts

In a prominent location, post instructions to be followed in the event the user smells gas. This information shall be Obtained by consulting the local gas supplier.

MARKET FORCE

[INDUSTRIES INC

An Employee-Owned Company35 Garvey Street • Everett, MA 02149-4422 USA Tel. (617) 387-4100 Fax (617) 387-4456 Fax Outside MA- 1-800-227-2659 E-Mail CUSTSERV@MFn COMForm No. S-2469

Date of original page is:

Original March 10, 1998

Total number of pages in this publications is 44, consisting of the following:

PAGE NO

CHANGE NO

I

Cover Page

0

ii

List of Effective Pages

0

iii

Table of Contents

0

iv

List of Illustrations

0

v

Summary of Safety Notices

0

vi [Page left intentionally blank]

0

 

 

SECTION 1 GENERAL INFORMATION

 

 

 

 

1-1

 

0

1-2

 

0

 

 

SECTION 2 INSTALLATION INSTRUCTIONS

 

 

 

 

2-1

 

0

2-2

 

0

2-3

 

0

2-4

 

0

2-5

 

0

2-6

 

0

2-7

 

0

 

 

SECTION 3 OPERATING INSTRUCTIONS

 

 

 

 

3-1

 

0

3-2

 

0

3-3

 

0

 

 

SECTION 4 TEST KITCHEN BULLETI N

 

 

 

 

4-1

 

0

4-2

 

0

4-3

 

0

4-4

 

0

PAGE NO

CHANGE NO*

SECTION 5 ILLUSTRATED PARTS LISTS

 

 

 

5-1

0

5-2

0

5-3

0

5-4

0

5-5

0

5-6

0

5-7

0

5-8

0

5-9

0

 

SECTION 6 TROUBLESHOOTING AND MAINTENANCE

 

 

6-1

0

6-2

0

6-3

0

 

 

SECTION 7 OPTIONS PARTS LISTS

 

 

 

7-1

0

7-2

0

7-3

0

7-4

0

7-5

0

7-6

0

7-7

0

7-8

0

7-9

0

7-10

0

7-11

0

7-12

0

7-13

0

7-14

0

7-15

0

7-16

0

7-17

0

7-18

0

7-19

0

7-20

0

7-21

0

7-22

0

7-23

0

7-24

0

TABLE OF CONTENTS

List of Effective Pages................................................................................................................................................................

ii

List of Illustrations.....................................................................................................................................................................

iv

Summary of Safety Notices ...........................................................................……………………………………..................... v

SECTION 1 GENERAL INFORMATION

 

SECTION 2 INSTALLATION INSTRUCTIONS

 

Installation of UniVerse Tilting Skillet (with Pilot).........................................................................................

2-1

General Installation ....................................................................................................................…..............2-1

Installation with Casters ..............................................................................................................................

2-1

Lighting Instructions for Tilting Skillet Pilot and Burners..........................................................................

2-2

Shutdown Instructions.....................................................................................................................….…... 2-2

Installation of UniVerse Tilting Skillet (with Pilotless Ignition) ........................................................…...........2-3

General Installation ..........................................................................................................................….........2-3

Installation with Casters ...............................................................................................................................

2-3

Lighting Instructions for Tilting Skillet Glow Coil.....................................................................................

2-4

Shutdown Instructions.................................................................................................................................

2-4

Prolonged Shutdown ....................................................................................................................................

2-4

SECTION 3 OPERATING INSTRUCTIO NS

Introduction......................................................................................................................….............................. 3-1 Operation of UniVerse Tilting Skillet (with Pilot)............................................................…............................. 3-1 Operation of UniVerse Tilting Skillet (with Pilotless Ignition)..........................................…........................... 3-3

SECTION 4 TEST KITCHEN BULLETIN

Cooking Facts on Parade .............................................................................................….................................. 4-1 Table 4.1 Cooking Portions and Times........................................................................…................................ 4-2

SECTION 5 ILLUSTRATED PARTS LISTS

Table 5.1 UniVerse Skillet, Top Assembly Parts List .................................................…................................5-1 Table 5.2 UniVerse Skillet, Pan Assembly Parts List......................................................…............................ 5-4 Table 5.3 UniVerse Skillet, Standing Pilot Nema Box Assembly Parts List......................….......................... 5-6 Table 5.4 UniVerse Skillet, Carborundum Nema Box Assembly Parts List......................................….......... 5-8

SECTION 6 TROUBLESHOOTING AND MAINTENANCE

Table 6.1 Troubleshooting Guide ...........................................................................................................…..... 6-1 Calibration of Temperature Control............................................................................................................…... 6-1 Replacement of Temperature Control...........................................................................................................…. 6-2 Adjustment of Interlock Switch ....................................................................................................................…..6-2 Figure 6.1 Control Circuit Board .................................................................................................................… 6-2 Cleaning and Preventive Maintenance..................................................................................…......................... 6-3

SECTION 7 OPTIONS PARTS LISTS

Table 7.1 UniVerse Skillet Options, Single Pantry Faucet Parts List...................................................…...... 7-1 Table 7.2 UniVerse Skillet Options, Double Pantry Faucet Parts List ................................................…....... 7-3 Table 7.3 UniVerse Skillet Options, Single Spray Hose Parts List...................................................….......... 7-5 Table 7.4 UniVerse Skillet Options, Double Spray Hose Parts List.................................................….....….. 7-7 Table 7.5 UniVerse Skillet Options, Pan Support Parts List..................................................................…..... 7-9 Table 7.6 UniVerse Skillet Options, Casters with Gas Strain Relief ......................................................…... 7-11 Table 7.7 UniVerse Skillet Options, Casters..........................................................................................…... 7-11 Table 7.8 UniVerse Skillet Options, Gas Strain Relief........................................…..................................... 7-11

TABLE OF CONTENTS

(con't)

Table 7.9 UniVerse Skillet Options, Modular Panels ..............................................…...............……..……....7-13 Table 7.10 UniVerse Skillet Options, Trim Joining Kit..........……………………………………………..….7-17 Table 7.11 UniVerse Skillet Options, Spring Support For Spray Hose …………………………………........ 7-21 Table 7.12 UniVerse Skillet Options, Tangent Draw-Off ...........................................................……...............7-23

LIST OF ILLUSTRATIONS

SECTION 2 INSTALLATION INSTRUCTIONS

Figure 2.1 Wiring Diagram, Manual Tilt Standing Pilot Units ......................…………………………………… 2-5 Figure 2.2 Wiring Diagram, Power Lift Standing Pilot Units……………………………………………............. 2-6 Figure 2.3 Wiring Diagram, Carborundum Units ………………………………………..………………………. 2-7

SECTION 5 ILLUSTRATED PARTS LISTS

Figure 5.1 UniVerse Skillet, Top Assembly -...........................………………………………………………….. 5-3 Figure 5.2 UniVerse Skillet, Pan Assembly ………………………………………………................................... 5-5 Figure 5.3 UniVerse Skillet, Standing Pilot Nema Box Assembly …………………………................................. 5-7 Figure 5.4 UniVerse Skillet, Carborundum Nema Box Assembly ……………………………………………….. 5-9

SECTION 6 TROUBLESHOOTING AND MAINTENANCE

Figure 6.1 Temperature Control Circuit Board……………………………………………………………….……6-2

SECTION 7 OPTIONS PARTS LISTS

Figure 7.1 UniVerse Skillet Options, Single Pantry Faucet………………………………………………………..7-2 Figure 7.2 UniVerse Skillet Options, Double Pantry Faucet.....………………………......................................... 7-4 Figure 7.3 UniVerse Skillet Options, Single Spray Hose ………………………………...................................... 7-6 Figure 7.4 UniVerse Skillet Options, Double Spray Hose....……………………………………………............... 7-8 Figure 7.5 UniVerse Skillet Options, Pan Support .……………………………………………........................... 7-10 Figure 7.6 UniVerse Skillet Options Casters with Gas Strain Relief....…………………………………………. ..7-12 Figure 7.7 UniVerse Skillet Options, Casters ................................……………………………………………… 7-12 Figure 7.8 UniVerse Skillet Options, Gas Strain Relief...................…………………………………………....... 7-12 Figure 7.9 UniVerse Skillet Options, Modular Panels...………………………………………………………….. 7-14 Figure 7.10 UniVerse Skillet Options, Trim Joining Kit …………………………………………………………..7-18 Figure 7.11 UniVerse Skillet Options, Spring Support For Spray Hose........................................……….............. 7-22 Figure 7.12 UniVerse Skillet Options, Tangent Draw-Off...............…………………………………..………….. 7-24

SUMMARY OF

SAFETY NOTICES

UniVerse Tilting Skillet TM

MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet

The following general safety notices supplement the specific warnings and cautions contained in this technical manual. They are recommended precautions that must be understood and adhered to during the installation, operation, and maintenance of these electrically operated appliances.

WARNING

Do not get water on wiring in controls. Be sure to wash inside of skillet pan, inside of cover including under drip-lip, and pouring spout area.

CAUTION

Do not install in such a manner that the service person cannot remove the control box cover.

Supply wires must be suitable for temperature of at least 90°C. Additionally, all wiring must conform to the requirements of local and national electric codes. Conduit and fittings should be watertight type.

Unit is equipped with an interlock switch that shuts off gas to the burners when skillet pan is more than 10° above normal horizontal cooking position.

UniVerse Tilting Skillet™

MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet

UNIVERSE TILTING SKILLET

Models: 30-STGM - 40-STGM

Construction: The UniVerse Skillet has a textured stainless steel cooking surface with reinforcement. Gas burners turn off automatically when the cooking pan is raised to a tilted position. The skillet is provided with a heavy-duty gas shock assisted cover with condensate vent. The cooking pan and cover are mounted to a l'/2" (38 mm) square stainless steel tube frame, permitting access to floor for easy cleaning. The closed-base model incorporates easily removable stainless steel panels on the front, and left sides. The cooking pan tilts to a full 93°. This is accomplished by a gear mechanism operated manually with a collapsible hand crank. Power tilting is also available. Both tilting methods allow complete emp tying of contents under positive control.

Models: 30-STGL 40-STGL

AGA, CGA, and NSF listed

Manufacturer reserves the right to modify materials and specifications without notice

DESCRIPTION

The Market Forge Gas UniVerse Tilting Skillets™ are available in 30-gallon (87-liter) and 40-gallon (114-liter) pan bodies with 108,750 BTU and 145,000 BTU inputs, respectively. Both models are available in open-leg and closed-base frame assemblies with manual or power tilt capabilities.

Benefits: Our UniVerse Skillets, unlike those of other braising pan manufacturers that use clad plates, incorporate a uni-pan design. This design reduces the potential for leaks and eliminates the possibility of pitting and surface rust. The new center-of-gravity tilting allows for safe use of caster mounting. Our new power tilt operates smoothly, with manual override that works easily when needed, without the use of electric drills required by other manufacturers.

TECHNICAL SPECIFICATIONS

Cooking Pan: The unitized cooking pan has no bottom weld and is reinforced to resist cracking as expansion and contract tion occur. The textured cooking surface is machine-applied' for a longwearing, good appearance. The cooking pan in corporates an easypour lip and 5-gallon increment markings

Gas flames are applied to finned aluminum extrusions bolted to the underside of the cooking pan for better heat transfer, An interlock switch is provided to cut gas to the burners when the pan is tilted more than 10° from the normal horizontal;

cooking position. The counterbalanced cover is pivoted from the frame using gas shocks to assist lifting and ease of use.. lift handle is provided along the front edge of the cover.. manually opened condensate vent is positioned in the cent* of the cover.

Controls: The UniVerse Tilting Skillet™ comes standard with a solid-state temperature controller with a positive OFF posi tion and 100°-450° Fahrenheit scale, a pilot light to indicate when the gas burners are ON, and a 1-hour mechanical time Optional power tilting mechanism also utilizes an UP/DOWN rocker switch. Manual tilting mechanism uses a collapsible hand crank located below the control panel. A high-limit tem perature control is also provided. The control housing sh;

be water-resistant/splash-proof.

Operation: The UniVerse Tilting Skillet™ Models 40-STGL and 40-STGL will be rated at 145,000 BTU at 4- W.C. natu ral gas and 10" W.C. propane gas. Models 30-STGM a 30-STGL will be rated at 108,750 BTU at 4" W.C. natu gas and 10" W.C. propane gas.

 

Market Forge Models:

UNIVERSE TILTING SKILLET

40-STGM, 40-STGL,

 

30-STGM. 30-STGL

 

DIMENSIONS AND CAPACITY

Skillet Pan Internal Dimensions:

Models 40-STGM and 40-STGL: 42.25" (1073 mm) wide X 9" (228 mm) deep X 25.75" (654 mm) front to back.

Models 30-STGM and 30" STGL: 30.54" (776 mm) wide X 9" (228 mm) deep X 25.75" (654 mm) front to

Skillet Pan Capacity:

• Models 40-STGM and 40-STGL: 40 gallons (152

liters)

• Models 30-STGM and 30-STGL: 30 gallons (114 liters)

ELECTRICAL CHARACTERISTICS

Control Circuit: 120V AC, 60 Hz, 1-phase, 1/2" (13 mm) conduit, 6 amps max.

If the equipment is to be installed where the elevation exceeds 2,000 feet (609.9 meters) above sea level, specify installation altitude so that proper gas orifices can be provided. Allow 2" at rear and 0" at sides if adjacent walls are combustible. May be installed on combustible floor.

Gas connection: 3/4-(19 mm) NPT

Manifold Gas Pressure and Inputs:

 

 

40-STGM

30-STGM

 

 

40-STGL

30-STGL

 

W.C.

BTU

BTU

• Natural standing pilot

4"

145,000

108,750

• Propane standing pilot

10"

145,000

108,750

• Natural pilotless ignition

4"

145,000

108,750

• Propane pilotless ignition

10"

145,000

108,750

Incoming gas pressure must not exceed 14" (357 mm) W.C.

WATER CONNECTIONS

Cold Water: 3/8" NPT to cold water faucet Hot Water: 3/8" NPT to hot water faucet

Water Pressure Requirements: 50 psi (3.5 kg/cm2) max.; 25 psi (1.8 kg/cm2) min.

Water connections are optional when required.

OPTIONS

Optional at No Cost: oPower tilt mechanism

Optional at Extra Cost:

oPan support

oRemovable liquid strainer

o12" X 20" (305 mm X 508 mm) pan holder inserts (pan not included)

o Tangent draw-off valve

o Gas quick connect kit

o Single spray hose

o Single pantry faucet

o Double spray hose

o Double-deck faucet

 

 

o Caster kit

o Pilotless ignition system

Installation of UniVerse Tilting Skillet™ (with Pilot)

MODELS: 30-STGL, 40-STGL, 30-STGM, 40-STGM, Gas, Standing Pilot 30-STGL-LX, 40-STGL-LX, 30-STGM-LX, 40-STGM-LX, Gas, Standing Pilot with Power Tilt

GENERAL INSTALLATION

1.Remove carton from skid, being careful not to dent or scratch finished surfaces of unit.

2.Inspect unit carefully for shipping damage. File claim with carrier immediately if damage is found.

3.Remove screws holding unit to skid.

4.Transfer unit to desired position and make level and steady by adjusting feet to compensate for floor irregularities. Bolt the flange feet to floor.

5.Raise skillet cover to full OPEN position. Raise skillet by turning handcrank clockwise. Check to make sure burners and carry-over tube are in position and securely seated.

6.Lower skillet by turning handcrank counterclockwise until fully seated on frame. Skillet is equipped with interlock switch, which does not permit burners to ignite until skillet is lowered to less than 10° off normal horizontal cooking position.

NOTE: "LX" models may be raised or lowered using tilt switch after connecting to electrical supply.

into bottom (inlet) side of shutoff valve with a union and make accessible to the operator.

c.Natural gas units are equipped with a pressure regulator factory-adjusted to give 4" (102 mm) water column manifold pressure. The supply pressure must be at least 5" (127 mm) water column pressure.

d.Propane gas units are equipped with a pressure regulator factory-adjusted to give 10" (254mm) water column manifold pressure. The supply pressure must be at least 11" (279 mm) water column pressure.

e.Maximum supply pressure must not exceed 1 /2 psig (3.45 k/PA) for both natural and propane gas.

f.Perform a gas leak test of all newly-made joints, as well as those leading to the main gas control valve and pilot burner, using a soap solution. DO NOT USE FLAME.

8. Electrical service connection:

Connect skillet controls to 110/120 volt AC, 60 Hz, single-phase branch circuit rated 15 amps capacity. Wiring will conform to the requirements of national and local electrical codes (220 volts, 50 Hz, single-phase for export units). ONLY A LICENSED ELECTRICIAN SHOULD MAKE ELECTRICAL CONNECTION.

7.Gas service connections:

a.This unit is factory-adjusted for gas consumption of 108,750 Btu/Hr. (on 30-gallon unit) or 145,000 Btu/ Hr. (on 40-gallon unit) at the pressure indicated.

Please read the rating plate on top of control box. If this plate is marked for a different gas than that supplied, notify your dealer immediately.

Do not connect gas lines. Only a qualified installer or service man should make the installation.

b.Use new 3/4 I.P.S. iron or steel pipe complying with ANSI Standard for Wrought-Steel and Wrought-Iron Pipe B36—latest edition, properly threaded, reamed, and free from chips, oil, and dirt.

If pipe dope is used, apply a moderate amount,

leaving two end threads bare. Connect the gas line

INSTALLATION WITH CASTERS

1.Installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, CAN/CGA-6.16, and a quick-disconnect device that complies with the Standard for Quick-Dis - connect Devices for Use with Gas Fuel, ANSI Z21.41 01 the Standard for Quick-Disconnect Devices for Use with Gas Fuel, CAN-6.9

2.Adequate means must be provided to limit the move - ment of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement.

3.The location(s) where the restraining means may be attached to the appliance shall be specified.

Caution: Be Sure to Read

Keep this appliance area free and clear of combus - tibles.

Do not obstruct the flow of combustion and ventilation air.

Allow adequate ventilation to unit. Install under exhaust hood.

Keep this manual for future reference.

This installation must conform with local codes or, in the absence of local codes, with National Fuel Gas code, ANSI Z223.1—latest edition; or the Natural Gas Installation Code, CAN/CGA—B 149.1; or the

Propane Installation Code, CAN/CGA—B 149.2, as applicable.

The griddle and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 psig (3.45 k/PA).

The griddle must be isolated from the gas supply sys tem by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than l1/2" psig (3.45 k/PA).

When installed, this appliance must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electric Code. ANSI/NFPA No. 70—latest edition.

In Canada, this installation must conform to C.S.A. Standard C22.1 Canadian Electrical Code, Part 1.

The wiring diagram adhesive label is located on the inside of the control box cover.

The product must be installed in a room with adequate air supply for complete gas combustion.

Do not place on or directly against the unit any objects that would block air openings into the combustion chamber.

Suitable for use on combustible floors.

Clearances from both combustible and noncombus - tible construction are 0" (0 mm) from side walls, 2" (51 mm) from rear wall.

This unit is serviceable from the front. Do not install in such a manner that a service person cannot remove front panels if provided.

This unit does not have a flexible cord wired into electrical system.

LIGHTING INSTRUCTIONS FOR TILTING SKILLET PILOT AND BURNERS

1.Turn the thermostat to OFF position.

2.Raise the skillet all the way up for access to pilot and gas control.

3.Depress and turn control gas cock dial to OFF position.

4.Wait 5 minutes to allow gas that may have accumulated in the main burner compartment to escape.

Light pilot as follows:

1.Turn gas cock dial to PILOT position.

2.Depress gas cock dial and light pilot; with pilot burning, hold gas cock dial depressed for approximately a half minute before releasing.

NOTE: If pilot does not remain lighted, repeat Step 2, allowing a longer period of time before releasing gas cock dial. (Adjust pilot flame if necessary.)

3.Turn gas cock dial to ON position.

4.Lower skillet to normal horizontal cooking position.

5.Turn thermostat to desired temperature position.

SHUTDOWN INSTRUCTIONS

1.Turn the thermostat to OFF position.

2.Raise skillet all the way up for access to gas control.

3.Depress and turn control gas cock dial to OFF position.

4.Lower skillet to normal horizontal cooking position.

UNIVERSE SKILLET

Installation of UniVerse Tilting Skillet™ (with Pilotless Ignition)

MODELS: 30-STGL-4, 40-STGL-4, 30-STGM-4,40-STGM-4, Gas, Pilotless Ignition 30-STGL-4LX, 40-STGL-4LX, 30-STGM-4LX, 40-STGM-4LX, Gas, Pilotless Ignition with Power Tilt

GENERAL INSTALLATION

1.Remove carton from skid, being careful not to dent or scratch finished surfaces of unit.

2.Inspect unit carefully for shipping damage. File claim with carrier immediately if damage is found.

3.Remove bolts holding unit to skid.

4.Transfer unit to desired position and make level and steady by adjusting feet to compensate for floor irregularities. Bolt the flange feet to floor.

5.Raise skillet cover to full OPEN position. Raise skillet by turning handcrank clockwise. Check to make sure burners and carry-over tube are in position and securely seated.

6.Lower skillet by turning handcrank counterclockwise until fully seated on frame. Skillet is equipped with interlock switch, which does not permit burners to ignite until skillet is lowered to less than 10° off normal horizontal cooking position.

NOTE: "LX" models may be raised or lowered using rocker switch when connected to electric supply.

7.Gas service connections:

a.This unit is factory-adjusted for gas consumption of 108,750 Btu/Hr. (on 30-gallon units) or 145,000 Btu/ Hr. (on 40-gallon units) at the pressure indicated.

Please read the rating plate on top of control box. If this plate is marked for a different gas than that supplied, notify your dealer immediately.

DO NOT CONNECT GAS LINES. ONLY A QUALIFIED INSTALLER OR SERVICE MAN SHOULD MAKE THE INSTALLATION.

b.Use new 3/4 I.P.S. iron or steel pipe complying with ANSI Standard for Wrought-Steel and Wrought-Iron Pipe B36—latest edition, properly threaded, reamed, and free from chips, oil, and dirt.

If pipe dope is used, apply a moderate amount, leaving two end threads bare. Connect the gas line into bottom (inlet) side of shutoff valve with a union and make accessible to the operator.

c.Natural gas units are equipped with a pressure regulator factory-adjusted to give 4" (102 mm) water column manifold pressure. The supply pressure must be atleast 5" (127 mm) water column pressure.

d.Propane gas units are equipped with a pressure regulator factory-adjusted to give 10" (254 mm) water column manifold pressure. The supply pressure must be atleast 11" (279 mm) water column pressure.

e.Maximum supply pressure must not exceed 1/2 psi. (3.45 k/PA) for both natural and propane gas.

f.Perform a gas leak test of all newly-made joints, a well as those leading to the main gas control valve. and pilot burner, using a soap solution. DO NOT USE FLAME.

8. Electrical service connection:

Connect skillet controls to 110/120 volt AC, 60 Hz singlephase branch circuit rated 15 amps capacity. Wir ing will conform to the requirements of national and lo cal electrical codes (220 volts, 50 Hz, single-phase for export units). ONLY A LICENSED ELECTRICIAN SHOULD MAKE ELECTRICAL CONNECTION.

INSTALLATION WITH CASTERS

1.Installation shall be made with a connector that com plies with the Standard for Connectors for Moveable Ga Appliances, CAN/CGA-6.16, and a quick-disconnect device that complies with the Standard for Quick-Dis connect Devices for Use with Gas Fuel, ANSI Z21.41 c the Standard for Quick-Disconnect Devices for Use wit Gas Fuel, CAN-6.9

2.Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement.

3.The location(s) where the restraining means may be attached to the appliance shall be specified.

Caution: Be Sure to Read

Keep this appliance area free and clear of combus tibles.

Do not obstruct the flow of combustion and ventilation air.

Allow adequate ventilation to unit. Install under exhaust hood.

Keep this manual for future reference.

This installation must conform with local codes or, in the absence of local codes, with National Fuel Gas code, ANSI Z223.1—latest edition; or the Natural Gas Installation Code, CAN/CGA—B 149.1; or the Propane Installation Code, CAN/CGA—B 149.2, as applicable.

The griddle and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 psig (3.45 k/PA).

The griddle must be isolated from the gas supply sys tem by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2" psig (3.45 k/PA).

When installed, this appliance must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electric Code, ANSI/NFPA No. 70—latest edition.

In Canada, this installation must conform to C.S.A. Standard C22.1 Canadian Electrical Code, Part 1.

The wiring diagram adhesive label is located on the inside of the control box cover.

The product must be installed in a room with adequate air supply.

Do not place on or directly against the unit any objects that would block air openings into the combustion chamber.

Suitable for use on combustible floors.

Clearances from both combustible and noncombus - tible construction are 0" (0 mm) from side walls, 2"(51 mm) from rear wall.

This unit is serviceable from the front. Do not install in such a manner that a service person cannot remove front panels if provided.

This unit does not have a flexible cord wired into electrical system.

LIGHTING INSTRUCTIONS FOR TILTING SKILLET GLOW COIL

1.Turn the thermostat counterclockwise to OFF position.

2.Wait 5 minutes to allow gas that may have accumulated in the main burner compartment to escape.

3. Turn thermostat to desired temperature position. NOTE: Gas will ignite approximately 40 seconds after thermostat is set at desired temperature.

SHUTDOWN INSTRUCTIONS

Turn the thermostat counterclockwise to OFF position.

PROLONGED SHUTDOWN

1.Turn the thermostat counterclockwise to OFF position.

2.Turn gas valve located on bottom right rear to OFF position.

UNIVERSE SKILLET

FIG. 2.1

WIRING DIAGRAM, MANUAL TILT STANDING PILOT UNITS

MODELS 40-STGL. 30-STGL 40-STGM, 30-STGM

FIG. 2.2

WIRING DIAGRAM, POWER LIFT STANDING PILOT UNITS

Market Forge 30-STGL Service Manual

FIG. 2.3

WIRING DIAGRAM, MANUAL TILT CARBORUNDUM UNITS

FIG. 2.3

WIRING DIAGRAM, POWER TILT CARBORUNDUM UNITS

SECTION 3

OPERATING INSTRUCTIONS

UniVerse Tilting Skillet™

MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet

INTRODUCTION

This technical manual contains general information, installation, operation, principles of operation, troubleshooting guide, and maintenance information for the UniVerse Tilting Skillet. Also included is an illustrated parts list and a directory of authorized parts and service agencies.

Description

The Market Forge Industries UniVerse Models 30-STGL (108,750 Btu input) and 40-STGL (145,00 Btu input) are

electrically operated skillets, tilting type, with 30and 40-gal- lon capacities, respectively. They are equipped with a solid state thermostat and high-limit control with a 100°F-to-450°F temperature scale.

Basic Functions

The UniVerse Tilting Skillet is a very versatile cooking appliance. It can perform basic cooking functions, such as braising meat, sauteing, pan-frying chicken, steaming vegetables, boiling, and simmering. Refer to Section 4—Test Kitchen Bulletin, which gives detailed information on the various types of food products that can be cooked in the skillet.

Operation of UniVerse Tilting Skillet™ (with Pilot)

MODELS: 30-STGL, 40-STGL, 30-STGM, 40-STGM, Gas, Standing Pilot

30-STGL-LX, 40-STGL-LX, 30-STGM-LX, 40-STGM-LX, Gas, Standing Pilot with Power Tilt

1.Check to see that the correct gas connection has been made to the unit, the electric 110/120-volt connection

has been made, and the pilot has been lighted. (Instructions for lighting pilot are on a plate on control box.) REF. SECTION 2.

2.Be sure skillet has been or is cleaned before using.

3.Turn main gas cock to ON.

4.Be certain skillet is lowered to the normal horizontal cooking position (or as much as 10° above) so burners will light.

5.Set the thermostat to the desired temperature. See Section 4—Test Kitchen Bulletin for thermostat settings.

6.Preheat to desired setting before grilling, pan frying, or any other type of cooking except boiling.

NOTE: For best results, allow unit to cycle ON/OFF once.

7.Cover should be up for most types of cooking, except simmering or boiling. The cover has a lip at the rear that will direct condensate into the skillet rather than onto the cabinet base.

8.When food is cooked, it should be immediately removed from skillet to prevent overcooking.

9.To lower skillet, merely turn tilt skillet handcrank counterclockwise. To raise skillet, turn handcrank clockwise.

NOTE: "LX" models are raised and lowered using switch on front of control box.

10.For cleaning instructions, see Section 6—Troubleshoot- ing and Maintenance.

Caution: Be Sure to Read

Disconnect the power supply to skillet before cleaning or servicing. (NOTE: "LX" models should have the skillet raised to washing position before disconnecting power supply.)

Keep this appliance area free and clear of combus - tibles.

Do not obstruct the flow of combustion and ventilation air.

If skillet pan is difficult to raise, the lift gears may need to be lubricated. The gears are located on the right side under the control box. Apply a liberal amount of grease along the helical thread of the worm where it engages the worm gear. Use multi - purpose, NLGI #2 lithium -based, water-resistant grease.

Keep this manual for future reference.

Consult the factory, the factory representative, or a local service company to perform maintenance and repairs.

In the event of a power failure, do not operate appliance.

Periodically examine the flue outlet located behind the skillet cover for any obstructions.

Appliances with casters are always to be restrained from movement. If removal of the restraint is necessary, always reconnect the restraint when the appliance is returned to its originally installed position.

Loading...
+ 37 hidden pages