Market Forge 30-STGL Service Manual

Page 1
UniVerse Skillet™
GAS-FIRED FRYING AND BRAISING PAN
COVERING
MODELS:
TECHNICAL MANUAL
WARNING
Improper Installation, adjustment, alteration, service, or maintenance
can cause property damage, injury, or death. Read the installation,
operating, and maintenance instructions thoroughly before installing or
Do not store or use gasoline or other flammable vapors and liquids
in the vicinity of this or any other appliance.
servicing this equipment.
FOR YOUR SAFETY
• Installation
• Operation
• Service and Parts
In a prominent location, post instructions to be followed in the event the user smells gas. This information shall be Obtained by consulting the local gas supplier.
MARKET FORCE
[INDUSTRIES INC
An Employee-Owned Company35 Garvey Street • Everett, MA 02149-4422 USA Tel. (617) 387-4100
Fax (617) 387-4456 Fax Outside MA - 1-800-227-2659 E-Mail CUSTSERV@MFn COMForm No. S-2469
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Original March 10, 1998 Total number of pages in this publications is 44, consisting of the following:
PAGE NO CHANGE NO PAGE NO CHANGE NO*
SECTION
ILLUSTRATED PARTS LISTS
SECTION
SECTION
SECTION
SECTION
GENERAL INFORMATION
INSTALLATION INSTRUCTIONS
OPERATING INSTRUCTIONS
TEST KITCHEN BULLETI N
5-7
5-8
SECTION
SECTION
TROUBLESHOOTING AND MAINTENANCE
OPTIONS PARTS LISTS
0 0
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TABLE OF CONTENTS
List of Effective Pages................................................................................................................................................................ ii
List of Illustrations..................................................................................................................................................................... iv
Summary of Safety Notices ...........................................................................……………………………………..................... v
SECTION 1 GENERAL INFORMATION
SECTION 2 INSTALLATION INSTRUC TIONS
Installation of UniVerse Tilting Skillet (with Pilot)......................................................................................... 2-1
General Installation ....................................................................................................................…..............2-1
Installation with Casters ..............................................................................................................................2-1
Lighting Instructions for Tilting Skillet Pilot and Burners.......................................................................... 2-2
Shutdown Instructions.....................................................................................................................….…... 2-2
Installation of UniVerse Tilting Skillet (with Pilotless Ignition) ........................................................…...........2-3
General Installation ..........................................................................................................................….........2-3
Installation with Casters ...............................................................................................................................2-3
Lighting Instructions for Tilting Skillet Glow Coil..................................................................................... 2-4
Shutdown Instructions................................................................................................................................. 2-4
Prolonged Shutdown ....................................................................................................................................2-4
SECTION 3 OPERATING INSTRUCTIONS
Introduction......................................................................................................................….............................. 3-1
Operation of UniVerse Tilting Skillet (with Pilot)............................................................…............................. 3-1
Operation of UniVerse Tilting Skillet (with Pilotless Ignition)..........................................…........................... 3-3
SECTION 4 TEST KITCHEN BULLETI N
Cooking Facts on Parade .............................................................................................….................................. 4-1
Table 4.1 Cooking Portions and Times........................................................................…................................ 4-2
SECTION 5 ILLUSTRATED PARTS LISTS
Table 5.1 UniVerse Skillet, Top Assembly Parts List .................................................…................................5-1
Table 5.2 UniVerse Skillet, Pan Assembly Parts List......................................................…............................ 5-4
Table 5.3 UniVerse Skillet, Standing Pilot Nema Box Assembly Parts List......................….......................... 5-6
Table 5.4 UniVerse Skillet, Carborundum Nema Box Assembly Parts List......................................….......... 5-8
SECTION 6 TROUBLESHOOTING AND MAINTENANCE
Table 6.1 Troubleshooting Guide ...........................................................................................................…..... 6-1
Calibration of Temperature Control............................................................................................................…... 6-1
Replacement of Temperature Control...........................................................................................................…. 6-2
Adjustment of Interlock Switch ....................................................................................................................…..6-2
Figure 6.1 Control Circuit Board .................................................................................................................… 6-2
Cleaning and Preventive Maintenance..................................................................................…......................... 6-3
SECTION 7 OPTIONS PARTS LISTS
Table 7.1 UniVerse Skillet Options, Single Pantry Faucet Parts List...................................................…...... 7-1
Table 7.2 UniVerse Skillet Options, Double Pantry Faucet Parts List ................................................…....... 7-3
Table 7.3 UniVerse Skillet Options, Single Spray Hose Parts List...................................................….......... 7-5
Table 7.4 UniVerse Skillet Options, Double Spray Hose Parts List.................................................….....….. 7-7
Table 7.5 UniVerse Skillet Options, Pan Support Parts List..................................................................…..... 7-9
Table 7.6 UniVerse Skillet Options, Casters with Gas Strain Relief ......................................................…... 7-11
Table 7.7 UniVerse Skillet Options, Casters..........................................................................................…... 7-11
Table 7.8 UniVerse Skillet Options, Gas Strain Relief........................................…..................................... 7-11
Page 4
TABLE OF CONTENTS
(con't)
Table 7.9 UniVerse Skillet Options, Modular Panels ..............................................…...............……..……....7-13
Table 7.10 UniVerse Skillet Options, Trim Joining Kit..........……………………………………………..….7-17
Table 7.11 UniVerse Skillet Options, Spring Support For Spray Hose …………………………………........ 7-21
Table 7.12 UniVerse Skillet Options, Tangent Draw-Off ...........................................................……...............7-23
LIST OF ILLUSTRATIONS
SECTION 2 INSTALLATION INSTRUC TIONS
Figure 2.1 Wiring Diagram, Manual Tilt Standing Pilot Units ......................…………………………………… 2-5
Figure 2.2 Wiring Diagram, Power Lift Standing Pilot Units……………………………………………............. 2-6
Figure 2.3 Wiring Diagram, Carborundum Units ………………………………………..………………………. 2-7
SECTION 5 ILLUSTRATED PARTS LISTS
Figure 5.1 UniVerse Skillet, Top Assembly -...........................………………………………………………….. 5-3
Figure 5.2 UniVerse Skillet, Pan Assembly ………………………………………………................................... 5-5
Figure 5.3 UniVerse Skillet, Standing Pilot Nema Box Assembly …………………………................................. 5-7
Figure 5.4 UniVerse Skillet, Carborundum Nema Box Assembly ……………………………………………….. 5-9
SECTION 6 TROUBLESHOOTING AND MAINTENANCE
Figure 6.1 Temperature Control Circuit Board……………………………………………………………….……6-2
SECTION 7 OPTIONS PARTS LISTS
Figure 7.1 UniVerse Skillet Options, Single Pantry Faucet………………………………………………………..7-2
Figure 7.2 UniVerse Skillet Options, Double Pantry Faucet.....………………………......................................... 7-4
Figure 7.3 UniVerse Skillet Options, Single Spray Hose ………………………………...................................... 7-6
Figure 7.4 UniVerse Skillet Options, Double Spray Hose....……………………………………………............... 7-8
Figure 7.5 UniVerse Skillet Options, Pan Support .……………………………………………........................... 7-10
Figure 7.6 UniVerse Skillet Options Casters with Gas Strain Relief....…………………………………………. ..7-12
Figure 7.7 UniVerse Skillet Options, Casters ................................……………………………………………… 7-12
Figure 7.8 UniVerse Skillet Options, Gas Strain Relief...................…………………………………………....... 7-12
Figure 7.9 UniVerse Skillet Options, Modular Panels...………………………………………………………….. 7-14 Figure 7.10 UniVerse Skillet Options, Trim Joining Kit …………………………………………………………..7-18
Figure 7.11 UniVerse Skillet Options, Spring Support For Spray Hose........................................……….............. 7-22
Figure 7.12 UniVerse Skillet Options, Tangent Draw-Off...............…………………………………..………….. 7-24
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SUMMARY OF
SAFETY NOTICES
UniVerse Tilting Skillet TM
MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet
The following general safety notices supplement the specific warnings and cautions contained in this technical manual. They are recommended precautions that must be understood and adhered to during the installation, operation, and maintenance of these electrically operated appliances.
30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet
CAUTION
Do not install in such a manner that the service person cannot remove the control box cover.
Supply wires must be suitable for temperature of at least 90°C. Additionally, all wiring must conform to the requirements of local and national electric codes. Conduit and fittings should be
WARNING
watertight type.
Do not get water on wiring in controls. Be sure to wash inside of skillet pan, inside of cover including under drip-lip, and pouring spout area.
Unit is equipped with an interlock switch that shuts off gas to the burners when skillet pan is more than 10° above normal horizontal cooking position.
Page 6
UniVerse Tilting Skillet™
Models:
Models:
MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet
30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet
Construction: The UniVerse Skillet has a textured stainless steel
UNIVERSE TILTING SKILLET
30-STGM ­40-STGM
cooking surface with reinforcement. Gas burners turn off automatically when the cooking pan is raised to a tilted position. The skillet is provided with a heavy -duty gas shock assisted cover with condensate vent. The cooking pan and cover are mounted to a l'/2" (38 mm) square stainless steel tube frame, permitting access to floor for easy cleaning. The closed-base model incorporates easily removable stainless steel panels on the front, and left sides. The cooking pan tilts to a full 93°. This is accomplished by a gear mechanism operated manually with a collapsible hand crank. Power tilting is also available. Both tilting methods allow complete emp tying of contents under positive control.
30-STGL 40-STGL
AGA, CGA, and NSF listed
Manufacturer reserves the right to modify materials and specifications
The Market Forge Gas UniVerse Tilting Skillets™ are available in 30-gallon (87-liter) and 40-gallon (114-liter) pan bodies with 108,750 BTU and 145,000 BTU inputs, respectively. Both models are available in open-leg and closed-base frame assemblies with manual or power tilt capabilities.
Benefits: Our UniVerse Skillets, unlike those of other brais ing pan manufacturers that use clad plates, incorporate a uni-pan design. This design reduces the potential for leaks and eliminates the possibility of pitting and surface rust. The new center-of-gravity tilting allows for safe use of caster mounting. Our new power tilt operates smoothly, with manual override that works easily when needed, without the use of electric drills required by other manufacturers.
without notice
DESCRIPTION
TECHNICAL SPECIFICATIONS
Cooking Pan: The unitized cooking pan has no bottom weld and is reinforced to resist cracking as expansion and contract tion occur. The textured cooking surface is machine-applied' for a long­wearing, good appearance. The cooking pan in corporates an easy ­pour lip and 5-gallon increment markings Gas flames are applied to finned aluminum extrusions bolted to the underside of the cooking pan for better heat transfer, An interlock switch is provided to cut gas to the burners when the pan is tilted more than 10° from the normal horizontal; cooking position. The counterbalanced cover is pivoted from the frame using gas shocks to assist lifting and ease of use.. lift handle is provided along the front edge of the cover.. manually opened condensate vent is positioned in the cent* of the cover.
Controls: The UniVerse Tilting Skillet™ comes standard with a solid-state temperature controller with a positive OFF posi tion and 100°-450° Fahrenheit scale, a pilot light to indicate when the gas burners are ON, and a 1-hour mechanical time Optional power tilting mechanism also utilizes an UP/DOWN rocker switch. Manual tilting mechanism uses a collapsible hand crank located below the control panel. A high -limit tem perature control is also provided. The control housing sh; be water-resistant/splash-proof.
Operation: The UniVerse Tilting Skillet™ Models 40-STGL and 40-STGL will be rated at 145,000 BTU at 4- W.C. natu ral gas and 10" W.C. propane gas. Models 30-STGM a 30-STGL will be rated at 108,750 BTU at 4" W.C. natu gas and 10" W.C. propane gas.
Page 7
Skillet Pan Capacity:
liters)
liters)
Market Forge Models:
Manifold Gas Pressure and
Inputs:
Optional at No Cost:
o
o
Caster kit
o
Pilotless ignition system
UNIVERSE TILTING SKILLET
40-STGM, 40-STGL, 30-STGM. 30-STGL
DIMENSIONS AND CAPACITY
Skillet Pan Internal Dimensions:
• Models 40-STGM and 40-STGL: 42.25" (1073 mm) wide
X 9" (228 mm) deep X 25.75" (654 mm) front to back.
• Models 30-STGM and 30" STGL: 30.54" (776 mm) wide
X 9" (228 mm) deep X 25.75" (654 mm) front to
ELECTRICAL CHARACTERISTICS
Control Circuit: 120V AC, 60 Hz, 1-phase, 1/2" (13 mm) conduit, 6 amps max.
If the equipment is to be installed where the elevation exceeds 2,000 feet (609.9 meters) above sea level, specify installation altitude so that proper gas orifices can be provided. Allow 2" at rear and 0" at sides if adjacent walls are combustible. May be installed on combustible floor.
Gas connection: 3/4-(19 mm) NPT
WATER CONNECTIONS
Cold Water: 3/8" NPT to cold water faucet Hot Water: 3/8" NPT to hot water faucet
OPTIONS
oPower tilt mechanism
• Models 40-STGM and 40-STGL: 40 gallons (152
• Models 30-STGM and 30-STGL: 30 gallons (114
40-STGM 30-STGM
• Natural standing pilot 4" 145,000 108,750
• Propane standing pilot 10" 145,000 108,750
• Natural pilotless ignition 4" 145,000 108,750
• Propane pilotless ignition 10" 145,000 108,750
W.C. BTU BTU
40-STGL 30-STGL
Incoming gas pressure must not exceed 14" (357 mm) W.C.
Water Pressure Requirements: 50 psi (3.5 kg/cm2) max.; 25 psi (1.8 kg/cm2) min.
Water connections are optional when required.
Optional at Extra Cost:
o Pan support o Removable liquid strainer
o 12" X 20" (305 mm X 508 mm) pan holder inserts (pan not
included)
o Tangent draw-off valve
Single spray hose
o Gas quick connect kit o Single pantry faucet
o Double spray hose o Double-deck faucet
Page 8
Installation of UniVerse Tilting Skillet™ (with Pilot)
e.
MODELS: 30-STGL, 40-STGL, 30-STGM, 40-STGM, Gas, Standing Pilot
30-STGL-LX, 40-STGL-LX, 30-STGM -LX, 40-STGM-LX, Gas, Standing Pilot
with Power Tilt
GENERAL INSTALLATION
1. Remove carton from skid, being careful not to dent or scratch finished surfaces of unit.
2. Inspect unit carefully for shipping damage. File claim with carrier immediately if damage is found.
3. Remove screws holding unit to skid.
4. Transfer unit to desired position and make level and steady by adjusting feet to compensate for floor irregu­larities. Bolt the flange feet to floor.
5. Raise skillet cover to full OPEN position. Raise skillet by turning handcrank clockwise. Check to make sure burn­ers and carry-over tube are in position and securely seated.
6. Lower skillet by turning handcrank counterclockwise until fully seated on frame. Skillet is equipped with in­terlock switch, which does not permit burners to ignite until skillet is lowered to less than 10° off normal hori­zontal cooking position.
NOTE: "LX" models may be raised or lowered using tilt
switch after connecting to electrical supply.
7. Gas service connections:
a. This unit is factory -adjusted for gas consumption of
108,750 Btu/Hr. (on 30-gallon unit) or 145,000 Btu/ Hr. (on 40-gallon unit) at the pressure indicated. Please read the rating plate on top of control box. If this plate is marked for a different gas than that sup­plied, notify your dealer immediately. Do not connect gas lines. Only a qualified in­staller or service man should make the installation.
b. Use new 3/4 I.P.S. iron or steel pipe complying with
ANSI Standard for Wrought -Steel and Wrought-Iron Pipe B36—latest edition, properly threaded, reamed,
and free from chips, oil, and dirt. If pipe dope is used, apply a moderate amount, leaving two end threads bare. Connect the gas line
into bottom (inlet) side of shutoff valve with a union and make accessible to the operator.
c. Natural gas units are equipped with a pressure regu-
lator factory -adjusted to give 4" (102 mm) water col­umn manifold pressure. The supply pressure must be at least 5" (127 mm) water column pressure.
d. Propane gas units are equipped with a pressure
regulator factory -adjusted to give 10" (254mm) water column manifold pressure. The supply pressure must be at least 11" (279 mm) water column pressure.
Maximum supply pressure must not exceed 1/2 psig (3.45 k/PA) for both natural and propane gas.
f. Perform a gas leak test of all newly -made joints, as
well as those leading to the main gas control valve and pilot burner, using a soap solution. DO NOT USE FLAME.
8. Electrical service connection: Connect skillet controls to 110/120 volt AC, 60 Hz,
single-phase branch circuit rated 15 amps capacity. Wir­ing will conform to the requirements of national and local electrical codes (220 volts, 50 Hz, single-phase for export units). ONLY A LICENSED ELECTRICIAN SHOULD MAKE ELECTRICAL CONNECTION.
INSTALLATION WITH CASTERS
1. Installation shall be made with a connector that complies
with the Standard for Connectors for Moveable Gas Appliances, CAN/CGA -6.16, and a quick-disconnect device that complies with the Standard for Quick-Dis ­connect Devices for Use with Gas Fuel, ANSI Z21.41 01 the Standard for Quick-Disconnect Devices for Use with Gas Fuel, CAN-6.9
2. Adequate means must be provided to limit the move-
ment of the appliance without depending on the connec ­tor and the quick-disconnect device or its associated piping to limit the appliance movement.
3. The location(s) where the restraining means may be
attached to the appliance shall be specified.
Page 9
Caution: Be Sure to Read
Keep this appliance area free and clear of combus­tibles.
Do not obstruct the flow of combustion and ventila­tion air.
Allow adequate ventilation to unit. Install under ex ­haust hood.
Keep this manual for future reference.
This installation must conform with local codes or, in
the absence of local codes, with National Fuel Gas code, ANSI Z223.1—latest edition; or the Natural Gas Installation Code, CAN/CGA —B 149.1; or the Propane Installation Code, CAN/CGA —B 149.2, as applicable.
The griddle and its individual shutoff valve must be disconnected from the gas supply piping system dur­ing any pressure testing of that system at test pressure in excess of 1/2 psig (3.45 k/PA).
• The griddle must be isolated from the gas su pply system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than l1/2" psig (3.45 k/PA).
When installed, this appliance must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electric Code. ANSI/NFPA No. 70—latest edition.
In Canada, this installation must conform to C.S.A. Standard C22.1 Canadian Electrical Code, Part 1.
The wiring diagram adhesive label is located on the inside of the control box cover.
The product must be installed in a room with adequate air supply for complete gas combustion.
Do not place on or directly against the unit any objects that would block air openings into the combustion chamber.
Suitable for use on combustible floors.
Clearances from both combustible and noncombus-
tible construction are 0" (0 mm) from side walls, 2" (51 mm) from rear wall.
This unit is serviceable from the front. Do not install in such a manner that a service person cannot remove front panels if provided.
This unit does not have a flexible cord wired into electrical system.
LIGHTING INSTRUCTIONS FOR TILTING SKILLET PILOT AND BURNERS
1. Turn the thermostat to OFF position.
2. Raise the skillet all the way up for access to pilot and gas control.
3. Depress and turn control gas cock dial to OFF position.
4. Wait 5 minutes to allow gas that may have accumulated in the main burner compartment to escape.
Light pilot as follows:
1. Turn gas cock dial to PILOT position.
2. Depress gas cock dial and light pilot; with pilot burning, hold gas cock dial depressed for approximately a half minute before releasing.
NOTE: If pilot does not remain lighted, repeat Step 2, allowing
a longer period of time before releasing gas cock dial. (Adjust pilot flame if necessary.)
3. Turn gas cock dial to ON position.
4. Lower skillet to normal horizontal cooking position.
5. Turn thermostat to desired temperature position.
SHUTDOWN INSTRUCTIONS
1. Turn the thermostat to OFF position.
2. Raise skillet all the way up for access to gas control.
3. Depress and turn control gas cock dial to OFF position.
4. Lower skillet to normal horizontal cooking position.
Page 10
UNIVERSE SKILLET
Installation of UniVerse Tilting Skillet™ (with Pilotless Ignition)
MODELS: 30-STGL-4, 40-STGL-4, 30-STGM -4,40-STGM-4, Gas, Pilotless Ignition
30-STGL-4LX, 40-STGL-4LX, 30-STGM -4LX, 40-STGM-4LX, Gas, Pilotless Ignition
1. Remove carton from skid, being careful not to dent or scratch finished surfaces of unit.
2. Inspect unit carefully for shipping damage. File claim with carrier immediately if damage is found.
3. Remove bolts holding unit to skid.
4. Transfer unit to desired position and make level and steady by adjusting feet to compensate for floor irregu­larities. Bolt the flange feet to floor.
5. Raise skillet cover to full OPEN position. Raise skillet by turning handcrank clockwise. Check to make sure burn­ers and carry -over tube are in position and securely seated.
6. Lower skillet by turning handcrank counterclockwise until fully seated on frame. Skillet is equipped with interlock switch, which does not permit burners to ignite until skillet is lowered to less than 10° off normal horizontal cooking position.
with Power Tilt
GENERAL INSTALLATION
c. Natural gas units are equipped with a pressure
regulator factory -adjusted to give 4" (102 mm) water column manifold pressure. The supply pressure must be atleast 5" (127 mm) water column pressure.
d. Propane gas units are equipped with a pressure
regulator factory -adjusted to give 10" (254 mm) water column manifold pressure. The supply pressure must be atleast 11" (279 mm) water column pressure.
e. Maximum supply pressure must not exceed 1/2 psi.
(3.45 k/PA) for both natural and propane gas.
f. Perform a gas leak test of all newly -made joints, a
well as those leading to the main gas control valve. and pilot burner, using a soap solution. DO NOT USE FLAME.
8. Electrical service connection: Connect skillet controls to 110/120 volt AC, 60 Hz single­phase branch circuit rated 15 amps capacity. Wir ing will conform to the requirements of national and lo cal electrical codes (220 volts, 50 Hz, single-phase for export units). ONLY A LICENSED ELECTRICIAN SHOULD MAKE ELECTRICAL CONNECTION.
NOTE: "LX" models may be raised or lowered using rocker
switch when connected to electric supply.
7. Gas service connections: a. This unit is factory -adjusted for gas consumption of
108,750 Btu/Hr. (on 30-gallon units) or 145,000 Btu/ Hr. (on 40-gallon units) at the pressure indicated. Please read the rating plate on top of control box. If this plate is marked for a different gas than that sup­plied, notify your dealer immediately.
DO NOT CONNECT GAS LINES. ONLY A QUALIFIED INSTALLER OR SERVICE MAN SHOULD MAKE THE INSTALLATION.
b. Use new 3/4 I.P.S. iron or steel pipe complying with
ANSI Standard for Wrought -Steel and Wrought-Iron Pipe B36—latest edition, properly threaded, reamed, and free from chips, oil, and dirt.
If pipe dope is used, apply a moderate amount, leaving two end threads bare. Connect the gas line into bottom (inlet) side of shutoff valve with a union and make accessible to the operator.
INSTALLATION WITH CASTERS
1. Installation shall be made with a connector that com plies with the Standard for Connectors for Moveable Ga Appliances, CAN/CGA -6.16, and a quick-disconnect device that complies with the Standard for Quick-Dis connect Devices for Use with Gas Fuel, ANSI Z21.41 c the Standard for Quick-Disconnect Devices for Use wit Gas Fuel, CAN-6.9
2. Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement.
3. The location(s) where the restraining means may be attached to the appliance shall be specified.
Page 11
Caution: Be Sure to Read
Keep this appliance area free and clear of combus tibles.
Do not obstruct the flow of combustion and ventilation air.
Allow adequate ventilation to unit. Install under exhaust hood.
Keep this manual for future reference.
This installation must conform with local codes or,
in the absence of local codes, with National Fuel Gas code, ANSI Z223. 1—latest edition; or the Natural Gas Installation Code, CAN/CGA —B
149.1; or the Propane Installation Code, CAN/CGA—B 149.2, as applicable.
The griddle and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 psig (3.45 k/PA).
The griddle must be isolated from the gas supply system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2" psig (3.45 k/PA).
LIGHTING INSTRUCTIONS FOR TILTING SKILLET GLOW COIL
When installed, this appliance must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electric Code, ANSI/NFPA No. 70—latest edition.
In Canada, this installation must conform to C.S.A. Standard C22.1 Canadian Electrical Code, Part 1.
The wiring diagram adhesive label is located on the inside of the control box cover.
The product must be installed in a room with adequate air supply.
Do not place on or directly against the unit any objects that would block air openings into the combustion chamber.
Suitable for use on combustible floors.
Clearances from both combustible and noncombus-
tible construction are 0" (0 mm) from side walls, 2" (51 mm) from rear wall.
This unit is serviceable from the front. Do not install in such a manner that a service person cannot remove front panels if provided.
This unit does not have a flexible cord wired into elec ­trical system.
1. Turn the thermostat counterclockwise to OFF position.
2. Wait 5 minutes to allow gas that may have accumulated in the main burner compartment to escape.
SHUTDOWN INSTRUCTIONS
3. Turn thermostat to desired temperature position.
NOTE: Gas will ignite approximately 40 seconds after
thermostat is set at desired temperature.
PROLONGED SHUTDOWN
Turn the thermostat counterclockwise to OFF position. 1. Turn the thermostat counterclockwise to OFF position.
2. Turn gas valve located on bottom right rear to OFF posi­tion.
Page 12
UNIVERSE SKILLET
MODELS
40-STGL.
30-STGL
40-STGM,
30-STGM
FIG. 2.1
WIRING DIAGRAM, MANUAL TILT STANDING PILOT UNITS
Page 13
FIG. 2.2
WIRING DIAGRAM, POWER LIFT STANDING PILOT UNITS
Page 14
FIG. 2.3
WIRING DIAGRAM, MANUAL TILT CARBORUNDUM UNITS
Page 15
FIG. 2.3
WIRING DIAGRAM, POWER TILT CARBORUNDUM UNITS
Page 16
SECTION 3
OPERATING INSTRUCTIONS
UniVerse Tilting Skillet™
MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet
This technical manual contains general information, installation, operation, principles of operation, troubleshooting guide, and maintenance information for the UniVerse Tilting Skillet. Also included is an illustrated parts list and a directory of authorized parts and service agencies.
Description
The Market Forge Industries UniVerse Models 30-STGL (108,750 Btu input) and 40-STGL (145,00 Btu input) are
30-STGM, 30-STGM -LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet
INTRODUCTION
electrically operated skillets, tilting type, with 30- and 40-gal­lon capacities, respectively. They are equipped with a solid state thermostat and high-limit control with a 100°F -to-450°F temperature scale.
Basic Functions
The UniVerse Tilting Skillet is a very versatile cooking ap­pliance. It can perform basic cooking functions, such as brais ing meat, sauteing, pan-frying chicken, steaming vegetables, boiling, and simmering. Refer to Section 4—Test Kitchen Bulletin, which gives detailed information on the various types of food products that can be cooked in the skillet.
Operation of UniVerse Tilting Skillet™ (with Pilot)
MODELS: 30-STGL, 40-STGL, 30-STGM, 40-STGM, Gas, Standing Pilot
30-STGL-LX, 40-STGL-LX, 30-STGM -LX, 40-STGM-LX, Gas, Standing Pilot
with Power Tilt
1. Check to see that the correct gas connection has been made to the unit, the electric 110/120-volt connection has been made, and the pilot has been lighted. (Instructions for lighting pilot are on a plate on control box.) REF. SECTION 2.
2. Be sure skillet has been or is cleaned before using.
3. Turn main gas cock to ON.
4. Be certain skillet is lowered to the normal horizontal cooking position (or as much as 10° above) so burners will light.
5. Set the thermostat to the desired temperature. See Section 4—Test Kitchen Bulletin for thermostat settings.
7. Cover should be up for most types of cooking, except simmering or boiling. The cover has a lip at the rear that will direct condensate into the skillet rather than onto the cabinet base.
8. When food is cooked, it should be immediately removed from skillet to prevent overcooking.
9. To lower skillet, merely turn tilt skillet handcrank coun­terclockwise. To raise skillet, turn handcrank clockwise.
NOTE: "LX" models are raised and lowered using switch on
front of control box.
10. For cleaning instructions, see Section 6—Troubleshoot­ing and Maintenance.
6. Preheat to desired setting before grilling, pan frying, or any other type of cooking except boiling.
NOTE: For best results, allow unit to cycle ON/OFF once.
Page 17
Caution: Be Sure to Read
Disconnect the power supply to skillet before clean­ing or servicing. (NOTE: "LX" models should have the skillet raised to washing position before discon­necting power supply.)
Keep this appliance area free and clear of combus ­tibles.
Do not obstruct the flow of combustion and ventila­tion air.
If skillet pan is difficult to raise, the lift gears may need to be lubricated. The gears are located on the right side under the control box. Apply a liberal amount of grease along the helical thread of the worm where it engages the worm gear. Use multi ­purpose, NLGI #2 lithium-based, water-resistant grease.
Keep this manual for future reference.
Consult the factory, the factory representative, or a
local service company to perform maintenance and repairs.
In the event of a power failure, do not operate appli­ance.
Periodically examine the flue outlet located behind the skillet cover for any obstructions.
Appliances with casters are always to be restrained from movement. If removal of the restraint is neces­sary, always reconnect the restraint when the appli­ance is returned to its originally installed position.
Page 18
Operation of UniVerse Tilting Skillet™ (with Pilotless Ignition)
MODELS: 30-STGL-4,40-STGL-4, 30-STGM -4,40-STGM-4, Gas, Pilotless Ignition
30-STGL-4LX, 40-STGL-4LX, 30-STGM -4LX, 40-STGM-4LX, Gas, Pilotless Ignition
1. Check to see that the correct gas connection has been made to the unit, the electric 110/120-volt connection has been made, and the pilot has been lighted. (Instructions for lighting pilot are on a plate on control box.) REF. SECTION 2.
2. Be sure skillet has been or is cleaned before using.
with Power Tilt
6. Cover sh ould be up for most types of cooking, except simmering or boiling. The cover has a lip at the rear that will direct condensate into the skillet rather than onto the cabinet base.
7. When food is cooked, it should be immediately removed from skillet to prevent overcooking.
3. Be certain skillet is lowered to the normal horizontal cooking position (or as much as 10° above) so burners will light.
4. Set the thermostat to the desired temperature. See Section A—Test Kitchen Bulletin for thermostat settings.
5. Preheat to desired setting before grilling, pan frying, or any other type of cooking except boiling.
NOTE: For best results, allow unit to cycle ON/OFF once.
Caution: Be Sure to Read
· Disconnect the power supply to skillet before clean­ing or servicing. (NOTE: "LX" models should have the skillet raised to washing position before discon­necting power supply.)
· Keep this appliance area free and clear of combus­tibles.
· Do not obstruct the flow of combustion and ventila­tion air.
· If skillet pan is difficult to raise, the lift gears may need to be lubricated. The gears are located on the right side under the control box. Apply a liberal amount of grease along the helical thread of the worm where it engages the worm gear. Use multi­purpose, NLGI #2 lithium -based, water-resistant grease.
8. To lower skillet, merely turn tilt skillet handcrank coun­terclockwise. To raise skillet, turn handcrank clockwise.
NOTE: "LX" models are raised and lowered using switch
on front of control box.
9. For cleaning instructions, see Section 6—Troubleshoot­ing and Maintenance.
· Keep this manual for future reference.
· Consult the factory, the factory represe ntative, or a local service company to perform maintenance and repairs.
· In the event of a power failure, do not operate appli­ance.
· Periodically examine the flue outlet located behind the skillet cover for any obstructions.
· Appliances with casters are always to be restrained from movement. If removal of the restraint is neces­sary, always reconnect the restraint when the Appli­ance is returned to its originally installed position.
Page 19
UniVerse Tilting Skillet™
Skillet
MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse
30-STGM, 30-STGM -LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet
COOKING FACTS ON PARADE
1. The UniVerse Skillet is one of the most versatile pieces of equipment to be found in any restaurant or institu­tional kitchen.
11. Some items should be started at a high temperature and then reduced. This permits sealing for about 20% of the time and cooking for the remaining 80%.
12. The cover has a lip at the back edge that directs the con­densate on the cover back into the skillet.
2. This unit will stew, simmer, pan-fry, braise, grill, and saute —and all with a very uniform heat pattern.
NOTE: Do not attempt to deep fry with your skillet!
3. For best results, the Tilting Skillet should always be preheated and allowed to cycle once.
4. A great deal of heavy lifting and transferring of foods from one pan to another can be eliminated, and, there­fore, pot wash ing will be reduced.
5. This type of equipment usually reduces the total cook­ing time by as much as 25% on combination dishes.
6. Sauces usually lose less moisture, as the cover reduces evaporation.
7. Large batches of gourmet items can be prepared wit h less work and with more uniform results.
8. Frozen vegetables can be cooked in the UniVerse Skillet in the serving pan, then removed and transferred directly to the serving line.
9. The following temperatures should be used:
13. The unit tilts easily to 90°, and receiving pan is always approximately 2 inches from the pouring lip of the skillet.
14. The stainless steel UniVerse Skillet is rapidly cleaned with a mild detergent. Water, waste, and scraps are easily removed into the receiving pan for disposal. (It is always recommended that this type of unit be presoaked if possible.)
15. Breakfast foods such as sausage, bacon, pancakes, fried eggs, scrambled eggs, and French toast are a few of the more common items that can be cooked in the UniVerse Skillet.
16. When cooking meat or poultry, all pieces should be of fairly uniform size and weight and should be turned at least once while simmering.
17. This unit can be converted to a proof box by placing a small amount of water in the pan to form steam and then placing the food in another pan. The thermostat should be set very low (100-150°F).
18. The unit can also be used as a holding cabinet by adding;
water and setting the thermostat at approximately 175°F
Simmering: maximum of 200°F Sauteing: 225-275°F Searing: 300-350°F Frying: 325-375°F Grilling: 350-425°F
10. Temperatures of approximately 200°F should always be used for milk-based products, or scorching will take place. Lower temperatures (150-175°F) prevent thick­ening.
19. When using water over and over for vegetable cookery be sure to add water occasionally to keep level at about 3-4 inches. Thermostat should be set at 250°F.
20. Perforated 2 1/2 "-deep pans are suggested for vegetable for the most satisfactory results. The pan can then be removed easily and transferred to the serving line.
Page 20
TABLE 4.1
50 ea. 25
3 oz.
4 oz.
1#
5 oz.
75
gals.
gals.
THE UNIVERSE SKILLET
COOKING PORTIONS AND TIMES
All Modular & Tubular Leg Models
The UniVerse Skillet is one of the most versatile pieces of equipment to be found in any restaurant or institutional kitchen. It enables the cook to stew, simmer, pan-fry, braise, grill, or saute, and all with a very uniform heat pattern. The
Item
BREAKFAST FOODS
Bacon 3 slices 350° 12 2# 10 3# 15 Eggs
Boiled—Hard Boiled—Soft
Fried Poached Scrambled
French Toast 3 slices 450° 7 35 slices 12 50 slices 17 Regular Oatmeal 1/2 cup 250° 2 20# 500 40# 1000
Pancakes 2 each 400° 10 30 ea. 15
Portion
Size
1egg 1egg 225° 8 50 50 75 75
1egg 400° 4 30 30 45 45 1egg 225° 5 36 36 60 60 1 1/2 eggs 300° 200°
225°
Thermostat
Setting
figures given below are suggested quantities and tempera­ture settings and estimated numbers of orders per load and per hour. When two temperatures are given, the first is to start the product, the second to finish the product.
Batches
Per
Hour
5
1 18 gal 720 28 gal. 1100
30 Gal.
Per load
Qty. Yield
50 50 75 75
40 Gal.
Per Load
Qty. Yield
FISH
Clams 1 pt. 400° 10 10 qts. 20 15 qts. 30 Fish Cakes 2-3 oz. 400° 5 70—3 oz. 35 Haddock Filet 4 oz. 400° 4 60—4 oz. 60 90-4 oz. 90
Halibut Steak 5 oz. 450° 3 60—4 oz. 60
Lobster 1—1# 350° 4 20—1# 20
Swordfish 5 oz. 450° 3 50—5 oz. 50
110—
55
90—
90
30—
30
75—
SAUCES, GRAVIES, SOUPS
Brown Gravy 1 oz. 350° 200°
Cream Sauces 2 oz. 250° 175°
Cream Soup 6 oz. 200° 1 18 gals. 375
French Onion Soup 6 oz. 225° 1 18 gals. 350
Meat Sauce 4 oz.
350° 200°
2 18 gals. 2300
1 18 gals. 1150
1 18 gals. 575
35
4500
35 gals.
2250
35 gals.
725
35 gals.
700
35
1100
4-2
Page 21
TABLE 4.1
Beans
Wax, Gr
een
3
oz.
400°
3
25#
125
50#
250
18
gals.
2300
35
gals.
4500
750
1500
2300
4500
575
1100
750
1500
COOKING PORTIONS AND TIMES—cont'd.
ITEM
PORTION
SIZE
THERMOSTAT
SETTING
BATCHES
PER
HOUR
30 GAL.
PER LOAD
QTY YIELD
40 GAL.
PER LOAD
QTY YIELD
VEGETABLES
Canned 3oz. 400° 6 30# 125 45# 200
Fresh
Beets 3oz. 400° 1 30# 125 60# 300 Broccoli 3oz. 400° 3 25# 125 40# 200 Cabbage 3 oz. 400° 5 20# 80 30# 125 Carrots 3oz. 400° 2 35# 150 70# 300 Cauliflower 3oz. 250° 5 15# 75 25# 125
Corn 1 ear 400° 8 50 ears 50 75 ears 75 Potatoes 3 oz. 400° 2 40# 200 60# 300
Spinach 4 oz. 250° 10 6# 25 9# 35 Turnips 4 oz. 400° 2 20# 100 30# 150
Frozen
Beans—French, Green Lima Beans 3 oz. 250° 4 15# 60" 22 l/2# 90
3 oz.
400°
6
15#
60
22 1/2#
90
Broccoli 3oz. 400° 8 12# 50 18# 75 Sliced Carrots 3 oz. 250° 6 15# 60 22 1/2# 90 Small Whole Carrots 3oz. 250° 3 15# 50 22 1/2# 90 Corn 3 oz. 250° 18 15# 50 22 1/2# 90 Small Whole Onions 3oz. 250° 7 15# 50 22 1/2# 90 Peas 3oz. 400° 10 15# 75 22 1/2# 110
Spinach 3oz. 400° 3 15# 75 22 l/2# 110
DESSERTS, PUDDINGS, SWEET SAUCES
Butterscotch Sauce 1 oz. 200° 1 Cherry Cobbler 3oz. 200° 1 18 gals. Chocolate Sauce 1oz. 200° 1 18 gals. Comstarch Pudding 4 oz. 200° 1 18 gals. Fruit Gelatin 3oz. 250° 2 18 gals.
35 gals. 35 gals. 35 gals. 35 gals.
4-4
Page 22
1 98-1296 98-1295 FRAME WELD ASSY.
1 1
2 98-1010 98-1010 GEAR BOX
1 1
3 98-1031 98-1031 ASSY, BEARING SUPPORT
1 1
4 98-1339 98-1339 BEARING MOUNT LEFT
1 1
5 98-1300 98-1300 BEARING MOUNT RIGHT
1 1
6 98-1327 98-1008 PAN ASSY., STANDING PILOT
1 1
6A 98-1245 98-1358 PAN ASSY., CARBORUNDUM
1 1
7 REF REF SHAFT
1 1
8 08-7809 08-7809 SHOULDER SCREW
2 2
9 98-1311 98-1093 STIFFENER,
PAN
COVER
1 1
10 98-1310 98-1090 COVER
1 1
11 98-1012 98-1012 HINGE
2 2
12 91-9325 91-9325 KNOB
4 4
13 91-9262 91-9262 ARM, VENT COVER
1 1
14 91-9261 91-9261 VENT COVER
1 1
15 98-1346 98-1346 NEMA BOX ASSY, STANDING PILOT MANUAL LIFT
1 1
15A 98-1345 98-1345 NEMA BOX ASSY, STANDING PILOT POWER LIFT
1 1
15B 98-1345 98-1345 NEMA BOX ASSY, CARBORUNDUM MANUAL LIFT
1 1
15C 98-1342 98-1342 NEMA BOX ASSY, CARBORUNDUM POWER LIFT
1 1
17 98-1068 98-1068 WELD ASSY,
CAM
LIFT
1 1
18 98-1538 98-1539 WELD ASSY, TILT MECHANISM, (NEWER DESIGN)
1 1
19 98-1258 98-1258 ARM, EXTENSION
2 2
20 REF REF ARM, LIFT
2 2
21 08-7810 08-7810 RIVNUT,
5/16
THD
2 2
22 REF REF SHOCK MOUNT, COMES WITH SHOCKS, NO NUMBER
4 4
23 08-7806 08-7827 GA
S SHOCK
2 2
24 98-0985 98-0985 MOTOR, POWER LIFT OPTION
1 1
26 98-1281 98-1281 CONTROL BOX
1 1
27 10-5520 10-5520 60
MIN. TIMER
1 1
28 09-5267 09-5267 TIMER KNOB
1 1
29 08-7913 08-7913 THERMOSTAT
1 1
31 10-5052 10-5052 LIGHT
1 1
32 98-1308 08-6320 POWER SWITCH PLUG, MANUAL LIFT
1 1
32A 08-6320 08-6320 POWER SWITCH. POWER LIFT OPTION
1 1
33 91-9144 91-9144 LEFT SPRING
1 1
34 91-9145 91-9145 RIGHT SPRING
1 1
35 08-7813 08-7813 INSERT
3/8
2 2
36 98-1234 98-1234 FLUE BOX ASSY.
1 1
37 98-0649 98-0649 BRACKET ASSY, GAS VALVE
1 1
38 10-2836 10-2836 3/4" X 3"
B.I. NIPPLE
1 1
39 10-8459 10-8459 VALVE, MANUAL
1 1
40 98-1216 98-1216 UNIVERSAL, EXTENDED
1 1
41 98-1326 98-1326 WELD ASSY, CAM, UP AND DOWN, POWER LIFT OPTION
2 2
42 98-1333 98-1333 CRANK HANDLE, MANUAL LIFT
1 1
42A 98-1267 98-1267 CRANK
HANDLE
,
POWER LIFT
1 1
43 98-1270 98-1270
HANDLE
BRACKET,
MANUAL
LIFT
1 1
SECTION 5
ILLUSTRATED PARTS LIST
UniVerse Tilting Skillet™
MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet
30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet
TABLE 5.1
DESCRIPTION
30 GAL.
QTY
40GAL.
QTY
ITEM
30 GAL PART
NO.
UNIVERSE SKILLET, TOP ASSEMBLY
40 GAL.PART
NO.
25 98-1348 98-1348
30 REF REF
WELD ASSY, MOTOR MOUNTING BRACKET, POWER LIFT
THERMOSTAT KNOB, COMES WITH THERMOSTAT, NO
1 1
1
1
Page 23
FIG. 5.1
UNIVERSE SKILLET, TOP ASSEMBLY
5-2
Page 24
TABLE 5.2
PART NO.
PART NO.
QTY.
QTY.
1 1
1 1
1 1
3 3
2 2
1 1
5 8
1 1
1 1
1 1
1 1
1 1
5 7
6 8
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
3 3
2 2
1 1
1
1
1 1
6 8
6 8
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
2 2
UNIVERSE SKILLET, PAN ASSEMBLY
Parts List
UNIVERSE SKILLET
ITEM
1 98-1245 98-1225 PAN WELD ASSY. (30 GAL.) 2 98-1249 98-1299 COVER.FLUE BOX PAN 3 98-1364 98-1380 ALUMINUM EXTRUSION, MACHINED 4 98-1318 98-1046 ALUMINUM EXTRUSION 5 98-1072 98-1072 INSULATON COVER, SIDE 6 98-1086 98-1071 INSULATION COVER, FRONT (30 GAL.) 7 98-1347 98-1347 U-CHANNEL, LONG 8 98-1242 98-1242 THERMAL COUPLING
9 98-1243 98-1243 COUPLING, THERMAL SHEILDING 10 98-1314 98-1050 DEFLECTOR SHIELD (REAR) 11 08-5894 08-5894 MARKET FORGE NAME PLATE 12 98-1223 98-1223 U CHANELL, SHORT
13 98-1009 98-1009 BURNER, ASSY.(CARBORUNDUM UNLTS)
13A
14 98-1076 98-1061 WELD ASSY. BURNER MANIFOLD 15 98-1032 98-1403 CROSS OVER LIGHTING TUBE 16 98-1206 98-1206 BURNER, CARBORUNDUM IGNLTION 17 08-6452 08-6452 FLAME SENSOR, CARBORUNDUM UNITS 18 98-1074 98-1073 PANEL, BURNER COVER, INSULATION RETAINE 19 98-1075 98-1055 BURNER SHIELD COVER 20 98-1410 98-1410 ACCESS PANEL, BURNER COVER 21 98-1411 98-1411 ACCESS PANEL COVER 22 23 10-2864 10-2864 PIPE 1/2" X 2" LONG CARBORUNDUM UNITS
23A
24 25 09-1150 09-1150 REGULATOR, NATURAL GAS, CARBORUMDUM 25 09-1151 09-1151 REGULATOR, PROPANE, CARBORUNDUM 26 98-1063 98-1063 FLEXHOSE 27 10-0957 10-0957 ORIFICE, NATURAL GAS 28 10-2921 10-2921 ORIFICE, PROPANE 29 10-6481 10-6481 ORIFICE, GARY OVER TUBE, NATURAL GAS 30 10-6482 10-6482 ORIFICE, CARY OVER TUBE, PROPANE 31 REF REF ELBOW, COMES WITH FLEX HOSE, NO NUMBER 32 98-1481 98-1481 GAS VALVE, NATURAL GAS
32A 32B 08-7108 08-7108 GAS VALVE, CARBORUNDUM UNITS
33 10-2811 10-2811 1/2" STREET ELBOW 34 08-6383 08-6383 HI LIMIT THERMOSTAT 35 08-6305 08-6305 TEMPERATURE SENSOR 36 10-4758 10-4758 FLAME SENSOR, STANDING PILOT 37 10-5812 10-5812 STANDING PILOT, NATURAL GAS
37A
38 10-8259 10-8259 IGNITOR CARBORUNDUM UNITS 39 08-7849 08-7849 1/4"O.D.S.S FLEX TUBING, 18" LG 40 08-7902 08-7902 KIT, CONVERSION, NATURAL TO PROPANE
30 GAL.
98-1009 98-1009 BURNER, ASSY (STANDING PILOTS UNITS)
10-2864 10-2864 PIPE 1/2" X 2" LONG STANDING PILOT UNITS
98-1481 98-1481 GAS VALVE, PROPANE, (NEED ITEM # 40)
98-1199 98-1199 STANDING PILOT PROPANE
40 GAL.
DESCRIPTION
5-3
30 GAL.
1 1
40 GAL.
Page 25
FIG. 5.2
UNIVERSE SKILLET, PAN ASSEMBLY
5-4
Page 26
TABLE 5.3
UNIVERSE SKILLET, STANDING PILOT NEMA BOX ASSEMBLY
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1336 NEMA BOX, LARGE 1 2 98-1265 MOUNTING PLATE, NEMA BOX 1 3 08-7901 MICROSWITCH, POWER TILT UNITS 3
3A 08-7901 MICROSWITCH, MANUAL TILT UNITS 1
4 10-5503 SECTION, TERMINAL BLOCK, BLACK 2*
4A 10-5070 END PIECE, TERMINAL BLOCK, BLACK 1
5 10-5220 ELECTRICAL GROUND 1 6 10-6005 TERJMINAL STRIP 1 7 REF CAPACITOR, COMES WITH MOTOR 1 8 91-9178 CAPACITOR BRACKET, POWER LIFT OPTION 1 9 08-7826 MICROSWITCH HOLE PLUG, MANUAL TILT UNITS 2
10 08-7846 BOOT, RUBBER, MICROSWITCH 1
10A 08-7846 BOOT, RUBBER, MICROSWITCH 2*
*0nly 208 V and 240V units have 2 terminal block sections; all others have 1.
5-5
Page 27
FIG. 5.3
UNIVERSE SKILLET, STANDING PILOT NEMA BOX ASSEMBLY
5-6
Page 28
TABLE 5.4
UNIVERSE SKILLET, CARBORUNDUM NEMA BOX ASSEMBLY
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1336 NEMA BOX, LARGE 1 2 98-1265 MOUNTING PLATE, NEMA BOX 1 3 08-7901 MICROSWITCH, POWER TILT UNITS 3
3A 08-7901 MICROSWITCH, MANUAL TILT UNITS 1
4 10-5503 SECTION, TERMINAL BLOCK, BLACK 2*
4A 10-5070 END PIECE, TERMINAL BLOCK, BLACK 1
5 10-5220 ELECTRICAL GROUND 1 6 10-6005 TERMINAL STRIP 1 7 08-7110 IGNITION MODULE 1 8 98-1344 BRACKET MOUNTING, TRANSFORMER 1
9 08-6450 TRANSFORMER 24V 1 10 REF CAPACITOR, COMES WITH MOTOR 1 11 91-9178 CAPACITOR BRACKET, POWER LIFT OPTION 1
12 08-7826 MICROSWITCH HOLE PLUG, MANUAL TILT UNITS 2 13 08-7846 BOOT, RUBBER, MICROSWITCH 1
13A 08-7846 BOOT, RUBBER, MICROSWITCH 2*
*0nly 208V and 240V units have 2 contactors; all others have 1.
5-7
Page 29
FIG. 5.4
UNIVERSE SKILLET, CARBORUNDUM NEMA BOX ASSEMBLY
5-8
Page 30
Skillet®
7683,
1150,
SECTION 6
TROUBLESHOOTING AND MAINTENANCE
UniVerse Tilting Skillet™
MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse
30-STGM, 30-STGM -LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet®
TABLE 6.1
TROUBLESHOOTING GUIDE
PROBLEM
PROBABLE CAUSE
REMEDY
PART NO.
1. UNEVEN HEATING.
2. SIGNAL LIGHT OUT.
3. UNIT FAILS TO HEAT.
4. NO 110 VOLTS OUTPUT.
5. NO GAS TO UNIT. a. Defective gas valve. a. Replace.
a. Temperature control out of calibration or defective.
a. Burnt out bulb. b. Broken temperature control. c. Loose electrical
connection.
a. Circuit breaker is off. b. Malfunction of interlock switch. c. Broken ignition module d. Broken ignitor. e. Broken flame sensor.
a. Defective temperature control.
b. Broken temperature sensor.
a. Calibrate or replace. a. 08-6365
a. Replace. b. Replace. c. Repair.
a. Reset circuit breaker. b. Adjust or replace. c. Replace. d. Replace. e. Replace.
Replace. b. Replace.
a. 10-5052
b. 08-6365
b. 09-6465 c.08-7110 d.10-8259 e. 08-6452, 10-4758
a. 08-6365 b. 08-6305
a. 10-7686, 10­08-7108,09­09-1151
1. Ensure that pan is empty and clean before calibrating.
2. Place a surface thermometer on left or right rear sides, 3 " from sides of griddle surface.
NOTE: Check that magnets on thermometer extend
through holes in circular base plate and are in complete contact with griddle surface.
CALIBRATION OF TEMPERATURE CONTROL
3. Set temperature control knob at 375°F (191°C).
4. Allow skillet to preheat and stabilize 2-3 cycles.
5. Record thermometer reading. If a temperature of 370°— 380°F (188°-193°C) is recorded, procedure is complete. If not, go on to step 6.
6-1
Page 31
6. Remove control box cover by removing screw in rear and right side of cover.
7. Locate temperature control circuit board (see Figure
6.1) and calibrate as follows: a. If temperature goes above 375°F (191°C), turn
setpot labeled HI counterclockwise to decrease temperature.
b. If temperature goes below 375°F (191°C), turn
setpot labeled HI clockwise to increase temperature.
NOTE: Turn the HI setpot only. Be careful when turning
setpot—just a slight turn (approximately 22°) will change temperature by 25°F.
8. Allow skillet to cycle three (3) times. This cycling allows temperature control to stabilize.
10. Replace control box cover by pushing down and replacing screw in rear and right side of cover.
9. Record thermometer reading when pilot light goes out. If a temperature of 370°-380°F (188°-193°C) is recorded, calibration procedure is complete. If not, repeat steps 7 and 8 until appropriate temperature is recorded.
REPLACEMENT OF TEMPERATURE CONTROL
1. Place circuit breaker in OFF position.
2. Remove skirted dial knob by pulling it off the control box cover.
3. Remove control box cover by removing screw in rear and right side of cover.
4. Disconnect all wire leads from temperature control.
ADJUSTMENT OF INTERLOCK SWITCH
1. Tilt skillet pan all the way in the downright position.
NOTE: If adjusting the interlock switches for the tilt
mechanism in a power tilt unit, the pan will have to be all the way in the upright position to adjust one of the switches.
2. Place circuit breaker in OFF position.
3. Open the nema box by loosening the two screws at the top of the nema box.
FIG. 6.1
TEMPERATURE CONTROL CIRCUIT BOARD
NOTE: Leads should be marked appropriately to facilitate
re-installation.
5. Remove temperature control by removing two (2) pan head nuts from side of control box.
6. Install new temperature control and reverse steps 1-5.
4. Loosen the bottom nut of the switch until it contacts with the cam and depresses the plunger on the switch.
5. Tighten the top nut on the switch to keep the switch in the desired location.
6. Close and fasten the nema box by tightening the 2 screw:
at the top of the box.
7. Place circuit breaker in ON position.
6-2
Page 32
CLEANING AND PREVENTIVE MAINTENANCE
1. The skillet should be cleaned daily.
2. Wash the skillet with a mild detergent and hot water. If food is stuck to the surface of the skillet pan, soak it and use a little heat to loosen the food. Then, wash with clear water and dry.
3. Be sure to wash under the skillet cover and rinse with clear water.
4. Check the skillet pouring lip corners to be sure they are
clean. Also, wash around the exterior of the skillet. Rinse with clear water and air dry.
S-2469 Rev. A 3/98 6-3
Page 33
SECTION 7
OPTIONS PARTS LISTS
UniVerse Tilting Skillet™
MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet
30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet
TABLE 7.1
UNIVERSE SKILLET OPTIONS, SINGLE PANTRY FAUCET
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1199 CONTROL BOX REAR, PANTRY FAUCET 1 2 98-1360 MOUNTING PLATE, SINGLE PANTRY FAUCET 1 3 98-1366 SINGLE PANTRY FAUCET 1 4 98-1368 ADAPTER, SINGLE PANTRY FAUCET 2 5 10-5753 SPRAY NOZZLE WITH SWIVEL NOZZLE 1 6 10-3767 NIPPLE, FILL FAUCET RISER, 6" 1 7 REF #8-32 WELDNUT 8 8 98-1475 TUBING, BRAIDED TEFLON 1
9 98-1477 COUPLER, BRASS HOSE BARB, 3/8 ID TO 3/8 PIPE 1 10 98-0877 ASSY, WATER LINE INLET 1 11 10-1761 #8-32 SCREW, 3/8 LG, S.S 1 12 08-1206 HOSE CLAMP 2 13 98-1479 COUPLER, BRASS HOSE BARB, 3/8 I.D X 1/2" THD FEMALE 1
7-1
Page 34
FIG. 7.1
UNIVERSE SKILLET OPTIONS, SINGLE PANTRY FAUCET
7-2
Page 35
TABLE 7.2
UNIVERSE SKILLET OPTIONS, DOUBLE PANTRY FAUCET
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1199 CONTROL BOX REAR, PANTRY FAUCET 1 2 98-1362 MOUNTING PLATE, DOUBLE PANTRY FAUCET 1 3 98-1367 DOUBLE PANTRY FAUCET 1 4 REF #8-32 WELDNUT, S.S 8 5 98-1475 TUBING, BRAIDED TEFLON, 3/8 ID X 5/8 OD X 10.5 LONG 1 6 98-1474 TUBING, BRAIDED TEFLON, 3/8 ID X 5/8 OD X 15 LONG 2 7 10-5753 SPRAY NOZZLE WITH SWIVEL BODY 1 8 10-3767 NIPPLE, FILL FAUCET RISER 6" LG 1
9 98-1477 COUPLER, BRASS HOSE BARB, 3/8 ID X MALE PIPE 3/8 5 10 98-0877 ASSY, WATER LINE INLET 1 11 10-1761 #8-32 SCREW, S.S., 3/8 LG 6 12 10-3108 REMOTE VALVE 1 13 98-1479 COUPLER, BRASS HOSE BARB, 3/8 ID TO 1/2 F. THD 1
14 08-1206 HOSE CLAMP 6
7-3
Page 36
FIG. 7.2
UNIVERSE SKILLET OPTIONS, DOUBLE PANTRY FAUCET
7-4
Page 37
TABLE 7.3
UNIVERSE SKILLET OPTIONS, SINGLE SPRAY HOSE
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1199 CONTROL BOX REAR, PANTRY FAUCET 1 2 98-1360 MOUNTING PLATE, SINGLE PANTRY FAUCET 1 3 98-1366 SINGLE PANTRY FAUCET 1 4 98-1368 ADAPTOR, SINGLE PANTRY FAUCET 2 5 98-1477 COUPLER, BRASS HOSE BARB, 3/8 ID TO 3/8 THD MALE 1 6 98-1401 CHECK VALVE, 1/2 X 1/2 IPS 1 7 REF #8-32 WELDNUT, S.S, 6 8 98-1475 TUBING, BRAIDED TEFLON 3/8" X 5/80.D X 10.5 LG 1
9 08-4892 COUPLER, BRASS HOSE BARB, 3/8 ID XTO MALE 1/2 PIPE 2 10 98-0877 WATER LINE INLET, ASSY 1 11 10-1761 #8-32 SCREW , 3/8 LG S.S. 4 12 10-0959 SPRAY HOSE ASSY. 1 13 08-1206 HOSE CLAMP 2
7-5
Page 38
FIG. 7.3
UNIVERSE SKILLET OPTIONS, SINGLE SPRAY HOSE
7-6
Page 39
TABLE 7.4
UNIVERSE SKILLET OPTIONS, DOUBLE SPRAY HOSE
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1199 CONTROL BOX REAR, PANTRY FAUCET 1
2 98-1362 MOUNTING PLATE, DOUBLE PANTRY FAUCET 1
3 98-1367 DOUBLE PANTRY FAUCET 1
4 REF #8-32 WELDNUT, S.S. 8
5 98-1475 TUBING, BRAIDED TEFLON, 3/8 ID X 5/8 OD X 10.5 LONG 1
6 98-1474 TUBING, BRAIDED TEFLON, 3/8 ID X 5/8 OD X 15 LONG 2
7 08-4892 COUPLER, BRASS HOSE BARB, 3/8 ID TO 1/2 THD MALE 1
8 98-1401 CHECK VALVE 1
9 98-1477 COUPLER, BRASS HOSE BARB, 3/8 ID X MALE PIPE 3/8 5 10 98-0877 WATER LINE INLET ASSY. 1 11 10-1761 #8-32 SCREW, S.S 3/8" LG 1 12 10-3108 REMOTE VALVE 1 13 98-0959 SPRAY HOSE ASSY. 1 14 08-1206 HOSE CLAMP 6
7-7
Page 40
SORRY FOR THE QUALITY OF THE DOCUMENT.. WE ARE ORDERING ANOTHER COPY FROM THE MANUFACTURER.
7-8
Page 41
TABLE 7.5
UNIVERSE SKILLET OPTIONS, PAN SUPPORT
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1186 PAN SUPPORT WELD ASSEMBLY 1 2 08-7838 JAM NUT, 1/4-20 6 3 98-1378 PIVOT ARM 2 4 98-1188 FRAME BRACKET 1 5 10-1814 BOLT, 1/4-20 X 3/4 STAINLESS 4 6 98-1416 PIVOT STUD 4 7 08-7837 BELLVILLE SPRING WASHER, STAINLESS STEEL 4 8 98-1417 LOWER ARM 1
9 98-1419 UPPER ARM 1 10 98-1415 GUARD 1 11 10-1788 SCREW, 10-32 X 3/8 LONG 1
7-9
Page 42
FIG. 7.5
UNIVERSE SKILLET OPTIONS, PAN SUPPORT
7-10
Page 43
TABLE 7.6
STRAIN
UNIVERSE SKILLET OPTIONS, CASTERS WITH GAS STRAIN RELIEF
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1421
GAS
RELIEF KIT FOR CASTER UNITS
1
2 98-1523 CASTER WITH BRAKE 2 3 98-1191 CASTER WITHOUT BRAKE 2 4 08-7839 EYE-BOLT, 1/4-20 X 2.00" LG 1
5 S-4839 INSTALLATION INSTRUCTIONS 1
FIG. 7.6
SEE INSTALLATION INSTRUCTIONS S-4839
TABLE 7.7
UNIVERSE SKILLET OPTIONS, CASTERS WITH GAS STRAIN RELIEF
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1523 CASTER WITH BRAKE 2 2 98-1191 CASTER WITHOUT BRAKE 2 3 S-4839 INSTALLATION INSTRUCTIONS 1
FIG. 7.7
SEE INSTALLATION INSTRUCTIONS S-4839
TABLE 7.8
UNIVERSE SKILLET OPTIONS, CASTERS WITH GAS STRAIN RELIEF
ITEM PART NO. DESCRIPTION QTY.
1 98-1421 GAS STRAIN RELIEF KIT FOR CASTER UNITS 1
FIG. 7.8
SEE INSTALLATION INSTRUCTIONS S-4839
7-11
Page 44
FIG. 7.6-8 UNIVERSE SKILLET OPTIONS, INSTRUCTIONS CASTERS & STRAIN RELIEF
INSTALLATION INSTRUCTIONS FOR CASTERS
ON THE UNIVERSE SKILLET
WARNING: Before raising skillet base make sure the pan is in the down position for steps 1-8.
1. Raise the front of the skillet base and brace with front of skillet off the ground.
2. Insert casters with brakes into the front legs of the frame
NOTE: Casters must screw fully into the frame of the skillet in order for them to be able to be tightened.
3. Tighten the nut at the base of the casters until casters are securely fastened into the legs of the frame.
4. Put the universe skillet down on the floor.
5. Apply the brakes in the front by stepping on the lever on the side of the front casters until it is in the on position.
6. Raise the rear of the skillet base and brace with rear of skillet off the ground.
7. Insert casters without brakes into the rear legs of the frame
NOTE: Casters must screw fully into the frame of the skillet in order for them to be able to be tightened.
8. Tighten the nut at the base of the casters until casters are securely fastened into the legs of the frame.
9. Put the Universe Skillet down on the floor.
NOTE: For units with Gas Strain Relief Kit (MF# 98-1421) refer to # 10.
10. Refer to the Installation Instruction provided with the Gas Strain Relief Kit (MF #98-1421) for recommended mounting instructions for the complete Gas Strain Relief Quick-Disconnect kit. NOTE: See figure for recommended location of l-bolt. (MF #08-7839)
Page 45
TABLE 7.9
UNIVERSE SKILLET OPTIONS, MODULAR
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-1434 ASSY, MODULAR PANEL, LEFT SIDE 1 2 98-1498 WELD ASSY, COVER, LEFT SIDE 1 3 98-1431 ASSY, MODULAR PANEL, FRONT, 30-GAL 1 4 98-1432 ASSY, MODULAR PANEL, FRONT, 40-GAL 1 5 98-1524 PANEL, REAR MODULAR, 30-GAL 1 6 98-1525 PANEL, REAR MODULAR, 40-GAL 1 7 98-1469 COVER, MODULAR FRAME, FRONT HORIZONTAL, 30-GAL 1
8 98-1468 COVER, MODULAR FRAME, FRONT HORIZONTAL, 40-GAL 1
7-13
Page 46
FIG. 7.9 UNIVERSE SKILLET OPTIONS, MODULAR INSTRUCTIONS
1. 98-1435
MODULAR SUPPORT BAR, 30
-
GAL 1
1 3.
2 4.
2
1. After receiving Universe Skillet and uncrating unit, make sure all components needed for modularity have been shipped with the unit. (See below for needed components for 30 -Gal or 40-Gal unit)
2. Position Modular Support Bar (Item 1, 30-Gal,, Item 2,40-Gal) by locating holes on Support Bar in
line with mounting holes on the bottom of front legs. Secure in place by screwing adjustable legs
(Item 4) and Washer (Item 3) into holes on bottom of front legs. Tighten securely. (See Fig 1.1)
ITEM#
MF PART NO.
DESCRIPTION
QTY
2.
98-1436 08-7836 98-1521
MODULAR SUPPORT BAR, 40-GAL WASHER, S.S 1.63" OD X.56 ID LEG, ADJUSTABLE, 1. 63" O.D, S.S
3. Mount Flanged Adjustable Feet (Item 1) and Washer (Item 2) on bottom of rear legs. Tighten securely.
Fig 1.2
7-14
Page 47
FIG. 7.9 UNIVERSE SKILLET OPTIONS, MODULAR INSTRUCTIONS CON'T
4. Mount Modular Panel Assembly, Left Side (Item 1) by pushing panel into mounting holes located on left side vertical frame supports. Ball plungers should line up with mounting holes, and allow easy
on/off access. (See Fig 1.3)
5. Mount Modular Panel Assembly, Front (Item 3 (30-Gal), Item 4 (40-Gal)) by pushing panel into
mounting holes located on front vertical frame supports. Ball plungers should line up with
mounting holes, and allow easy on/off access. (See Fig 1.3) OPTIONAL : MODULAR LINE ACCESORIES
6. Mount Cover Assy (Item 2) with Trim Kit Market Forge Part No . 98-1517
7. Mount Rear Modular Panel (Item 5 (30-Gal), Item 6 (40-Gal)) with 6 #10-32 Machine Screws to tapped holes on rear vertical frame support bars.
ITEM# MF P/N DESCRIPTION QTY
1 98-1434 Assy, Modular Panel, Left side 1 2 98-1498 Weld Assy, Cover, Left side 1 3 98-1431 Assy, Modular Panel, Front, 30-Gal 1 4 98-1432 Assy, Modular Panel, Front, 40-Gal 1 5 98-1524 Panel, Rear Modular, 30-Gal 1 6 98-1525 Panel, Rear Modular, 40-Gal 1 7 98-1469 Cover, Modular Frame, Front Horiz. 30-Gal 8 98-1468 Cover, Modular Frame, Front Horiz. 40-Gal
1 (Factory Installed) 1 (Factory Installed)
7-15
Page 48
TABLE 7.10
UNIVERSE SKILLET OPTIONS, TRIM JOINING KIT
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 98-0969 3/8-16 THREADED ROD X 3.875" LG 8 2 10-2317 3/8-16, HEX NUT, S.S. 26 3 10-2405 5/16 WASHER, S.S. 26 4 98-1190 L-STRIP, MODULAR, UNI. SKILLET 1 5 98-1518 T-STRIP, MODULAR, UNI. SKILLET 1 6 S-2417 INSTALLATION INSTRUCTIONS, MODULAR KIT 1 7 98-1464 SPACER 1 8 98-1498 WELD ASY, COVER, LEFT SIDE 1
7-16
Page 49
FIG. 7.10
1. 98-0969
3/8-16
THREADED ROD
4
13 3.
13
UNIVERSE SKILLET OPTIONS, INSTRUCTIONS TRIM JOINING KIT
5. Thread Item 1 (Refer to Drawing 98-1517 3/8-16 Threaded Bolt thru Riv-nut on the lower left side of the skillet so that there is enough room to secure Washer (Item 3)and Nut (Item 2) on the inside of the skillet. Refer to figure 1.2. Secure Threaded Bolt (Item 1)into place using Washer (Item 3) and Nut (Item 2) hand tighten washer and nut into place. Repeat this procedure for all upper
mounting holes. (4 places)
6. Use additional Wa shers (Item 2) and Nuts (Item 3) provided with kit to adjust and use as spacers where needed during assembly.
7. If feasible at this time align skillet with adjoining unit. Threaded Bolt (Item 1) should slide thru mounting location provided on al lGF Market Forge modular assembly frames. Attach using Washers (Item 3) and Nuts (Item 2) to inside of adjoining unit. Hand tighten washer and nut into place. Repeat this procedure for all lower mounting holes. (4 places) (See Fig 1.2)
Figure 1.2
8. After all eight Threaded Rods (Item 1) have been hand tightened, reinstall all modular frame
9. Tighten and secure all nuts.
10. Refer to Installation & Operating Instructions before using unit.
CROSS SECTION OF MOUNTING LOCATION
ITEM#
2.
enhancements provided with the Universe Skillet.
MF PART NO.
10-2317 10-2401
DESCRIPTION
3/8-16 HEX NUT 3/8 WASHER, S.S
7-17
QTY
Page 50
FIG. 7.10
UNIVERSE SKILLET OPTIONS, INSTRUCTIONS TRIM JOINING KIT CON'T
9. Mount Frame Cover (Item # 1) to left side of frame positioning slots over 3/8-16 Threaded Rod. Do Not tighten threaded rod at this time. (See Fig 1.3)
10. Mount Spacer, Modular Frame (Item #2) by securing to adjoining unit with #10-32 Self Tapping
Screw or Nut and bolt as required. Mounting holes are found on adjoining frame base. Fits both left and right side opening doors. (See Fig 1.3)
11. Tighten and secure all nuts.
12. Refer to Installation & Operating Instructions before using unit.
7-18
Page 51
TABLE 7.11
UNIVERSE SKILLET OPTIONS, SPRING SUPPORT FOR SPRAY HOSE
Parts List
ITEM PART NO. DESCRIPTION QTY.
1 08-7903 SPRING, SPRAY HOSE, UNI SKILLET,(GOOSENECK) 1 2 08-7904 SPRING BODY, SPRAY HOSE, UNI. SKILLET, (ADAPTER) 1 3 08-7905 RISER 3", CHROME PLATED, 3/8 THD 1
7-19
Page 52
FIG. 7.11
UNIVERSE SKILLET OPTIONS, SPRING SUPPORT FOR SPRAY HOSE
7-20
Page 53
TABLE 7.12
UNIVERSE SKILLET OPTIONS, TANGENT DRAW-OFF
Parts List
ITEM PART NO.
1 98-1231 PAN, 30- GAL, UNI. SKILLET 1 2 98-1036 PAN, 40-GAL, UNI. SKILLET
3 98-1398 DRAW OFF TUBE 1 1 4 10-4928 DRAW OFF VALVE 1 1
DESCRIPTION QTY30-GAL QTY 40-GAL
7-21
1
Page 54
FIG. 7.12
UNIVERSE SKILLET OPTIONS, TANGENT DRAW-OFF
7-22
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